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Matrix SDV8 Service Manual

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MATRIX SDV8
Version 80.01
Service Manual
Matrix Cleaning Systems Ltd
Unit H, Leyland Business Park, Centurion Way,
Farington, Leyland, PR25 3GR
Tel: +44 1772 431906 Fax: +44 1772 431902
technical@matrixcleaningsystems.co.uk

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  • Page 1 MATRIX SDV8 Version 80.01 Service Manual Matrix Cleaning Systems Ltd Unit H, Leyland Business Park, Centurion Way, Farington, Leyland, PR25 3GR Tel: +44 1772 431906 Fax: +44 1772 431902 technical@matrixcleaningsystems.co.uk...
  • Page 2 This service manual contains detailed description of the main technical details of the Matrix SDV8 steam, detergent & vacuum machine 8 bar. Repair work is to be carried out ONLY by a trained/ competent engineer approved by Matrix Cleaning Systems Ltd. Any work carried out other than this will invalidate any warranty on the machine.

  • Page 3: Table Of Contents

    Contents MATRIX SDV4 MATRIX SDV8 Safety Instructions Data Sheet Accessories 6 - 7 Construction 8 - 10 Exploded Views 11 - 17 Wiring Diagram Parts List 19 - 55 Fault Finding 56 - 59 Service & Repair 60 - 64...

  • Page 4: Safety Instructions

    Repair work should be carried out by authorised to use it. trained/ competent engineer approved by Matrix Cleaning Systems Ltd ESD Measures: Take the folowing ESD precautions before carrying out any repairs to the electronics: (Electrostatic discharge)

  • Page 5: Data Sheet

    Data Sheet MATRIX SDV8 Description: Steam, Detergent & Vacuum 8 Bar Pressure 240 Volt Machine Name: SDV8 Data Unit Value Model SDV8 240 Volt Technical Data Boiler Steam Wattage 3000 Type Stainless Steel Capacity Continuous Fill C Steam at Source 185>...
  • Page 6 Accessories (Standard) MATRIX SDV8 Standard Accessory Kit Unit in Unit in Unit in Unit in Image Part Number Description standard after Image Part Number Description standard after sales sales 4 Metre Steam, 15RM00031 Detergent & 15RM00040 150mm Nozzle Vacuum Hose...

  • Page 7: Accessories

    Accessories (Optional) MATRIX SDV8 Optional Extra Accessories Steam Only Accessories Steam Mop Kit Please Note: Accessories can only fit steam hose Image Part Number Description Please Note: Accessories can only fit steam hose 19RM00800/19RM00805 19RM00800/19RM00805 Image Part Number Description Image...

  • Page 8: Construction

    Construction MATRIX SDV8 Machine Handle Detergent Connection Accessory Basket Point Clean Water Tank Vacuum Waste Bucket Manual Variable Steam control Power On/Off Serial Number - Rear of the machine Heater On LED Back Wheels Steam Ready LED Refil Cold Water...
  • Page 9 Construction MATRIX SDV8 SDV8 Internal Overveiw - Left Side Vari - On/Off Steam Switch Main Circuit Pressure Board Gauge Water Level Sensor Cold Water Tank Water Front Pump Filter Socket Solenoid Pressure Pump Relay Valve Switch Relay Capillary Thermostat Pressure...
  • Page 10 Construction MATRIX SDV8 SDV8 Internal Overveiw - Right Side Waste Bucket Detergent Pump LED Display Board Vacuum Internal Inlet Vacuum Pipe Vacuum Filter Vacuum Motor Time Clock Housing Plug Enclosure Page 10...

