May result in death or severe injury CAUTION Warns of a potentially dangerous situa‐ May result in moderate physical injury tion Tab. 1 Danger levels and their definition (personal injury) Installation and Operating Manual Rotary lobe blower Number: 9_9481 32 USE CBC vac...
➤ The protective measures against the damages are shown here. ➤ Carefully read and fully comply with warnings against damages. 1.4.3 Other alert notes and their symbols This symbol indicates particular important information. Installation and Operating Manual Rotary lobe blower CBC vac Number: 9_9481 32 USE...
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The cause is specified in the help text ... ➤ ... as is a solution. This symbol refers to important information or measures concerning environmental protec‐ tion. Further information Further subjects are introduced here. Installation and Operating Manual Rotary lobe blower Number: 9_9481 32 USE CBC vac...
Permitted pressure drop Ensure that the pressure drop in the downstream pipes is max. 0.15 psi. The same applies to machines with exhaust silencer (pipe), option H16. Installation and Operating Manual Rotary lobe blower CBC vac Number: 9_9481 32 USE...
An installation altitude > 3280 ft [AMSL) leads to performance restriction of the machine, which has already been taken into account in the project planning data sheet in chapter 13.6. Installation and Operating Manual Rotary lobe blower Number: 9_9481 32 USE CBC vac...
If external sensors or communication lines are to be connected to the machine, use shielded ca‐ bles and insert the same through EMC fittings into the control panel. Installation and Operating Manual Rotary lobe blower CBC vac Number: 9_9481 32 USE...
2.13 Options Technical data for the options available for your machine are given in the following. Installation and Operating Manual Rotary lobe blower Number: 9_9481 32 USE CBC vac...
The electrical diagram for Option C13 in chapter 13.5 contains further details for the power supply connection. 2.13.4 Option C14 Pressure sensor Feature Data Output signal [mA] 4 – 20 Parasitic energy [V] = DC 10 – 30 Installation and Operating Manual Rotary lobe blower Number: 9_9481 32 USE CBC vac...
(AC) eff., min. 20 mA (AC) max. 6 A, cosϕ = 1.0 (AC) max. 3 A, cosϕ = 0.6 (DC) min. 20 mA (DC) max. 1 A Installation and Operating Manual Rotary lobe blower CBC vac Number: 9_9481 32 USE...
The electrical diagram for Option H2 in chapter 13.5 contains further details for the power supply connection. 2.13.9 Option H3, H12 Outdoor installation Protection against lightning is the responsibility of the operator. Installation and Operating Manual Rotary lobe blower Number: 9_9481 32 USE CBC vac...
The mounting position is shown in the dimensional drawing in chapter 13.2. 2.13.13 Option H19, H12 Exhaust silencer (diffusion to ambient) The mounting position is shown in the dimensional drawing in chapter 13.2. Installation and Operating Manual Rotary lobe blower Number: 9_9481 32 USE CBC vac...
➤ Intake of solid particles > 0.004 inch is not permitted. ➤ Persons are not allowed to remain near the exhaust outlet. ➤ Exhaust air must not be used for breathing purposes. Installation and Operating Manual Rotary lobe blower CBC vac Number: 9_9481 32 USE...
Warning instructions are found before a potentially dangerous task. 3.5.1 Safely dealing with sources of danger The following describes the various forms of danger that can occur during machine operation. Installation and Operating Manual Rotary lobe blower Number: 9_9481 32 USE CBC vac...
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➤ Ensure that all covers and safety guards are in place and secured before re-starting. Temperature High temperatures are generated during compression. Touching hot components may cause inju‐ ries. Installation and Operating Manual Rotary lobe blower CBC vac Number: 9_9481 32 USE...
Install safety relief valves with larger blow-off capacity. 3.5.2 Safe machine operation The following is information supporting you in the safe handling of the machine during individual product life phases. Installation and Operating Manual Rotary lobe blower Number: 9_9481 32 USE CBC vac...
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➤ If installed outdoors, the machine must be protected from frost, direct sunlight, dust, rain and splashing water. ➤ Do not operate in areas in which specific requirements with regard to explosion protection are in force. Installation and Operating Manual Rotary lobe blower CBC vac Number: 9_9481 32 USE...
➤ Designate personnel and their responsibilities. ➤ Give clear instructions on reporting faults and damage to the machine. ➤ Give instructions on fire reporting and fire-fighting measures. Installation and Operating Manual Rotary lobe blower Number: 9_9481 32 USE CBC vac...
The illustration shows the location of the safety signs on the machine. Table 27 lists the various safety signs used and their meanings. Fig. 3 Location of the safety signs on the machine Installation and Operating Manual Rotary lobe blower CBC vac Number: 9_9481 32 USE...
