Victory EMID Series Operator's Manual

Victory EMID Series Operator's Manual

Intermediate duty embankment flail mower 56” 64” 70”
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Operator's Manual
EMID SERIES
Intermediate Duty
Embankment Flail Mower 56" 64" 70"
VERSION 2.2 - EN-US 2022

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Summary of Contents for Victory EMID Series

  • Page 1 Operator's Manual EMID SERIES Intermediate Duty Embankment Flail Mower 56” 64” 70” VERSION 2.2 - EN-US 2022...
  • Page 2 V2.0 June 2022 Editorial update. Layout update. V2.1 Nov. 2022 Assembly pictures and text updated. New Assembly pictures and text update. V2.2 May 2024 New Specifications list. Operator’s Manual Victory EMID Series - Page 2 of 58 - Version 2.2...
  • Page 3: Table Of Contents

    Table of Contents PREFACE ............................. 6 Identification ........................6 VICTORY TRACTOR IMPLEMENTS WARRANTY ................6 Warranty Provisions ......................7 Liability ..........................7 INTRODUCTION .......................... 8 About This Manual ......................8 Manual Update ........................8 Explanation Documentation ....................8 List of Abbreviations ......................9 Safety Warning Messages in this Manual ................
  • Page 4 Checks and Adjustments EMID ..................46 7.5.1 Drive Belts Tension Check: ..................46 7.5.2 Check, Top up, or Change Gearbox Oil ..............47 PTO Shaft Maintenance ....................48 Gearbox ..........................48 Operator’s Manual Victory EMID Series - Page 4 of 58 - Version 2.2...
  • Page 5 Spare Parts ........................50 Wearing Parts ........................50 EXPLODED VIEW DRAWINGS ....................51 Torque Specifications ....................... 57 SPECIFICATIONS and FEATURES .................... 58 10.1 Specifications ........................58 10.2 Features ..........................58 Operator’s Manual Victory EMID Series - Page 5 of 58 - Version 2.2...
  • Page 6: Preface

    Implements reserves the right to make changes in materials or design of the product at any time without notice. This Warranty shall not be interpreted to render Victory Tractor Implements liable for any kind of damages, direct, consequential, or contingent to property. Furthermore, Victory Tractor Implements shall not be liable for damages resulting from causes beyond its reasonable control.
  • Page 7: Warranty Provisions

    This Warranty is not valid unless registered with Victory within 30 days from the date of purchase by the end-user. Registration link: https://etractorimplements.com/register-product/...
  • Page 8: Introduction

    Intermediate equipment. You must read this manual before assembling and operating the device. About This Manual This Operator’s manual belongs to the owner of the Victory EMID mower. Read this Operator’s Manual before operating the EMID Embankment flail mower Pay special attention to the safety precautions presented in this •...
  • Page 9: List Of Abbreviations

    (562) 534-8182. Victory has trained technicians, spare parts, and equipment to service the device. The parts on your machine are specially designed; replace these parts always with genuine Victory parts. Please reference your order number or serial number when calling.
  • Page 10: Intended Users

    ◼ Always adhere to the recommendations and warnings in this manual. They are the recommendations of Victory Tractor Implements and several essential component manufacturers. If you ignore these recommendations, there will be no warranty. ◼ Any warranty claim will be rejected if you exceed the maintenance intervals for the claim for the essential machine components.
  • Page 11: Safety

    Do not remove the warning stickers or markings that were brought. ◼ Always clean the machine properly and keep the workplace free of dirt and obstacles. ◼ Always ensure sufficient ambient lighting. Operator’s Manual Victory EMID Series - Page 11 of 58 - Version 2.2...
  • Page 12: Personal Protective Equipment

    Always use tools that are in a good state of repair. Ensure you know how to use the tools before doing any work. ◼ ONLY use replacement parts from the same brand as the relevant part. Operator’s Manual Victory EMID Series - Page 12 of 58 - Version 2.2...
  • Page 13: Additional Safety Rules For Embankment Flail Mowers

    Visually inspect the embankment flail mower; check all fasteners and securing parts. ◼ Ensure the PTO shaft does not come apart or bottom out during the normal lifting range. Operator’s Manual Victory EMID Series - Page 13 of 58 - Version 2.2...
  • Page 14: More Safety Tips For Safe Operation

