Cincinnati 550-C2-4.5 Manuals

Manuals and User Guides for Cincinnati 550-C2-4.5. We have 1 Cincinnati 550-C2-4.5 manual available for free PDF download: Operation, Safety And Maintenance Manual

Cincinnati 550-C2-4.5 Operation, Safety And Maintenance Manual (118 pages)

RIGID REFLEX COMPACTING PRESS

Brand: Cincinnati | Category: Power Tool | Size: 8 MB

Table of Contents
2
Introduction
6
Section 1 Identification
7
Section 2 Installation
9
Unloading
9
Inspection
9
Lifting and Moving
9
Foundation
9
Leveling
10
Cleaning
10
Final Connections
10
Final Installations
10
Lubrication
10
Section 3 Safety
11
Safety Recommendations
11
Guidelines for Installing, Removing and Transferring Tooling
13
Safety Signs
13
Safety Guidelines
14
Safety Maintenance Check
15
Section 4 Specifications
16
General Description
16
Crown Assembly
16
Bed Assembly
16
Press Stops
16
Platen Combinations
17
Standard Features
18
Optional Features
22
Pneumatic System
25
Platen Air Pressure Regulators
25
Platen Exhaust Operation
25
Additional Functions of Platen Exhaust
25
Die Control
25
Core Rod up
25
Core Rod down
26
Core Rod Stop
26
Top Punch Holddown
26
Dual Upper Punch Inner
27
Dual Upper Punch Outer
27
Platen and Core Rod Fill Safety
27
Mechanical Adjustments
27
Depth of Fill
27
Press Stop Adjustment
28
Core Rod Fill Adjustment
28
Core Rod Press Stop Adjustment
28
Ejection Adjustment
28
Die Ejection Adjustment
28
Bottom and Middle Platen Ejection Adjustments
29
Using the die Space Drawing
30
Tool Design Notes and Deflection Charts
30
Pressing Restrictions and Special Situation Cautions
31
Shelf dies and Shouldered Core Rods
31
Core Pins on Bottom Platen
40
Pressing Stops Partially Tripped at Normal Fill
40
Use of Platen as the Lowest Level Instead of Stationary
40
Tool Installation
41
Part & Integrity Tolerances
44
Dimensional Control
45
Part Integrity Control
46
Section 6 Machine Controls
48
Pfm CONTROL STATION
48
Machine Controls Station
49
Palmbutton Station
50
Hand-Held Control Station
51
Electrical Panel Door
51
Section 7 Operation
52
Daily Start-Up
52
Daily Shutdown
52
Developing a New Part
52
Initial Set-Up
52
Fine Tuning
53
Get Ready for Production
53
Rerunning an Established Part
53
Screen Layout
54
Moving through the Menus
54
Entering Numbers and Labels
54
What Is a Set-Up
55
Internal / External Memory
56
Screen Saver Mode
56
Alternate Units Language
56
Run Display Screen
56
Setup Menu
57
Sequence Control Screen
58
Feature Select
60
Feeder Control
62
Pneumatics
63
Cycle Selection Screen
64
Program Information
64
Platen Positions
65
Manipulator Menu
66
Process Data Menu
66
Tonnage Measurement Screen
66
Motion Monitor
67
TOOL LOAD MONITOR (Optional)
68
Spc Data Screen
69
Press Utilization
70
Maintenance Screen
71
Explanation of Input Terms
73
Programming an Auxiliary Output
74
Special Inputs and Outputs
75
File Storage Screen
75
Diagnostics Menu
77
Memory Diagnostics
77
Display Controller Tests
77
Input/Output Tests
78
File System
78
System Errors
78
Load / Update Application
79
File Menu
79
File Transfer
80
File Utility
83
File Preferences
86
Communication Set-Up
86
Background File Transfer
87
File Management
88
Filename Formats
89
Dos Filename Characteristics
90
Filename Strategies
91
Filename Optimization for Dos
92
3.5 Disk Handling
92
File Systems Back-Up
92
File Date Stamp
93
Loading/Deleting Files
93
Recover Directory
93
File System Repair
93
Printer Interface
93
Section 8 Options
94
Dual Upper Punch Operation in Inch Mode
94
El-Temp System
94
Main Drive Speed Control
94
Manipulator
94
Overfill
94
Programmable Feeder Accel/Decel
94
Scale Interface
94
Spc Data Output
95
Tool Load Monitor
95
Top Punch Hold down Operation in Inch Mode
95
User Error System
96
Video Monitor
96
Initial Camera Set up
96
Section 9 Maintenance & Lubrication
97
Lubrication Requirements
97
Lubrication Points
97
Lubrication Capacities
98
Lubrication Chart
99
Maintenance Procedures
100
Feeder Switches and Encoder Setiings
103
Calibration
103
Ram Encoder Calibration
103
Feeder Encoder Calibration
104
Control Troubleshooting
104
STATUS and DIAGNOSTIC Leds
105
Status Display Functions
105
Normal Led Status
106
SELF-TEST (CPU030 Board)
106
Error Messages
107
Maintenance Checklist
116

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