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Manuals
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Cincinnati Manuals
Power Tool
550-C2-4.5
Operation, safety and maintenance manual
Cincinnati 550-C2-4.5 Operation, Safety And Maintenance Manual
Rigid reflex compacting press
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Introduction
Section 1 Identification
Section 2 Installation
Unloading
Inspection
Lifting and Moving
Foundation
Leveling
Cleaning
Final Connections
Final Installations
Lubrication
Section 3 Safety
Safety Recommendations
Guidelines for Installing, Removing and Transferring Tooling
Safety Signs
Safety Guidelines
Safety Maintenance Check
Section 4 Specifications
General Description
Crown Assembly
Bed Assembly
Press Stops
Platen Combinations
Standard Features
Optional Features
Pneumatic System
Platen Air Pressure Regulators
Platen Exhaust Operation
Additional Functions of Platen Exhaust
Die Control
Core Rod up
Core Rod down
Core Rod Stop
Top Punch Holddown
Dual Upper Punch Inner
Dual Upper Punch Outer
Platen and Core Rod Fill Safety
Mechanical Adjustments
Depth of Fill
Press Stop Adjustment
Core Rod Fill Adjustment
Core Rod Press Stop Adjustment
Ejection Adjustment
Die Ejection Adjustment
Bottom and Middle Platen Ejection Adjustments
Using the die Space Drawing
Tool Design Notes and Deflection Charts
Pressing Restrictions and Special Situation Cautions
Shelf dies and Shouldered Core Rods
Core Pins on Bottom Platen
Pressing Stops Partially Tripped at Normal Fill
Use of Platen as the Lowest Level Instead of Stationary
Tool Installation
Part & Integrity Tolerances
Dimensional Control
Part Integrity Control
Section 6 Machine Controls
Pfm CONTROL STATION
Machine Controls Station
Palmbutton Station
Hand-Held Control Station
Electrical Panel Door
Section 7 Operation
Daily Start-Up
Daily Shutdown
Developing a New Part
Initial Set-Up
Fine Tuning
Get Ready for Production
Rerunning an Established Part
Screen Layout
Moving through the Menus
Entering Numbers and Labels
What Is a Set-Up
Internal / External Memory
Screen Saver Mode
Alternate Units Language
Run Display Screen
Setup Menu
Sequence Control Screen
Feature Select
Feeder Control
Pneumatics
Cycle Selection Screen
Program Information
Platen Positions
Manipulator Menu
Process Data Menu
Tonnage Measurement Screen
Motion Monitor
TOOL LOAD MONITOR (Optional)
Spc Data Screen
Press Utilization
Maintenance Screen
Explanation of Input Terms
Programming an Auxiliary Output
Special Inputs and Outputs
File Storage Screen
Diagnostics Menu
Memory Diagnostics
Display Controller Tests
Input/Output Tests
File System
System Errors
Load / Update Application
File Menu
File Transfer
File Utility
File Preferences
Communication Set-Up
Background File Transfer
File Management
Filename Formats
Dos Filename Characteristics
Filename Strategies
Filename Optimization for Dos
3.5 Disk Handling
File Systems Back-Up
File Date Stamp
Loading/Deleting Files
Recover Directory
File System Repair
Printer Interface
Section 8 Options
Dual Upper Punch Operation in Inch Mode
El-Temp System
Main Drive Speed Control
Manipulator
Overfill
Programmable Feeder Accel/Decel
Scale Interface
Spc Data Output
Tool Load Monitor
Top Punch Hold down Operation in Inch Mode
User Error System
Video Monitor
Initial Camera Set up
Section 9 Maintenance & Lubrication
Lubrication Requirements
Lubrication Points
Lubrication Capacities
Lubrication Chart
Maintenance Procedures
Feeder Switches and Encoder Setiings
Calibration
Ram Encoder Calibration
Feeder Encoder Calibration
Control Troubleshooting
STATUS and DIAGNOSTIC Leds
Status Display Functions
Normal Led Status
SELF-TEST (CPU030 Board)
Error Messages
Maintenance Checklist
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OPERATION, SAFETY AND MAINTENANCE MANUAL
@D~@D~~~IJD
550-C2-4.5
RIGID REFLEX
COMPACTING PRESS
EM-454 (N-05/99)
CINCINNATI INCORPORATED
CINCINNATI, OHIO 45211
©
COPYRIGHT 1999
CINCINNATI INCORPORATED
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