    ◼ The maximum transport speed for any Victory implement is twenty mph on paved surfaces and ten mph maximum on an unpaved surface. Do not exceed. Never travel at a speed that does not allow adequate control of steering and stopping. Rough terrain requires a slower speed.
  • Page 15: Keep Riders Off Machinery

    ◼ If an accident occurs, see a doctor immediately. Always treat any fluid injected into the skin within a few hours. Operator’s Manual Victory EMID Series - Page 15 of 58 - Version 2.2...
  • Page 16: Driveline Safety

    Provide a proper clearance zone for the driveline operation to avoid damaging the shielding components. Some common areas of interference are: ◼ Three-point linkage. ◼ Extended or eye loop hitch pins. ◼ Hydraulic hoses. Operator’s Manual Victory EMID Series - Page 16 of 58 - Version 2.2...
  • Page 17 Like most other components, drivelines must be appropriately used, including proper tractor master shields and implement input connection shields. Please contact us if you have any questions about your driveline applications. Operator’s Manual Victory EMID Series - Page 17 of 58 - Version 2.2...
  • Page 18: Not Allowed Use

    ◼ Keep all safety decals clean and legible. ◼ Replace all damaged or missing decals or labels. To order new ones, call Victory Tractor Implements. ◼ Some new equipment installed during repair requires safety labels to be affixed to the replaced component as specified.
  • Page 19 WARNING Decal • Danger of cutting off body parts. WARNING Decal • Hazard of rotating components. WARNING Decal • Do not come too close to the machine. Operator’s Manual Victory EMID Series - Page 19 of 58 - Version 2.2...
  • Page 20 • Wear proper hand and eye protection. Relieve pressure on the system before repairing or adjusting. ATTENTION POINT Decal • Ad grease regularly to the desired nipple. Operator’s Manual Victory EMID Series - Page 20 of 58 - Version 2.2...
  • Page 21: Safety For Starting And Stopping

    Concerning this flail mower, calamities arise when unauthorized persons use the machine. Never lend the flail mower without the Operator's manual. Ensure that people always read and understand the manual content before use. Operator’s Manual Victory EMID Series - Page 21 of 58 - Version 2.2...
  • Page 22: Assembling And Operation

    Occasionally, dried paint may cover the end of the nipples on the PTO shaft. Remove it by scraping the paint with a knife before injecting grease into these nipples. Operator’s Manual Victory EMID Series - Page 22 of 58 - Version 2.2...
  • Page 23: Tools, Parts, And Accessories For Assembling And Adjusting

    STEP 1: Unpack Unpack the crate and check that all parts are secure. Please contact us immediately if any part is missing or damaged at Victory Tractor Implements. N O T I C E : • Retain the shipping crate for at least 30 days if the machine needs to be returned for any reason.
  • Page 24 ◼ Tighten the nut. ◼ Connect the other end of the cylinder to the inner beam fork and secure it using the bolt M24, washers, and nut. Operator’s Manual Victory EMID Series - Page 24 of 58 - Version 2.2...
  • Page 25 ◼ Secure the bolt using a washer and nut. Tighten the nut. ◼ Secure the mounting pin using the washer and cotter pin. Operator’s Manual Victory EMID Series - Page 25 of 58 - Version 2.2...
  • Page 26 The bracket should still be able to move for later belt adjustment. STEP: 7 Place the Gearbox Assembly ◼ Place the gearbox assembly on the mentioned bracket. Operator’s Manual Victory EMID Series - Page 26 of 58 - Version 2.2...
  • Page 27 ◼ One by one, remove the gearbox mounting bolts and insert them after you have provided them with locking glue. ◼ Tighten these four gearbox bolts adequately. Operator’s Manual Victory EMID Series - Page 27 of 58 - Version 2.2...
  • Page 28 Ensure the belts are tightened correctly; for more information, see Paragraph 7.5. ◼ Install the upper and lower pulley covers if the belt tension is adjusted correctly. Operator’s Manual Victory EMID Series - Page 28 of 58 - Version 2.2...
  • Page 29 STEP 11: PTO Joint Protection Cover ◼ Mount the PTO Joint protection cone on the gearbox using four bolts M8x20 with washers and spring washers. Operator’s Manual Victory EMID Series - Page 29 of 58 - Version 2.2...
  • Page 30 When the tractor is idling, switch on the PTO. Slowly raise the PTO speed until 540 rpm. ◼ Check that everything works smoothly, correctly, and safely. Correct if necessary. ◼ Check all hydraulic functions. Operator’s Manual Victory EMID Series - Page 30 of 58 - Version 2.2...
  • Page 31 Step 17: PTO Shaft Shear Bolt ◼ Ensure the shear bolt is at the implement side. Step 18: Fasteners ◼ Check again that all fasteners of the whole machine are tightened correctly. Operator’s Manual Victory EMID Series - Page 31 of 58 - Version 2.2...
  • Page 32: Operation Instructions

