Related Manuals for KAESER KOMPRESSOREN OMEGA 5 P
Summary of Contents for KAESER KOMPRESSOREN OMEGA 5 P
- Page 1 Installation and Operating Manual Blower block OMEGA 5 P No.: 9_6913 27 USE Manufacturer: KAESER KOMPRESSOREN SE 96410 Coburg • PO Box 2143 • GERMANY • Tel. +49-(0)9561-6400 • Fax +49-(0)9561-640130 www.kaeser.com...
- Page 2 /KKW/BOMBP 2.09 en Z1 SBA-OMEGA_5_PLUS 20230316 075020...
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Page 3: Table Of Contents
Direction of flow: Horizontal – Blower block overview ......... 4.2.3 Discharge port location ..................Installation and Operating Conditions Ensuring safety ........................ Determining the installation location ................Installation Safety ..........................Installation and Operating Manual Blower block No.: 9_6913 27 USE OMEGA 5 P... - Page 4 13.1.1 Maximum permissible loads on the drive shaft ........... 13.1.2 Maximum permissible loads on the inlet and discharge ports ......13.1.3 Design information for the drive system ............. 13.2 Dimensional drawing ......................Installation and Operating Manual Blower block OMEGA 5 P No.: 9_6913 27 USE...
- Page 5 Changing the oil ......................... Fig. 10 Transport by crane ........................Fig. 11 Coordinate system for permissible loads ................... Fig. 12 Polar diagram for drive shaft radial force ................... Installation and Operating Manual Blower block No.: 9_6913 27 USE OMEGA 5 P...
- Page 6 List of Illustrations Installation and Operating Manual Blower block OMEGA 5 P No.: 9_6913 27 USE...
- Page 7 Table legend: Maximum permissible loads on the drive shaft ............ Tab. 27 Table legend: Maximum permissible loads on the inlet and discharge ports ......Tab. 28 Table legend: Design information for the drive system .............. Installation and Operating Manual Blower block No.: 9_6913 27 USE OMEGA 5 P...
- Page 8 List of Tables Installation and Operating Manual Blower block OMEGA 5 P No.: 9_6913 27 USE...
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Page 9: Regarding This Document Using This Document
May result in death or severe injury danger CAUTION Warns of a potentially danger‐ May result in moderate physical injury or damage ous situation to equipment Tab. 1 Danger levels and their definition Installation and Operating Manual Blower block No.: 9_6913 27 USE OMEGA 5 P... -
Page 10: Potential Damage Warnings
➤ The protective measures against the damages are shown here. ➤ Carefully read and fully comply with warnings against damages. 1.4.3 Other alert notes and their symbols This symbol indicates particular important information. Installation and Operating Manual Blower block OMEGA 5 P No.: 9_6913 27 USE... - Page 11 The cause is specified in the help text ... ➤ ... as is a solution. This symbol refers to important information or measures concerning environmental protec‐ tion. Further information Further subjects are introduced here. Installation and Operating Manual Blower block No.: 9_6913 27 USE OMEGA 5 P...
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Page 12: Technical Data Nameplate
Interior sealing: Vacuum seal — Interior sealing: Vacuum/gauge pressure sealing — Exterior sealing: Radial shaft sealing ring FKM Exterior sealing: Radial shaft sealing ring PTFE Supplied: ✓ Not available: — Installation and Operating Manual Blower block OMEGA 5 P No.: 9_6913 27 USE... -
Page 13: Weight
— — ential Δp in vacuum oper‐ ation [psi] * * Differential: Discharge pressure to inlet pressure ** Ratio: Block discharge temperature (absolute) to intake pressure (absolute) Installation and Operating Manual Blower block No.: 9_6913 27 USE OMEGA 5 P... -
Page 14: Flow Rate
Tab. 9 Speeds Drive shaft load OMEGA OMEGA OMEGA OMEGA 52 P 53 P — — Maximum radial load [lbf] — — Tab. 10 Drive shaft load Installation and Operating Manual Blower block OMEGA 5 P No.: 9_6913 27 USE... -
Page 15: Flange Connection
Value Permissible ambient temperature [°F] 5 – 140 Permissible inlet temperature [°F] 5 – 104 Relative humidity [%] 0 – 80 Tab. 14 Ambient and inlet conditions Installation and Operating Manual Blower block No.: 9_6913 27 USE OMEGA 5 P... -
Page 16: Temperature
OMEGA OMEGA 52 P 53 P — — Pressure (Option B13) 96–118 88–115 — — Vacuum (Option B14) 100–114 102–115 — — Tab. 16 Noise power level Installation and Operating Manual Blower block OMEGA 5 P No.: 9_6913 27 USE... -
Page 17: Safety And Responsibility Basic Instructions
➤ Do not allow the machine to take in toxic, acidic, flammable or explosive gases or vapors. ➤ Do not operate the blower block in areas in which specific requirements with regard to explo‐ sion protection are in force. Installation and Operating Manual Blower block No.: 9_6913 27 USE OMEGA 5 P... -
Page 18: Operator's Responsibilities
Safely dealing with sources of danger Information concerning the various forms of danger that can arise during the operation of the blow‐ er block are found here. Installation and Operating Manual Blower block OMEGA 5 P No.: 9_6913 27 USE... - Page 19 The non-insulated blower block generates high noise emissions potentially resulting in hearing damage. ➤ Operate the machine only with adequate sound insulation. ➤ Wear hearing protection if necessary. Installation and Operating Manual Blower block No.: 9_6913 27 USE OMEGA 5 P...