  • Page 11: Exploded Views

    Product Explosion MATRIX SDV8 SUBA06 - Vacuum Motor Housing SUBA11 - Varisteam Valve Page 11...
  • Page 12 Product Explosion MATRIX SDV8 SUBA05 - SDV8 Back & Base SUBA16 - Back Wheel Page 12...
  • Page 13 Product Explosion MATRIX SDV8 SUBA12 - SDV8 Top & Front Page 13...
  • Page 14 Product Explosion MATRIX SDV8 SUBA10 - Front Socket SUBA02 - Tank Shelf Wiring for front socket Page 14...
  • Page 15 Product Explosion MATRIX SDV8 SUBA01 - Bottle Shelf SUBA09 - Chemical Pipe Page 15...
  • Page 16 Product Explosion MATRIX SDV8 SUBA07 - 2.5Lt Detergent Bottle SUBA08 - 5Lt Water Bottle Page 16...
  • Page 17 Product Explosion MATRIX SDV8 SUBA03 - 8 Bar Boiler SUBA04 - Top of Boiler Page 17...

  • Page 18: Wiring Diagram

    Wiring Diagram MATRIX SDV8 Page 18...

  • Page 19: Parts List

    Parts List MATRIX SDV8 SUBA01 Bottle Shelf Assy SDV8 11RM00008 Pump EX5 w/Brass 11RM00009 Rubber Mounting Autofill Pump 11RM00120 Pump Relay 240V 1Pole 2Throw 11RM00126 Temperature Sleeving 12.00mm 1221670 Wire Tie 100mm Natural 12RM00005 M4 x 6 Pan Pozi Taptite Z/Plated 12RM00023 1/8"...
  • Page 20 Parts List MATRIX SDV8 SUBA01 Bottle Shelf Assy SDV8 12RM00025 Dearaetor DEA500 Brass 12RM00046 Wire Protecting Grommets '4002163' 12RM00049 M4 Spacers for Main Board 12RM00093 M4 Hex Nut S311-0425-SZ 12RM00202 Capilary Thermostat 12RM00273 S/S M4 x 10mm Allen Head Bolts...
  • Page 21 Parts List MATRIX SDV8 SUBA01 Bottle Shelf Assy SDV8 12RM00292 Autofill/Boiler Copper Pipe 12RM00298 6mm 1/8" Strt Male Coupling E2201019 13RM00105 Bottle Shelf GALV SDV8000/GR8000 Bottle Shelf Assy SDV8 SUBA01 Complete Assembly Page 21...
  • Page 22 Parts List MATRIX SDV8 SUBA02 Tank Shelf Assy SDV8 12RM00093 M4 Hex Nut S311-0425-SZ 12RM00273 S/S M4 x 10mm Allen Head Bolts 13RM00004 Tank Shelf SDV4500 & SDV8000 13RM00009 Middle Plate SDV4500 & SDV8000 Tank Shelf Assy SDV8 SUBA02 Complete Assembly...
  • Page 23 Parts List MATRIX SDV8 SUBA03 8 Bar Boiler Assy 11RM00132 Loom 32 Double Dipper 12RM00200 Blue Dipper 12RM00203 Boiler 3000W 12RM00220 M3 Internal Shakeproof Washer Z/Pltd 12RM00221 M3 Hex Nut 12RM00225 3/8" Plug E2107A03 12RM00260 Red Dipper 8 Bar Boiler Assy...
  • Page 24 Parts List MATRIX SDV8 SUBA04 Top of Boiler Assy SDV8/SD8/GTS 11RM00104 Solenoid Valve 11RM00105 Pressure Switch 12RM00023 1/8" MF Elbow E2110001 12RM00205 P/Release Valve 11Bar 551/c 12RM00207 Capillary Pressure Gauge Copper coil 12RM00208 1/4" FF Manifold E2103002 12RM00212 Non Return Valve 503-1/8...
  • Page 25 Parts List MATRIX SDV8 SUBA04 Top of Boiler Assy SDV8/SD8/GTS 12RM00214 Cross Piece MFFF 1/4" E2120002 12RM00215 1/4"M 1/8"F Adaptor E2151001 12RM00216 1/4" Conical Extension E2102004 12RM00250 MMF T-Piece 1/4" E2118001 12RM00269 1/4" 6mm - E2119A18 12RM00296 1/4" M/F Elbow E2110002 12RM00297 6mm 1/4"...