    Accidents are most likely to occur with machines loaned or rented to someone who has not read the Operator’s manual and is unfamiliar with a Flail mower. Operator’s Manual Victory EMID Series - Page 32 of 58 - Version 2.2...
  • Page 33 Disengage the PTO, set the parking brake, lower the implement to the ground, shut off the engine, remove the ignition key, and allow rotating pieces to come to a complete stop. Operator’s Manual Victory EMID Series - Page 33 of 58 -...
  • Page 34: Prepare For First Start

    PTO speed is 540 rpm (not 540 engine rpm). The standard duty flail mower running speed is 540 rpm. Lower rpm can damage the flail mower if the material jams and stops rotation. Operator’s Manual Victory EMID Series - Page 34 of 58 - Version 2.2...
  • Page 35: Human

    Refer to your tractor manual for PTO instructions and Hydraulic system instructions. Read and understand how to quickly stop the tractor and mower movement in an emergency. Operator’s Manual Victory EMID Series - Page 35 of 58 - Version 2.2...
  • Page 36: Preparing For Commissioning, Assembling

    Your PTO shaft comes with a chain on the shield. Secure the chain to the tractor and the implement. This will prevent the protection from spinning during operation. Operator’s Manual Victory EMID Series - Page 36 of 58 - Version 2.2...
  • Page 37: Checking The Pto Shaft's Extended Length

    Slowly engage the tractor’s hydraulic 3-Point hitch to lower the implement while checking for sufficient drawbar clearance. Move the drawbar ahead, aside, or remove it if required. Operator’s Manual Victory EMID Series - Page 37 of 58 - Version 2.2...
  • Page 38: Operating Preparation

    • Always raise the mower from the ground when backing up or attempting to turn. Failure to do so may cause damage to the mower. • This flail embankment mower is designed to run at 540 PTO rpm only. Operator’s Manual Victory EMID Series - Page 38 of 58 - Version 2.2...
  • Page 39: Starting The Emid

    After each use, clean all debris from the mower parts and replace any missing or illegible safety decals. Inspect for any damaged or worn parts and replace them before subsequent use. Store the flail mower in a dry environment. Operator’s Manual Victory EMID Series - Page 39 of 58 - Version 2.2...
  • Page 40: Hydraulic System Control

    Manually open the rear gate. ◼ Fix the open condition using the same bolts and nuts in mounting holes (2). The rear gate now remains open. ◼ Tighten the bolts. Operator’s Manual Victory EMID Series - Page 40 of 58 - Version 2.2...
  • Page 41: Ordering Parts

    Ordering Parts Contact Victory Tractor Implements to order spare parts. When ordering spare parts, you must always have the following information: ◼ Machine name and Type. ◼ Machine serial number. ◼ Part name. ◼ Part number. You can find the machine name and serial number in the EC Declaration of Conformity in chapter 1 of this Manual or on the CE Type plate.
  • Page 42: Maintenance

    This manual describes periodic maintenance that the owner can do. However, any care that requires special tools or technical experience should be left to Victory's authorized service technicians. Check the mower tines frequently. They must be sharp, free of nicks and cracks, and securely fastened.
  • Page 43: Preventive Maintenance

    ◼ To avoid skipping certain parts, a good practice is to follow the direction of the oil. Starting at the reservoir. Operator’s Manual Victory EMID Series - Page 43 of 58 - Version 2.2...
  • Page 44: Service

    Check all nuts and bolts in connection parts; replace them if required. ◼ Pump grease into each grease nipple three to five times. ◼ Clean the implement; take away all debris and residue. Operator’s Manual Victory EMID Series - Page 44 of 58 - Version 2.2...
  • Page 45: Annual Maintenance

    Lubricate PTO Shaft: Lubricate Blade Spindle: Lubricate swing arms (4 nipples): Lubricate rotor shaft: Lubricate Rear roller bearings: Clean Machine: Clean PTO Shaft Cover guard and cone: Operator’s Manual Victory EMID Series - Page 45 of 58 - Version 2.2...
  • Page 46: Checks And Adjustments Emid

