EGO Power Plus HT5100E, HT6500E - HEDGE TRIMMER Manual

SAFETY INFORMATION

SAFETY SYMBOLS
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols and the explanations with them deserve your careful attention and understanding. The symbol warnings do not, by themselves, eliminate any danger.
The instructions and warnings they give are no substitutes for proper accident prevention measures.

Be sure to read and understand all safety instructions in this Operator's Manual, including all safety alert symbols such as "DANGER," "WARNING," and "CAUTION" before using this tool. Failure to follow all instructions listed below may result in electric shock, fire, and/or serious personal injury.

SYMBOL MEANING
SAFETY ALERT SYMBOL: Indicates DANGER, WARNING, or CAUTION.May be used in conjunction with other symbols or pictographs.

The operation of any power tools can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning power tool operation, always wear safety goggles or safety glasses with side shields and a full face shield when needed. We recommend a Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields.

SAFETY INSTRUCTIONS
This page depicts and describes safety symbols that may appear on this product. Read, understand, and follow all instructions on the machine before attempting to assemble and operate.

	Safety Alert	Indicates a potential personal injury hazard.
	Read The Operator's Manual	To reduce the risk of injury, user must read operator's manual.
	Do Not Expose To Rain	WARNING: Do not use in the rain or leave outdoors while it is raining.
	Blade Length	The length of the blade
	Cutting Capacity	Max. Cutting capacity of the blade
V	Volt	Voltage
A	Amperes	Current
Hz	Hertz	Frequency (cycles per second)
W	Watt	Power
min	Minutes	Time
	Alternating Current	Type of current
	Direct Current	Type or a characteristic of current
n0	No Load Speed	Rotational speed, at no load
... /min	Per Minute	Revolutions per minute
SPM	Strokes Per Minute	Stroke speed, at no load

GENERAL POWER TOOL SAFETY WARNINGS

Read all safety warnings and instructions. Fail to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

WORK AREA SAFETY

• Keep work area clean and well lit. Cluttered or dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
• Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

ELECTRICAL SAFETY

• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
• Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
• When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
• If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

PERSONAL SAFETY

• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
• Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
• Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.
• Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
• Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
• If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust devices can reduce dust-related hazards.

POWER TOOL USE AND CARE

• Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and more safely at the rate for which it was designed.
• Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
• Disconnect the plug from the power source and/ or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
• Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
• Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
• Use the power tool, accessories, tool bits, etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

BATTERY TOOL USE AND CARE

• Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
• Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
• When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
• Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contact eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.

SERVICE

• Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

HEDGE TRIMMER SAFETY WARNINGS

• Keep all parts of the body away from the cutter blade. Do not remove cut material or hold material to be cut when blades are moving. Make sure the switch is off when clearing jammed material. A moment of inattention while operating the hedge trimmer may result in serious personal injury.
• Carry the hedge trimmer by the handle with the cutter blade stopped. When transporting or storing the hedge trimmer always fit the cutting device cover. Proper handling of the hedge trimmer will reduce possible personal injury from the cutter blades.
• Hold the power tool by insulated gripping surfaces only, because the cutter blade may contact hidden wiring. Cutter blades contacting a "live" wire may make exposed metal parts of the power tool "live" and could give the operator an electric shock.
• Keep cable away from cutting area. During operation the cable may be hidden in shrubs and can be accidentally cut by the blade.
• Check the hedge for foreign objects before operating, e.g. wire fences.
• Only use the hedge trimmer with the guard properly assembled. The use of the hedge trimmer without the proper guard may result in serious personal injury!
• Use both hands when operating the hedge trimmer. Using one hand could cause loss of control and result in serious personal injury.

Check the hedge for foreign objects before operating, e.g. wire fences Only use the hedge trimmer with the guard properly assembled. The use of the hedge trimmer without the proper guard may result in serious personal injury!

IMPORTANT SAFETY INSTRUCTIONS

• Do not use the battery-operated hedge trimmer in rain.
• Do not charge the battery pack in rain or in wet locations.
• Use only with battery packs and chargers listed in fig. A.
• Do not grasp the exposed cutting blades or cutting edges when picking up or holding the hedge trimmer.
• Do not use on a ladder, rooftop, tree, or other unstable support. Stable footing on a solid surface enables better control of the hedge trimmer in unexpected situations.
• Never allow children to operate the hedge trimmer.
• Never remove or tamper with safety devices. Check their proper operation regularly. Never do anything to interfere with the intended function of a safety device or to reduce the protection provided by a safety device.
• Never operate the hedge trimmer without proper guards, plates, or other safety protective devices in place.
• Check damaged parts before further use of the hedge trimmer. A guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other condition that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced by an authorized service center unless indicated elsewhere in this manual.
• Check the blade and motor mounting bolts at frequent intervals for proper tightness. Also, visually inspect blade for damage (e.g., bent, cracked, and worn). Replace the blade only with a blade from EGO^TM.
• Replace the blade if it is bent or cracked. An unbalanced blade causes vibration that could damage the motor drive unit or cause personal injury.
• If the equipment should start to vibrate abnormally, stop the motor and check immediately for the cause. Vibration is generally a warning of trouble.
• The trimmer shall be used to cut stems less than (33mm) thick.
• Trim only in daylight or in good artificial light.
• Remove or disconnect battery before servicing, cleaning, or removing material from the hedge trimmer.
• Do not wash with a hose; avoid getting water in motor and electrical connections.
• When servicing use only identical replacement parts listed in this manual. Use of parts which do not meet the original equipment specifications may lead to improper performance and compromised safety.
• Follow instructions for lubricating and changing accessories.
• Keep handles dry, clean and free from oil and grease.
• Save these instructions. Refer to them frequently and use them to instruct others who may use this tool. If you loan this tool to someone else, also loan these instructions to them to prevent misuse of the product and possible injury.