  • Page 26 Parts List MATRIX SDV8 SUBA04 Top of Boiler Assy SDV8/SD8/GTS 12RM00298 6mm 1/8" Strt Male Coupling E2201019 Top of Boiler Assy SDV8/SD8/GTS SUBA04 Complete Assembly Page 26...
  • Page 27 Parts List MATRIX SDV8 SUBA05 Base & Back Assy SDV8/SD8 10RM00095 Edge Protection Strip 11RM00031 AC Line Filter w/Nut & Washer 11RM00049 Hour Count 11RM00060 C20 Inlet 16A 11RM00144 Loom 42 - 3 Core LNE 1.5mm 11RM00150 Plug Enclosure/Housing 11RM00151...
  • Page 28 Parts List MATRIX SDV8 SUBA05 Base & Back Assy SDV8/SD8 1221670 Wire Tie 100mm Natural 12RM00006 1/8" Hose connector E2119AB01 12RM00007 1/8" Idle Ring Nut E4890002 12RM00021 M4 x 25 Pan Pozi M/C Screw Z/Plated 12RM00022 M5 Hex Presses Nut Brass 3MM...
  • Page 29 Parts List MATRIX SDV8 SUBA05 Base & Back Assy SDV8/SD8 12RM00088 M5 Earth B/Up S/Proof Washer 12RM00093 M4 Hex Nut S311-0425-SZ 12RM00094 M6 Hex Nut S311-0630-SZ 12RM00104 M4 x 40mm Pan Pozi for plug enclosure housing 12RM00107 Self Tapper (2.9) x 5/8" (16) for C20 Inlet...
  • Page 30 Parts List MATRIX SDV8 SUBA05 Base & Back Assy SDV8/SD8 13RM00014 Frame Supprt - Front/Back 13RM00015 Frame Supprt - LH/RH 13RM00101 Base/Back S/S SDV8000/GR8000 13RM00120 Boiler Bracket 8 Bar Boiler S1518379 Screw M6 Hex Flange x 20mm Base & Back Assy SDV8/SD8...
  • Page 31 Parts List MATRIX SDV8 SUBA16 Back Wheel Assy 12RM00069 Axle Bar 12RM00070 W150-PA-PU Wheel 12RM00071 Star Washer BV/6713 12RM00072 Starlock BV/6675/05S 12RM00089 Wheel Bushing 13RM00011 Wheel Bracket Back Wheel Assy SUBA16 Complete Assembly Page 31...
  • Page 32 Parts List MATRIX SDV8 SUBA06 Vacuum Motor House Assy SDV8/SDV45 10RM0000500 Motor Cover 10RM0000600 Motor Housing 10RM0000700 Motor Base 11RM00012 Motor 850W 11RM00026 Loom 11 Motor Wires 11RM00126 Temperature Sleeving 12.00mm 1221670 Wire Tie 100mm Natural Page 32...
  • Page 33 Parts List MATRIX SDV8 SUBA06 Vacuum Motor House Assy SDV8/SDV45 1510279 Plastech 30 Thread Forming Screw 5mm x 20mm 2075770 Top Motor Gasket 2075870 Middle Motor Gasket 2075970 Bottom Motor Gasket Vacuum Motor House Assy SDV8/SDV45 SUBA06 Complete Assembly Page 33...
  • Page 34 Parts List MATRIX SDV8 SUBA08 5lt Water Bottle Assy 10RM0007000 5 Litre Bottle 310-71144 1185370 Clean Filter Trio - 3230Q3155 11RM00145 Stainless steel Level Sensor 1221670 Wire Tie 100mm Natural 12RM00007 1/8" Idle Ring Nut E4890002 12RM00034 Spigot Bottle Seal PLPG051105...
  • Page 35 Parts List MATRIX SDV8 SUBA08 5lt Water Bottle Assy 12RM00105 M4 Stainless Steel Nut 3504970 Tube 185mm Long Green 6451490 Male Inlet Connect 5lt Water Bottle Assy SUAB08 Complete Assembly Page 35...