    5/8”. ◼ Check the tightening of all taper lock Allen bolts in the middle of both pulleys. Operator’s Manual Victory EMID Series - Page 46 of 58 - Version 2.2...
  • Page 47: Check, Top Up, Or Change Gearbox Oil

    ◼ Fit and tighten the inspection plug. ◼ Fit and tighten the breather nipple. To drain the oil: ◼ Remove plug (3) to drain the gearbox oil. Operator’s Manual Victory EMID Series - Page 47 of 58 - Version 2.2...
  • Page 48: Pto Shaft Maintenance

    Do not aim a high-pressure water beam directly at wiring, breathers, or hydraulic components' sealings of drive components. ◼ Always protect venting spots from the inlet of large amounts of water. Operator’s Manual Victory EMID Series - Page 48 of 58 - Version 2.2...
  • Page 49: Packed Transport And Storage

    Ensure all liquid systems are empty. 7.10.2 Environment ◼ The crossed-out bin symbol on parts, literature, or packaging indicates that all electrical and electronic equipment, batteries and accumulators Operator’s Manual Victory EMID Series - Page 49 of 58 - Version 2.2...
  • Page 50: List Of Consumables

    Wear parts are permanently excluded from the warranty. Wearing parts for this embankment flail mower: ◼ Drive belts. ◼ Bearings. ◼ Flails. Operator’s Manual Victory EMID Series - Page 50 of 58 - Version 2.2...
  • Page 51: Exploded View Drawings

    EXPLODED VIEW DRAWINGS VICTORY EMID Exploded View; Main Frame Parts Operator’s Manual Victory EMID Series - Page 51 of 58 - Version 2.2...
  • Page 52 VICTORY EMID Main Frame Part numbers Pos.: Part No. Description: Qty. BEMS180‐011 Cutting Deck BEMH180‐012 Right Skid BEMS180‐013 Joint BEMS180‐016 Rear Door Gearbox Bracket BCRL125W‐012 BCRL125W‐014 Lower Pulley Cover Upper Pulley Cover BCRL125W‐013 BCRL125W‐101 Inspection Plate XH50.003Z.03W Gearbox Big Pulley EF175‐129...
  • Page 53 VICTORY EMID Exploded View; Linkage Parts Operator’s Manual Victory EMID Series - Page 53 of 58 - Version 2.2...
  • Page 54 Nylon Nut M30 JB/T 7940.1‐1995 Grease Nipple M8 JB982‐77 Bonded Washer ISO 7241‐A Male Quick Coupling EF175‐122 L Pin Rubber Plug EF175‐126 R pin 4 GB12613.1‐2011 Wrapped Bush 30‐34‐40 Operator’s Manual Victory EMID Series - Page 54 of 58 - Version 2.2...
  • Page 55 VICTORY EMID Exploded View; Rear Roller Parts VICTORY EMID Rear Roller Part numbers Pos.: Part number: Description: Qty: BEMH180-013 Rear Roller BEMH180-016 Roller Holder GB/T 281-94 Bearing 2205 BEMH180-105 Roller Washer GB 893.2-86 Circlips for Hole 52 GB/T 889.1-2000 Nut M12, Nylon lock GB/T 97.1-2002...
  • Page 56 VICTORY EMID Exploded View; Spiral Rotor Shaft Parts VICTORY EMID Spiral Rotor Shaft part numbers Pos.: Part number: Description: QTY: BEMH180-018 Rotor Shaft UC207 Bearing UC207 EF175-130 Small Pulley TL35A60 Tap Lock 35x60 BEMH180-104 Safety Plate BEMH180-105 Hammer DP205-103 Sleeve JB/T7940.1-1995...
  • Page 57: Torque Specifications

    Tighten all bolts to the torques specified unless otherwise noted. Check the tightness of bolts periodically, using this bolt torque chart as a guide. Replace fasteners with the same length and grade of bolt. Operator’s Manual Victory EMID Series - Page 57 of 58 - Version 2.2...
  • Page 58: Specifications And Features

    ◼ Suitable for cutting 1 ½” - 2″ saplings. ◼ PTO shaft included. ◼ Two years warranty. ◼ CE tested in line with the 2006/42/EC Machine directive. Operator’s Manual Victory EMID Series - Page 58 of 58 - Version 2.2...

This manual is also suitable for:

Emid 56Emid 64Emid 70

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