➤ Before starting any work on electrical equipment: Switch off and lock out and tag out the power supply disconnecting device and verify the absence of any voltage. Installation and Operating Manual Rotary lobe blower Number: 9_9481 32 USE CBC vac...
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Noise during machine operation (without sound enclosure) noise due to opened service panel of the sound enclosure (Option H12)! ➤ Hearing may be damaged. ➤ Wear hearing protection. Installation and Operating Manual Rotary lobe blower CBC vac Number: 9_9481 32 USE...
➤ Observe national regulations. This applies particularly to parts contaminated with lubricating oil. ➤ Do not allow lubricating oil to escape to the environment or into the sewage system. Installation and Operating Manual Rotary lobe blower Number: 9_9481 32 USE CBC vac...
Correct maintenance and repair includes the use of original spare parts and operating materials. ➤ Obtain confirmation from KAESER that your specific operating conditions are suitable. Installation and Operating Manual Rotary lobe blower CBC vac Number: 9_9481 32 USE...
The air is then pushed from the blower block in a vertical direction into the outlet silencer , where the process induces pressure build-up. Installation and Operating Manual Rotary lobe blower Number: 9_9481 32 USE CBC vac...
The following safety devices are provided and may not be modified in any way: ■ Safety relief valve: This valve protects the vacuum system from excessive vacuum. It is factory set. Installation and Operating Manual Rotary lobe blower CBC vac Number: 9_9481 32 USE...
Potential-free contacts for the transmission of messages are provided. For information on location, loading capacity, and message type please see electrical wiring dia‐ grams options in Chapter 13.5. Installation and Operating Manual Rotary lobe blower Number: 9_9481 32 USE CBC vac...
The gauge shows the temperature in the block discharge port and has a floating relay changeover contact that can be set to switch at a selected temperature. The switching point is factory set to 293 °F. Installation and Operating Manual Rotary lobe blower CBC vac Number: 9_9481 32 USE...
Pressure sensor 4.8.5 Option C19, H12 Thermostat The thermostat controls the temperature within the sound enclosure. It consists of a temperature sensor with a floating relay change-over contact. Installation and Operating Manual Rotary lobe blower Number: 9_9481 32 USE CBC vac...
The auxiliary heating is designed to raise the machine temperature to about 50°F. The thermostat switching point is factory set to 41°F. Fig. 20 Auxiliary heating Radiator Thermostat Terminal box Installation and Operating Manual Rotary lobe blower Number: 9_9481 32 USE CBC vac...
The sound enclosure is NOT suitable for the following uses: ■ Persons walking, standing or sitting on the machine. ■ Use as a resting place or storage of any kind of load. Installation and Operating Manual Rotary lobe blower CBC vac Number: 9_9481 32 USE...
The exhaust air can reach temperatures up to a max. of 320°F in the silencer. 4.8.13 Option H19, H12 Exhaust silencer (diffusion to surroundings) The exhaust silencer reduces noise emission. Installation and Operating Manual Rotary lobe blower Number: 9_9481 32 USE CBC vac...
The exhaust air generated during the compression (vacuum) process is diffused out through the silencer into the surrounding atmosphere. The exhaust air may reach temperatures up to a max. of 320°F. Installation and Operating Manual Rotary lobe blower CBC vac Number: 9_9481 32 USE...
➤ In the event that these cannot be complied with, please consult KAESER for further ad‐ vice. Precondition The floor must be level, firm, and capable of bearing the weight of the machine. No special foundations are necessary. Installation and Operating Manual Rotary lobe blower Number: 9_9481 32 USE CBC vac...
➤ If installed outdoors, protect the machine against frost, direct sunlight, dust and rain. 5.2.2 Ensuring adequate ventilation If there is insufficient inlet air, negative pressure can occur in the machine room. Installation and Operating Manual Rotary lobe blower CBC vac Number: 9_9481 32 USE...
Risk of accident from falling snow and/or ice loads! ➤ Remove any snow and/or ice from the machine before commissioning 2. Remove snow and/or ice with caution. Installation and Operating Manual Rotary lobe blower Number: 9_9481 32 USE CBC vac...
Further information Information regarding authorized personnel can be found in chapter 3.4.2. Information regarding dangers and the avoidance thereof can be found in chapter 3.5. Installation and Operating Manual Rotary lobe blower CBC vac Number: 9_9481 32 USE...
➤ Do not remove or change the adjusting screw and corresponding hex nut ➤ Contact an authorized KAESER service representative with any questions regarding the align‐ ment of the belt drive. Installation and Operating Manual Rotary lobe blower Number: 9_9481 32 USE CBC vac...
Comply with the following provisions if you operate machines with a frequency converter: ■ Operate the machine only within its performance limits and under the permitted ambient condi‐ tions. Installation and Operating Manual Rotary lobe blower CBC vac Number: 9_9481 32 USE...
