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Summary of Contents for Victory EMC Series
- Page 1 ASSEMBLY & OPERATING INSTRUCTIONS EMCP SERIES 78 - 86 - 94” Embankment Flail Mower with Crash Protection VERSION 1.0 - EN 2023...
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Page 2: Table Of Contents
Manual info: These are the original Safety Regulations and Instructions. The English language is binding. No part of this documentation may be reproduced in any form without the written permission of Victory Tractor Implements. History of changes: Assembly & Operation Instructions:... - Page 3 Preparing for Assembling ..........................12 PTO Shaft Assembly ............................15 3.5.1 Checking the PTO Shaft’s Safe Extended Length ..................16 3.5.2 Checking the PTO Shaft’s Interference ...................... 17 Hinged rear gate ............................. 17 HYDRAULIC SYSTEM ..............................18 Pre-Operation Checklist ..........................18 OPERATION ................................
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Page 4: Victory Tractor Implements Warranty
This Warranty is not valid unless registered with Victory within 30 days from the date of purchase by the end- user. Registration link: https://etractorimplements.com/register-product/... -
Page 5: Safety
This YELLOW symbol indicates All CAUTION notifications. Always adhere to this manual's safety instructions, regulations, and warnings. They are the recommen- dations of Victory Tractor Implements and several essential component manufacturers. If you ignore these regulations, there will be no warranty. -
Page 6: Introduction
2.2.1 Introduction The machine design is such that safe use and maintenance are possible. Anyone who works with it must know the instructions and regulations stated in this manual. The owner ensures users know the Safety instructions, regulations, and observations. This distinction is because operators must meet other (safety) requirements than the technical service staff. -
Page 7: Safety And Health Measures When Using Hydraulic Fluid
Ensure that all hoisting equipment, such as lifting straps, hooks, or ropes, is in a good state of repair and can safely bear the equipment's weight. Never bypass door interlocks or safety sensors and switches. Leaking chemicals, oil, or water on electrical equipment can result in severe damage or fire. Watch for hot parts on switched-off components and hot liquids in lines, pipes, and compartments to prevent burns. -
Page 8: Additional Safety Rules For Embankment Flail Mowers
Avoid prolonged contact with the liquid on the skin. In the event of contact, carefully cleanse the skin. Wear clothing that is free of this liquid. Also, be careful when eating and drinking during the operation. Avoid skin contact with liquids over 60°C or hot machine parts. Avoid eye contact;... -
Page 9: Safety Precautions Continued For Tractor And/Or Loader (If Equipped)
Avoid wearing loose clothing or jewelry that may catch and entangle equipment moving parts. Not Allowed Use It is not allowed to use Victory implements for other activities than described under ‘Intended use’ in the User Manual. Crash Protection System Crash protection for mower implements refers to a safety construction that tries to prevent accidents or damage to the mower in the event of a limited crash. -
Page 10: Safety Decals That May Be Present On Your Tractor Implement
Safety decals that may be present on your tractor implement Your Victory tractor implement comes equipped with all necessary safety decals in place. The decals are designed to help you safely operate your implement. Watch, read, and follow instructions on all safety decals. Try to understand them entirely. -
Page 11: Assembling The Emcp
WARNING Decal WARNING Decal • Finger Pinch Hazard; Driving belts • PTO Shaft Hazard. Danger. WARNING Decal WARNING Decal • Remove the Ignition key before • Swinging devices, keep a safe adjustments, repair, or distance. maintenance, and read the manual. WARNING Decal ATTENTION POINT Decal •... -
Page 12: Preparing For Assembling
• A PTO shaft is part of the delivery. STEP 1: Unpacking Unpack the crate and check that all parts are secure. Please contact us immediately if any part is missing or damaged at Victory Tractor Implements. Scope of delivery: Mower body with flail shaft and side gearbox. - Page 13 STEP 3: Ensure the swing arms at the joint of the mower’s body and the floating bracket are mounted correctly. STEP 4: Ensure the hydraulic swing cylinder is mounted as shown in the exploded view drawing in Chapter 8. Mount the cylinder using the pins (7) for the swing cylinder, as shown in the parts drawing. Secure these pins with mounting bolts M10x35.