  • Page 36 Parts List MATRIX SDV8 SUBA12 Top & Front Panel Assy SDV8 10RM0000171 1/4" Spindle Control Knob (K3 Plain) 10RM0000800 Hose Adaptor Grille 10RM0000900 Hose Adaptor Seal 10RM0001000 Seal Suction Socket 2846 10RM0001100 Socket Adaptor 10RM0002271 Hose Adaptor No Grill 10RM0002400...
  • Page 37 Parts List MATRIX SDV8 SUBA12 Top & Front Panel Assy SDV8 10RM0002800 Adaptor Clamp 10RM0002971 Tank Frame 11RM00032 Mains On/Off Swth w/light 11RM00037 Display Board PCB w/Ribbon 12RM00041 Suction Socket Assy 2652ANE 12RM00043 Gasket 2586NE 12RM00058 3.2 x 8 Alum Pop Rivet...
  • Page 38 Parts List MATRIX SDV8 SUBA12 Top & Front Panel Assy SDV8 12RM00093 M4 Hex Nut S311-0425-SZ 12RM00103 M4 Stainless Steel Washer 12RM00273 S/S M4 x 10mm Allen Head Bolts 13RM00104 Front/Top S/S SDV8000 1511179 S/Tapper 8 x 5/8" Pozi Pan AB S/S...
  • Page 39 Parts List MATRIX SDV8 SUBA09 Chemical Pipe Assy SDV8 1221670 Wire Tie 100mm Natural 12RM00038 Inlet Rubber Elbow 12RM00231 Quick Release Socket PVPUPP10-PG6 S1268870 Tube Relief VAL3M REF: 1010-06-1.5 SIL Chemical Pipe Assy SDV8 SUBA09 Complete Assembly Page 39...
  • Page 40 Parts List MATRIX SDV8 SUBA10 Front Socket Assy SDV8/GR8 11RM00006 ILME Female Power Supply 11RM00018 Loom 3 11RM00126 Temperature Sleeving 12.00mm 12RM00013 Female Socket 8103340 12RM00023 1/8" MF Elbow E2110001 12RM00081 1/8" FMF T-Piece E2112001 12RM00271 Lock Nut M16 x 2mm...
  • Page 41 Parts List MATRIX SDV8 SUBA10 Front Socket Assy SDV8/GR8 12RM00298 6mm 1/8" Strt Male Coupling E2201019 12RM00299 Brass Steam Pin Female (Socket) Front Socket Assy SDV8/GR8 SUBA10 Complete Assembly Page 41...
  • Page 42 Parts List MATRIX SDV8 SUBA11 Varisteam Valve Assy SDV8/GR8 12RM00023 1/8" MF Elbow E2110001 12RM00232 Compression Nut 6/4mm E2210002 12RM00233 Compression Olive Brass 6/4 mm E2211002 12RM00291 Solenoid/Varisteam Copper Pipe 12RM00293 Varisteam/Tee Copper Pipe 12RM00294 Varisteam Valve 12RM00298 6mm 1/8" Strt Male Coupling E2201019...
  • Page 43 Parts List MATRIX SDV8 SUBA11 Varisteam Valve Assy SDV8/GR8 12RM00333 1.3mm Plumbing Restriction Varisteam Valve Assy SDV8/GR8 SUBA11 Complete Assembly Page 43...
  • Page 44 Parts List MATRIX SDV8 SUBA14 Final Assy for SDV8 (UK) 10RM0002571BL Blue Bottle Cap (Water) 11RM0002971 Water Filtration Assy 11RM00061 240V UK Mains Cord 10m Orange 11RM00101 240 V 8 Bar Main PCB Power Board 11RM00107 Loom 21 PCB 11RM00108...
  • Page 45 Parts List MATRIX SDV8 SUBA14 Final Assy for SDV8 (UK) 11RM00110 Loom 23 L/N-Filter 11RM00111 Loom 25 P/Switch - P/Relay 11RM00113 Loom 27 Single Wire to Capillary 11RM00129 Loom 31 Earth Wire 11RM00147 Loom 28 SDV8 Time Clock 1221670 Wire Tie 100mm Natural...