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Page 20: Organizational Measures
➤ Wear suitable protective clothing when performing work. Suitable protective clothing (examples): ■ Safety workwear ■ Protective gloves ■ Safety shoes ■ Eye protection ■ Ear protection Installation and Operating Manual Blower block OMEGA 5 P No.: 9_6913 27 USE... - Page 21 During commissioning, operation and maintenance you may be exposed to dangers resulting from, e.g., pressure and temperature. Careless actions can lead to accidents with severe consequences for your health. Installation and Operating Manual Blower block No.: 9_6913 27 USE OMEGA 5 P...
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Page 22: Danger Areas
Danger areas Safety sign The diagram shows the location of safety signs on the blower block. The table lists the various safety signs used and their meanings. Installation and Operating Manual Blower block OMEGA 5 P No.: 9_6913 27 USE... -
Page 23: In Emergency
Unsuitable or unsafe extinguishing agents ■ Strong jet of water 1. Keep calm. 2. Give the alarm. 3. Switch off the power supply disconnecting device, if possible. Installation and Operating Manual Blower block No.: 9_6913 27 USE OMEGA 5 P... -
Page 24: Remove Lubricating Oil From The Skin
Correct maintenance and repair includes the use of genuine KAESER spare parts and operating materials. ➤ Obtain confirmation from KAESER that your specific operating conditions are suitable. Installation and Operating Manual Blower block OMEGA 5 P No.: 9_6913 27 USE... -
Page 25: Design And Function
Position and design of the oil sight glasses are printed on the nameplate of the blower block. Further information An overview of the option codes can be found in chapter 2.2. Installation and Operating Manual Blower block No.: 9_6913 27 USE OMEGA 5 P... -
Page 26: Direction Of Flow: Vertical - Blower Block Overview
Drive shaft (primary rotor) Gear-end oil drain Side gas drainage (closed) Connection for measuring devices Drive-end oil drain 16 x threaded holes for fixing Drive-end oil sight glass Installation and Operating Manual Blower block OMEGA 5 P No.: 9_6913 27 USE... -
Page 27: Discharge Port Location
➤ Before installing the blower block in the machine, check the position of the intake and discharge ports. Fig. 5 Intake and discharge port symbols Intake port (conveying medium inlet) Discharge port (conveying medium outlet) Installation and Operating Manual Blower block No.: 9_6913 27 USE OMEGA 5 P... -
Page 28: Installation And Operating Conditions
➤ Ensure accessibility to the blower block so that all work can be carried out without danger or hindrance. ➤ Do not position the blower block in the warm exhaust air flow from other machines. Installation and Operating Manual Blower block OMEGA 5 P No.: 9_6913 27 USE... -
Page 29: Installation Safety
The oil sight glasses and screw plugs must be installed in accordance with the direction of flow, and the gas drainage port must be opened or closed accordingly. Installation and Operating Manual Blower block No.: 9_6913 27 USE OMEGA 5 P... -
Page 30: Installing The Blower Block
Permissible angle deviation: Direction of flow: vertical (Option B5) Permissible incline on y-axis ± 5° Direction of flow: horizontal (Option B6) Permissible incline on z-axis ± 5° Installation and Operating Manual Blower block OMEGA 5 P No.: 9_6913 27 USE... - Page 31 ➤ Adhere to the maximum permissible temperatures as per 2.12. Thermally induced stresses can be reduced by the use of flexible pipe connections. Installation and Operating Manual Blower block No.: 9_6913 27 USE OMEGA 5 P...