- Page 14 Rear Roller Height: Raise and support the mower with suitable wooden blocks beside the skids. Untighten nuts (3 & 4) from the rear roller bearing block. Remove bolt (4) and move the rear roller to the desired height (two options). Fit and hand-tighten bolt and nut (4).
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Page 15: Pto Shaft Assembly
STEP 9: Grease the Rotor Shaft for the first time Add grease on both lubrication nipples for the rotor shaft bearing blocks. Ensure that the rotor shaft bearings are well-lubricated. STEP 10: Ensure the PTO protection cap is mounted to the gearbox of the mower. STEP 11: Ensure the drive belt tension is correct. -
Page 16: Checking The Pto Shaft's Safe Extended Length
Park the tractor on a level surface. Slowly adjust the tractor’s three-point hitch until the tractor’s output shaft is level with the implement’s input shaft. Place the gear selector in the park mode, set the parking brake, shut the tractor off, and remove the switch key. -
Page 17: Checking The Pto Shaft's Interference
3.5.2 Checking the PTO Shaft’s Interference Slowly engage the tractor’s 3-Point hitch to lower the implement while checking for sufficient drawbar clearance. Move the drawbar ahead, aside, or remove it if required. Set the tractor’s 3-Point hitch lift height to keep the PTO shaft from exceeding the maximum allowable length and 15°... -
Page 18: Hydraulic System
HYDRAULIC SYSTEM The tractor’s hydraulic system supplies the mower swing and overturning movement system. Refer to your tractor manual for Hydraulic system instructions. You should know to quickly stop the tractor and mower movements in an emergency. Hydraulic Check Valve With this check valve, you can control the oil flow pressure in one direction in a hydraulic line. -
Page 19: Operation
OPERATION W A R N I N G S ! • Assemble the PTO shaft at an angle of no more than 15 degrees up or down (or sideways). • Do not allow the tractor engine or Flail mower to bog down or stall. This causes undue wear and tear on the mower and tractor. -
Page 20: Maintenance
This manual describes periodic maintenance that the owner can do. However, any care that requires special tools or technical experience should be left to Victory's authorized service technicians. Check the mower tines frequently. They must be sharp, free of nicks and cracks, and securely fastened. -
Page 21: Preventive Maintenance
W A R N I N G S F O R H Y D R A U L I C A L L Y D R I V E N S Y S T E M S • Hydraulic fluid is hot when the machine has just come to a stop. Allow the implement to cool down entirely before repairing the hydraulic system. -
Page 22: Service Period
Service Period The recommended period is based on normal operating conditions. Severe or unusual conditions may require more frequent maintenance. Hours or Daily Maintenance Check all nuts and bolts in connection parts; replace them if required. Pump grease into each grease nipple three to five times. Clean the implement;... -
Page 23: Drive Belts And Gearbox
Remove the shaft from the mower and put it on a workbench. Pull out both shaft parts. Use a screwdriver to pry the tabs out of the sleeves on each end. There are three tabs per guard. Pull the steel shaft out of the plastic tubular guard casing. Use a solvent to clean the male and female portions of the steel telescoping ends. -
Page 24: General Troubleshooting
If the procedures in this section do not solve the problem, the owner should contact the Victory Service department for assistance. The Flail mower is designed to work on an unplowed and plowed field. It is a simple and reliable system that requires minimal maintenance. -
Page 25: Transport And Storage
TRANSPORT AND STORAGE Essential Rules for Transport: Keep the machine in the shipping package before installation. Repaint parts where paint is worn or scratched to prevent rust. Protect packages from heat or direct sunlight. For transportation, always use the lower mounting frame. Use proper lifting equipment, a fork truck, or a hand pallet jack. -
Page 26: Exploded View Drawings
EXPLODED VIEW DRAWINGS VICTORY EMCP Exploded View; Main Frame Parts EMCP Assembly & Operating Instructions - Page 26 of 36 - Version 1.0... - Page 27 VICTORY EMCP Main Frame Part numbers Pos.: Description: Part No. Qty. BEPS200.012 Cutting Deck BEPS200.013 Gearbox Seat BEPS200.014 Over Turning Bracket BEPS200.016 Connecting Plate BEPS200.017 Support Plate BEPS200.019 Upper Belt Cover BEPS200.020 Lower Pulley Cover BEPS200.021 Skid Left Skid BEPS200.021-M BEPS200.023...