  • Page 46 Parts List MATRIX SDV8 SUBA14 Final Assy for SDV8 (UK) 12RM00022 M5 Hex Presses Nut Brass 3MM 12RM00038 Inlet Rubber Elbow 12RM00083 M4 Int S/Proof Washer Z/Plated 12RM00088 M5 Earth B/Up S/Proof Washer 12RM00103 M4 Stainless Steel Washer 12RM00105 M4 Stainless Steel Nut...
  • Page 47 Parts List MATRIX SDV8 SUBA14 Final Assy for SDV8 (UK) 12RM00218 Pressure Gauge 12RM00223 M6 Locknut Nylon Zinc Plated 12RM00224 M6 Washer 25mm 12RM00256 Wire clip WIT-30RRA-4 12RM00273 S/S M4 x 10mm Allen Head Bolts 12RM00300 Capillary Anchor IM-556555 13RM00062...
  • Page 48 Parts List MATRIX SDV8 SUBA14 Final Assy for SDV8 (UK) 13RM00107 LH Side Panel S/S SDV8000 13RM00108 RH Side Panel S/S SDV8000 1510279 Plastech 30 Thread Forming Screw 5mm x 20mm 15RM00260 32mm Hose x 280mm w/cuffs 15RM00780 32mm Hose x 780mm w/Cuffs...
  • Page 49 Parts List MATRIX SDV8 SUBA14 Final Assy for SDV8 (UK) S1268870 Tube Relief VAL3M REF: 1010-06-1.5 SIL Page 49...
  • Page 50 Parts List MATRIX SDV8 SUBA17 Accessory Kit Assy SDV8 12RM00067 Plastic Handle Wingnut 34723 13RM00008 Tubular Handle 15RM00003 Extension Tube (New locking) Single 15RM00008 250mm Glass Washer 15RM00011 Round Brush Polyester (Small Push fit) 15RM00012 Round Brass Brush (Small Push fit)
  • Page 51 Parts List MATRIX SDV8 SUBA17 Accessory Kit Assy SDV8 15RM00016 Wire Basket Black Coated 15RM00027 400mm Floor Brush Nozzle 15RM00028 400mm Floor Brush Insert 15RM00029 400mm Squeegee Insert 15RM00030 400mm Carpet Insert 15RM00031 Hose Steam, Vac and Detergent 4m 15RM00040 150mm Steam&Vac Nozzle...
  • Page 52 Parts List MATRIX SDV8 SUBA17 Accessory Kit Assy SDV8 15RM00041 150mm Steam&Vac Brush 15RM00042 150mm Steam&Vac Squeegee 15RM00043 Crevice Tool 15RM00050 Long Steam Lance 15RM00051 Short Steam Lance Accessory Kit Assy SDV8 SUBA17 All as listed above Complete Assembly - includes SUBA07, SUBA15...
  • Page 53 Parts List MATRIX SDV8 SUBA07 2.5lt Detergent Bottle Assy SDV8/MD4/MD8 10RM0002300 2.5L Bottle 10RM0002571 Black Bottle Cap 1185370 Clean Filter Trio - 3230Q3155 1221670 Wire Tie 100mm Natural 12RM00010 Braided EPDM Tube 5mm ID 10mm OD x 1m 12RM00231 Quick Release Socket PVPUPP10-PG6...
  • Page 54 Parts List MATRIX SDV8 SUBA07 2.5lt Detergent Bottle Assy SDV8/MD4/MD8 16RM00081 Detergent Only (Round Black for Cap) 3504970 Tube 185mm Long Green 2.5lt Detergent Bottle Assy SDV8/MD4/MD8 SUBA07 Complete Assembly Page 54...
  • Page 55 Parts List MATRIX SDV8 SUBA15 Service Kit Matrix Steam & Vacuum Accessory Kit 12RM00281 O-Ring 8.0mm ID 12RM00331 O-ring 2021 EP851 12RM00332 Locking Button SI 02-001 Extension Tubes 12RM00334 Black Clip REF: S102-002 Service Kit Matrix Steam & Vacuum Accessory Kit...