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This also applies to other connecting cables, such as the thermistor sensors (PTC) of the drive motor. Further information Consult with an authorized KAESER service representative to determine an appropriate frequency converter. Installation and Operating Manual Rotary lobe blower Number: 9_9481 32 USE CBC vac...
Safety valves and check valves are not regulating means in case of overpressure. The activation of the safety relief valve (blow-off valve) constitutes an impermissible operating state requiring immediate remedial measures. Installation and Operating Manual Rotary lobe blower CBC vac Number: 9_9481 32 USE...
See electrical diagram in chapter 13.5.5. 6.8.6 Option F5 Connecting the filter pressure differential switch ➤ Connect the filter pressure differential switch. Further information See electrical diagram in chapter 13.5.6. Installation and Operating Manual Rotary lobe blower Number: 9_9481 32 USE CBC vac...
1. Select sufficient cable length. 2. Connect cables to the terminal box without mechanical stress. 3. Connect the protective ground.. Further information See electrical diagram in chapter 13.5.8. Installation and Operating Manual Rotary lobe blower CBC vac Number: 9_9481 32 USE...
Remove the transport securing devices after the machine has been installed. 1. Remove the access panel of the sound enclosure. 2. Remove the transport securing device and store for future transports. Installation and Operating Manual Rotary lobe blower Number: 9_9481 32 USE CBC vac...
Further information Information regarding authorized personnel can be found in chapter 3.4.2. Information regarding dangers and the avoidance thereof can be found in chapter 3.5. Installation and Operating Manual Rotary lobe blower CBC vac Number: 9_9481 32 USE...
➤ Has the direction of rotation for the drive motor and fan (sound enclo‐ sure) been checked? ➤ Have all electrical connections been checked for tightness? – (Following initial commissioning, the check must be repeated after 50 operating hours) Installation and Operating Manual Rotary lobe blower Number: 9_9481 32 USE CBC vac...
An arrow is also to be found on the fan to indicate its correct direction of rotation. The fan must blow air out of the sound enclosure. Installation and Operating Manual Rotary lobe blower CBC vac Number: 9_9481 32 USE...
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Instructions regarding "Right" and "Left" operation are provided in the cover of the terminal box. ➤ Three-phase fan: If the direction of rotation is incorrect, interchange phases L1 and L2 of the supply line(s). Installation and Operating Manual Rotary lobe blower Number: 9_9481 32 USE CBC vac...
The machine is not equipped with an emergency stop device. Such a device must be provided by the user unless it is part of an ordered option. ➤ Ensure the machine can be stopped immediately in an emergency. Installation and Operating Manual Rotary lobe blower CBC vac Number: 9_9481 32 USE...
➤ Check that air is actually being blown out of the enclosure cooling air outlet, e.g. by holding a sheet of paper in front of the outlet. Further information KAESER SERVICE will advise on suitable measures. Installation and Operating Manual Rotary lobe blower Number: 9_9481 32 USE CBC vac...
Reduced air inlet flow. Rotor clearance too large be‐ Call an authorized KAESER cause of wear. service representative. Intake resistance too high. Clean the inlet filter. Installation and Operating Manual Rotary lobe blower CBC vac Number: 9_9481 32 USE...
Drive motor overloaded. Check operating conditions. Leakage due to incorrect instal‐ Contact an authorized KAESER lation of pressure-bearing com‐ service representative. ponents. Tab. 33 Faults and remedies (option H12) Installation and Operating Manual Rotary lobe blower Number: 9_9481 32 USE CBC vac...
Electronic defect from power Call an authorized KAESER responding to pressure supply voltage surge or exter‐ service representative. changes. nal voltage. Tab. 34 Faults and remedies (Option C14) Installation and Operating Manual Rotary lobe blower CBC vac Number: 9_9481 32 USE...
Further information Information regarding authorized personnel can be found in chapter 3.4.2. Information regarding dangers and the avoidance thereof can be found in chapter 3.5. Installation and Operating Manual Rotary lobe blower Number: 9_9481 32 USE CBC vac...
Change the SB 220 lubricating oil. 10.7 At least every 2 years h = operating hours * Not applicable in the case of initial commissioning by an authorized KAESER service represen‐ tative. Installation and Operating Manual Rotary lobe blower CBC vac Number: 9_9481 32 USE...
At least every 8 years Replace the compensators. h = operating hours Tab. 36 Regular service tasks 10.3 Option H12 Sound enclosure Fig. 27 Sound enclosure Removable panel Installation and Operating Manual Rotary lobe blower Number: 9_9481 32 USE CBC vac...