- Page 28 Pos.: Description: Part No. Qty. Nylon Nut M12 GB889.1-M12 Hexagon Bolt M12×30 GB5783-M12×30 GB6170-M14 Hexagon Nut M14 Hexagon Bolt M16×85 GB5783-M16×85 GB96.2-14 Big Plain Washer 14 Hexagon Bolts M8×20 GB5783-M8×20 GB96.2-16 Big Plain Washer 16 Spring Washer 16 GB/T93-16 GB5783-M16×35 Hexagon Bolt M16×35 Big Plain Washer 12 GB96.2-12...
- Page 29 VICTORY EMCP Exploded View; Linkage Parts VICTORY EMCP Linkage Part numbers Pos.: Part number: Description: Qty: BEPS200.014 Over Turning Bracket BEPS200.025A Three Point Hitch BEPS200.015 Offset Arm BEPS200.018 Floating Bracket BEPS200.027 Support Leg BEPS200.029 Bumper Bracket BCRI200-036 Pin For Swing Cylinder EMCP Assembly &...
- Page 30 BEPS200.101 Beam Pin BEPS200.104 Spring Sleeve BEPS200.105 Spring BEPS200.107 Pin for floating bracket BEPS200.108 Cushion Pin BEPS200.111 Beam Long Pin BEPS200.113 Floating Pin BCRI200-107 Rubber Plug BCRI200-114 Swing Cylinder BCRL125-113 L-Pin HTL180-114 Lower Pin HTL180.115 Upper Pin Plain Washer 39×6 GB97.1-39 GB97.1-30 Big Plain Washer 30...
- Page 31 VICTORY EMCP Exploded View; Hydraulic System VICTORY EMCP Hydraulic System Part numbers Pos.: Description: Part number: Qty: BCRI200-030 Over Turning Hose 1 BCRI200-031 Swing Cylinder Hose 1 BCRI200-032 Swing Cylinder Hose 2 BCRI200-033 Over Turning Hose 2 BCRI200-034 Over Turning Hose 3...
- Page 32 VICTORY EMCP Exploded View; Rotor Shaft Parts VICTORY EMCP Rotor Shaft Part numbers Pos.: Description: Part number: Qty: BEPS200.011 Rotor BEPS200.024 Rotor Bearing Block Flail Hammer EFGC175-116 GB/T 276-6309-2Z Bearing 6309-2Z Spring Washer 10 GB93-10 Hexagon Bolt M10×20 GB5783-M10×20 Oil Seal 55×100×8 GB13871.1-55×100×8...
- Page 33 VICTORY EMCP Exploded View; Rear Roller Parts VICTORY EMCP Rear Roller Part numbers Pos.: Description: Part number: Qty: BEPS200.022 Roller BCRI200-014 Roller Bearing Block Bearing 2207 GB/T 281-94 GB889.1-M14 Nylon Nut M14 Plain Washer 14 GB97.1-14 GB5783-M14×40 Hexagon Bolt M14×40 Grease Nipple M10 JB7940.1-M10...
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Page 34: Torque Specifications
Torque Specifications The table below gives the correct torque values for various bolts, nuts, and cap screws. Tighten all bolts to the torques specified unless otherwise noted. Check the tightness of bolts periodically, using this bolt torque chart as a guide. Replace fasteners with the same length and grade of bolt. -
Page 35: Specifications
Specifications Machine: EMCP-78 EMCP-86 EMCP-94 Tractor HP: 60 - 100 hp 70-100 hp 80 -110 hp Working Width: 78 in. 86 in. 94 in. Total Weight: 1980 lbs. 2064 lbs. 2148 lbs. 3-Point Hitch: CAT II Driveline Size: PTO Shaft Length: 65 in. - Page 36 EMCP Assembly & Operating Instructions - Page 36 of 36 - Version 1.0...
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