  • Page 56: Fault Finding

    Fault Finding MATRIX SDV8 No Power on the Machine Steam Ready Light on and NO steam JUST water Check the boiler is not overfilled with water. If boiler is overfilled then drain the water out of the boiler once it is cool and there is no pressure using the drain plug underneath the machine.
  • Page 57 Fault Finding MATRIX SDV8 No Pressure or Steam Building Up No Filling Pump Activity Is the light Machine must be illuminated on the Go to the" No Power" Go to the" No Power" switched "On". Is on/off switch when fault finding on page 56...
  • Page 58 Fault Finding MATRIX SDV8 Water pump does not switch off Does the water Check the boiler earth Repair the earth Is this the first time the pump stop after wires and/or and also the body for machine is switched on?
  • Page 59 Fault Finding MATRIX SDV8 No detergent coming out when trigger is pressed Does the detergent Try another hose Check there is pump run when the and check again power to the trigger is pressed? pump Broken wires or switch. Replace Board...

  • Page 60: Service & Repair

    Service & Repair MATRIX SDV8 Machine Boiler Faults Before checking the machine for faults it is always worth draining all the water from the boiler. This has to be done when the machine is cold and not under any pressure. If the machine has been used Release Valve recently I would advise you leave the machine overnight to cool and depressurise.
  • Page 61 Service & Repair MATRIX SDV8 Inline Water Filter Machine not heating No water in the boiler. Pump fault, check for blocked filters and is pump running? If pump not running check there is power to the pump if no power than there is a fault with either circuit board or level sensor.
  • Page 62 Service & Repair MATRIX SDV8 Steam Switch No Steam Solenoid Valve Check switch on gun handle is ok and replace if necessary. Check wiring from the switch to the circuit board has continuity through them. If you have any broken wires replace hose assembly or the wire if possible.
  • Page 63 Service & Repair MATRIX SDV8 Detergent Switch Detergent Faults If there is no detergent coming from the machine when the trigger is pressed first check that there is detergent solution in the bottle and also that it has not foamed up if the machine has been moved around.
  • Page 64 Service & Repair MATRIX SDV8 Inspection of Boiler Check the capillary thermostat and Step 2) boiler element wiring is in place and Step 1) Check all joints on the boiler there are no leaks around the are free from any visible element probes.

  • Page 65: Index

    Index MATRIX SDV8 Safety Instructions………………………………………………………………… Fault Finding Steam Ready Light on and NO steam JUST water………………… Data Sheet…………………………………………………………………………….. No power on the machine……………………………………………………. No Pressure or Steam Building Up……………………………………….. Accessories No filling pump activity……………………………………………………….. Standard………………………………………………………………….. Water pump does not switch off………………………………………….
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  • Page 67 Page 67...
  • Page 68 This manual has been produced by Matrix Cleaning Systems Ltd. Produced in 2016 for the use of Matrix Cleaning Systems Ltd and it is not permitted to give this manual to any third parties without consent. The contents of this manual are the property of Matrix Cleaning Systems Ltd...

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