➤ Work carefully. 2. Turn the pulley by hand so that the entire belt can be inspected for damage. 3. In case of damage: Replace the drive belt immediately. Installation and Operating Manual Rotary lobe blower CBC vac Number: 9_9481 32 USE...
Labels giving the oil type for replenishing can be found on the blower block and belt guard. Prior to any work requiring an opening of the vacuum system, the machine must be fully ven‐ ted to atmospheric pressure. Installation and Operating Manual Rotary lobe blower Number: 9_9481 32 USE CBC vac...
The oil should be changed with the block temperature at 130°F to ensure the oil flows freely. Drain the oil thoroughly from the blower block: ■ Control end ■ Drive end Installation and Operating Manual Rotary lobe blower CBC vac Number: 9_9481 32 USE...
4. Check the oil level in both sight glasses (Fig. 30) and top off as necessary. 5. Screw on the caps 6. Replace and tighten the plugs of the oil inlets at the blower block. 7. Visually check for leaks. Installation and Operating Manual Rotary lobe blower Number: 9_9481 32 USE CBC vac...
Danger of burns from hot components! ➤ Wear long-sleeved clothing and gloves. Fig. 32 Changing the air filter Cover Inlet silencer Air filter Installation and Operating Manual Rotary lobe blower CBC vac Number: 9_9481 32 USE...
The motor bearings are permanently lubricated. No regreasing is necessary. ➤ The motor bearings must be replaced in the course of regular maintenance by an author‐ ized KAESER service representative. Installation and Operating Manual Rotary lobe blower Number: 9_9481 32 USE CBC vac...
➤ Never operate the machine without a correctly functioning safety relief valve. ➤ Do not adjust the safety relief valve. ➤ Replace a defective safety relief valve. Installation and Operating Manual Rotary lobe blower CBC vac Number: 9_9481 32 USE...
Machine equipment number: ➤ Enter any maintenance and service work carried out in the table below. Date Maintenance task carried out Operating hours Signature Tab. 37 Logged maintenance tasks Installation and Operating Manual Rotary lobe blower Number: 9_9481 32 USE CBC vac...
➤ Make sure that any inspection, service (preventive maintenance) or repair tasks not de‐ scribed in this manual are carried out by an authorized KAESER service representative. Installation and Operating Manual Rotary lobe blower CBC vac Number: 9_9481 32 USE...
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Spares, Operating Materials, Service 11.3 Spare parts for service and repair Installation and Operating Manual Rotary lobe blower Number: 9_9481 32 USE CBC vac...
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Spares, Operating Materials, Service 11.3 Spare parts for service and repair Installation and Operating Manual Rotary lobe blower CBC vac Number: 9_9481 32 USE...
1. Contact KAESER SERVICE and request the contamination declaration form. 2. Attach a copy of the Declaration of Contamination to the outside of the packing. Installation and Operating Manual Rotary lobe blower Number: 9_9481 32 USE CBC vac...
Other measures must be taken for the transport of machines by sea or air. Please contact an au‐ thorized KAESER SERVICE for more information. Material Protective plastic sheeting Wooden transport crate Precondition The machine is decommissioned. The machine is dry and cooled down. Installation and Operating Manual Rotary lobe blower CBC vac Number: 9_9481 32 USE...
Moisture can lead to corrosion, particularly on the surfaces of the blower block. The storage tem‐ perature must not fall below -22°F. Should you have any questions concerning the correct storage and recommissioning proce‐ dure, KAESER will be glad to assist you. Installation and Operating Manual Rotary lobe blower Number: 9_9481 32 USE CBC vac...
3. Hand the machine over to an authorized disposal expert. ➤ Components contaminated with oil must be disposed of in accordance with local environ‐ mental protection regulations. Installation and Operating Manual Rotary lobe blower CBC vac Number: 9_9481 32 USE...
If the texts of the tables are not provided in the chosen language, a translation can be found here. Table legend Model Without sound enclosure With sound enclosure Blower block speed Pressure differential Sound pressure level Sound power level Tab. 39 Sound emission - legend Installation and Operating Manual Rotary lobe blower CBC vac Number: 9_9481 32 USE...
Annex 13.4 Drive motor electrical diagram 13.4 Drive motor electrical diagram The connection diagram is a common diagram for the main voltage and frequency. Installation and Operating Manual Rotary lobe blower CBC vac Number: 9_9481 32 USE...
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Annex 13.4 Drive motor electrical diagram Installation and Operating Manual Rotary lobe blower Number: 9_9481 32 USE CBC vac...
Fan star-delta circuit diagram Fig. 41 Fan star-delta circuit diagram 13.5.8.2 AC motor circuit Fig. 42 Fan alternating current circuit diagram Fig. 43 Fan alternating current circuit diagram Installation and Operating Manual Rotary lobe blower Number: 9_9481 32 USE CBC vac...
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