SAVE THESE INSTRUCTIONS!

SPECIFICATIONS

Model			HT5100E	HT6500E
Voltage			56 V	56 V
No-Load Speed		High	1600 /min	1600 /min
		Low	1400 /min	1400 /min
Recommended Operating Temperature:		0°C-40°C
Recommended Storage Temperature:		-20°C-70°C
Blade Length			51 cm	65 cm
Cutting Capacity			33 mm	33 mm
Weight (without battery pack)			3.6 kg	3,8 kg
Measured sound power level LWA			90 dB(A) K=1.55 dB(A)	91.45 dB(A) K=1.08 dB(A)
Sound pressure level at operator's position LPA K=2.5 dB(A)			81.5 dB(A)	81.4 dB(A)
Guaranteed sound power level LWA (according to 2000/14/EC)			92 dB(A)	93 dB(A)
Vibration ah K=1.5 m/s2	Front Handle		3.369 m/s2	5.313 m/s2
	Rear Handle		1.876 m/s2	3.115 m/s2

• The declared vibration total value has been measured in accordance with a standard test method and may be used for comparing one tool with another;
• The declared vibration total value may also be used in a preliminary assessment of exposure.

NOTICE: The vibration emission during actual use of the power tool can differ from the declared value in which the tool is used; In order to protect the operator, user should wear gloves and ear protectors in the actual conditions of use.

PACKING LIST

DESCRIPTION

KNOW YOUR HEDGE TRIMMER (Fig. A)

This product has been shipped completely assembled. The hand guard shall never be removed during use. Once damaged, replace it immediately by a qualified service technician.

The safe use of this product requires an understanding of the information on the tool and in this operator's manual, as well as knowledge of the project you are attempting. Before use of this product, familiarize yourself with all operating features and safety rules.

OPERATION

Do not allow familiarity with this product to make you careless. Remember that a careless fraction of a second is sufficient to inflict serious injury.

Always wear eye protection with side shields, along with hearing protection. Failure to do so could result in objects being thrown into your eyes and other possible serious injuries.

To prevent accidental starting that could cause serious personal injury, always remove the battery pack from the tool when assembling parts, making adjustments, cleaning, or when not in use.

Do not use any attachments or accessories not recommended by EGO^TM. The use of attachments or accessories not recommended can result in serious personal injury.
Before each use, inspect the entire product for damaged, missing, or loose parts, such as screws, nuts, bolts, caps, etc. Tighten securely all fasteners and caps and do not operate this product until all missing or damaged parts are replaced.

APPLICATION
You may use this product for trimming the hedges, shrubs and bushes with a branch diameter of less than Ø33 mm.
NOTICE: The tool is to be used only for its prescribed purpose. Any other use is deemed to be a case of misuse.

INSTALLING/REMOVING THE BATTERY PACK
Charge before first use.

To Install (Fig. B)
Align the battery ribs with the mounting slots and press the battery pack down until you hear a "click".

To Remove (Fig. C)
Depress the battery-release button and pull the battery pack out.

Always be aware for the location of your feet, children, or pets when pressing the battery-release button. Serious injury could result if the battery pack falls.
NEVER remove the battery pack at a high location.

STARTING/STOPPING THE HEDGE TRIMMER
Before operating, remove the shield and hold the trimmer with both hands, one hand on the rear handle and the other on the front handle. Then check for balanced footing, upright standing and a proper cutting distance.

Always keep both hands on the hedge trimmer handles. Never hold shrubs with one hand and operate the hedge trimmer with the other. Failure to heed this warning may result in serious injury.

To Start
Depress the lock-off trigger with palm and then press the rear switch level up. With rear switch level depressed, continue pressing the front switch lever to start.

To Stop
Release either of the switch levers to stop it.
NOTICE: Both switch levers need to be pressed for the hedge trimmer to start.

USING THE HEDGE TRIMMER

If the blade jams on any electrical cord or line, DO NOT TOUCH THE BLADE! IT CAN BECOME ELECTRICALLY LIVE AND VERY DANGEROUS. Continue to hold the hedge trimmer by the insulated rear handle or lay it down and away from you in a safe manner. Disconnect the electrical service to the damaged line or cord before attempting to free the blade from the line or cord. Failure to heed this warning will result in serious personal injury or possible death.

To prevent serious personal injury, keep hands away from blades. Do not attempt to remove cut material or hold material to be cut when the blades are moving. Make sure that the blades have totally stopped and the battery pack is removed before clearing jammed material from blades. Do not grasp the exposed cutting blades or cutting edges when picking up or holding the unit.

Clear the area to be cut before each use. Remove all objects, such as cords, lights, wire, or string which can become entangled in the cutting blade and create a risk of serious personal injury.

Avoid trimming too much at one time or through the heavy shrubbery. This can cause the blades to bind and slow, reducing the cutting efficiency.
NOTICE: For new growth, a wide sweeping is suitable for the stems fed directly into the cutting blade. For older growth, a sawing movement is good for trimming the thicker stems. A non-powered hand saw or pruning saw is suggested for trimming the large stems first.

Top Cutting
Use a wide sweeping motion. A slight downward tilt of the cutting blades in the direction of motion gives the best cutting results. For better cutting effect, you might as well use the string to guide the hedge level as Fig. D shown.

Side Cutting
When trimming the sides of the hedge, begin at the bottom and cut upwards as Fig. E1 or Fig. E2 shown.

Radical Cutting
The hedge trimmer's rear handle can be set in five positions(0°/±45°/±90°)by pulling out the catch (Fig. F1 to Fig. F5). If a radical cut is necessary, set the rear handle to ±45° (Fig. F2 & F4) to do cutting.

When the handle is adjusted, the cutting blade must not be running.
NOTICE: While working, the handle should always be facing upwards irrespective of how the hedge trimmer is directed.

Tip Protector
The tip protector (Fig. G) is used to protect the outer end of the blade.

Blade Guard
The outer part of the blades is shaped as blade guards (Fig. H).

Always check that the blade guard is not damaged or distorted. Replace it if it is bent or damaged.

MAINTENANCE

When servicing, use only identical replacement parts. Use of any other parts may create a hazard or cause product damage. To ensure safety and reliability, all repairs should be performed by a qualified service technician.

To avoid serious personal injury, always remove the battery pack from the product when cleaning or performing any maintenance.

CLEANING

• Use a soft brush to remove debris from all air intakes and cutting blade.
  To remove pitch and other sticky residue, spray the blades with resin solvent. Run the motor briefly so that the solvent is evenly distributed. Wipe the surface with a dry cloth.

Never use water for cleaning your trimmer. Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from various types of commercial solvents. Use clean clothes to remove dirt, dust, oil, grease, etc.

SHARPENING THE CUTTING BLADE

1. Remove the battery pack from your hedge trimmer.
2. Clamp the blade assembly in a vise and file the exposed cutting surface of each blade tooth. Remove as little material as possible.
3. Remove the hedge trimmer from the vise and adjust the unsharpened blade on the other side exposed. Repeat the above procedures until all the blade teeth sharpened.
   NOTICE: Do not operate your hedge trimmer with dull or damaged cutting blades. This may cause overload and will give unsatisfactory cutting results.

LUBRICATING THE BLADE
For best operation and longer blade life, lubricate the hedge trimmer blade with light weight machine oil before and after each use.
Remove the battery pack and lay the trimmer onto a flat surface. Apply the oil along the edge of the top blade.
NOTICE: For extended using period, oil the blade during cutting operation.

Do not oil while the hedge trimmer is running.

LUBRICATING THE GEARBOX
For best operation and longer lifetime, please lubricate the hedge trimmer gearbox with a special grease (5-6g in #1 and 10-12g in #2 each time) after every 25 hours of operation.
Note: Please contact your local EGO service dealer for assistance.
The special grease should meet the following requirements:

1. Belong to DIN51818: NLGI-2 cone penetration degree.
2. Composed of polyurea thickeners + synthetic lubricating oil.
3. Excellent low-temperature startup, EP, mechanical shearing, abrasion resistance and oxidative stability
4. Operation temperature must contain -40~180°C

TRANSPORTING AND STORING

• Always place the shield on the blade before storing or transporting the hedge trimmer. Use caution to avoid the sharp teeth of the blade.
• Clean the hedge trimmer thoroughly before storing.
• Store the hedge trimmer indoors, in a dry place that is inaccessible to children.
• Keep away from corrosive agents such as garden chemicals and deicing salts.

Blades are sharp. When handling the blade assembly, wear non-slip, heavy-duty protective gloves. Do not place your hand or fingers between blades or in any position where they could get pinched or cut.
NEVER touch blades or service the unit with battery pack installed.

TROUBLESHOOTING