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Page 32: Installing The Drive
Skew of the V-belts due to axial offset 2. Ensure that the blower block drive pulley meets the following quality requirements: ■ Balance quality: Q 6.3 ■ Maximum V-groove concentricity error: 0.004 in. Installation and Operating Manual Blower block OMEGA 5 P No.: 9_6913 27 USE... -
Page 33: Safety Devices To Be Installed By The User
Pressure or vacuum ─ Current draw ■ EMERGENCY STOP push button for immediate shutdown of the machine. ➤ Carefully assess the installation situation and seek advice from KAESER. Installation and Operating Manual Blower block No.: 9_6913 27 USE OMEGA 5 P... -
Page 34: Initial Start-Up Ensuring Safety
12 months ➤ Change the lubricating oil. 36 months ➤ Have the overall technical condition checked by an authorised KAESER service representative. Tab. 19 Recommissioning after storage Installation and Operating Manual Blower block OMEGA 5 P No.: 9_6913 27 USE... -
Page 35: Checking Installation And Operating Conditions
➤ Check the direction of rotation on first start-up of the blower block and stop the drive immedi‐ ately if incorrect. The drive has been stopped because of incorrect direction of rotation? ➤ Take appropriate measures to ensure correct direction of rotation. Installation and Operating Manual Blower block No.: 9_6913 27 USE OMEGA 5 P... -
Page 36: Operation
➤ Ensure the machine can be stopped immediately in an emergency. Installation and Operating Manual Blower block OMEGA 5 P No.: 9_6913 27 USE... -
Page 37: Fault Recognition And Rectification
The blower block is dirty. Clean the blower block regular‐ Lubricating oil overheated. Call an authorized KAESER service representa‐ tive. Blower block overloaded. Call an authorized KAESER service representa‐ tive. Installation and Operating Manual Blower block No.: 9_6913 27 USE OMEGA 5 P... -
Page 38: Tab. 21 Faults And Troubleshooting
Water in the lubricating oil. Condensate build-up due to Change the lubricating oil. prolonged storage and high hu‐ Call an authorized midity. KAESER service representa‐ tive. Tab. 21 Faults and troubleshooting Installation and Operating Manual Blower block OMEGA 5 P No.: 9_6913 27 USE... -
Page 39: 10.1 Maintenance
This enables the frequency of individual maintenance tasks and deviations from our recom‐ mendations to be determined. Further information A prepared log is provided in chapter 10.7. 10.2.2 Regular maintenance tasks The table below lists the required maintenance tasks. Installation and Operating Manual Blower block No.: 9_6913 27 USE OMEGA 5 P... -
Page 40: Regular Service Tasks
The oil level is correct when it is in the center of the oil sight glasses. Danger of burns from hot components! ➤ Wear long-sleeved clothing and protective gloves. Installation and Operating Manual Blower block OMEGA 5 P No.: 9_6913 27 USE... -
Page 41: Replenishing Lubricating Oil
Unsuitable oil can damage the block! ➤ Never mix different types of oil. ➤ Never top up with a different type of oil to that already used in the blower block. Installation and Operating Manual Blower block No.: 9_6913 27 USE OMEGA 5 P... -
Page 42: Changing The Oil
Drain the oil thoroughly from: ■ Gear-end ■ Drive-end Material Lubricating oil Oil receptacle Danger of burns from hot components and oil! ➤ Wear long-sleeved clothing and protective gloves. Installation and Operating Manual Blower block OMEGA 5 P No.: 9_6913 27 USE... -
Page 43: Clean The Blower Block
Clogged blower blocks are indicative of unfavorable ambient conditions. Dirt deposits deteri‐ orate the heat dissipation. This can result in damages due to overheating, resulting in in‐ creased wear and tear. Installation and Operating Manual Blower block No.: 9_6913 27 USE OMEGA 5 P... -
Page 44: Checking Rotors For Contamination
➤ Isolate the drive from the power supply and lockout and tagout. 1. Disconnect the flange connections and look for contamination inside the block. 2. If necessary, have the blower block cleaned by an authorized KAESER service representative. Installation and Operating Manual Blower block OMEGA 5 P No.: 9_6913 27 USE... -
Page 45: Documenting Maintenance And Service Work
Machine equipment number: ➤ Enter any maintenance and service work carried out in the table below. Date Maintenance task carried out Operating hours Signature Tab. 24 Logged maintenance tasks Installation and Operating Manual Blower block No.: 9_6913 27 USE OMEGA 5 P... -
Page 46: 11 Spares, Operating Materials, Service
Every company (user) is responsible for the health and safety of its employees. This extends to personnel who carry out servicing work at the user or service contractor. Installation and Operating Manual Blower block OMEGA 5 P No.: 9_6913 27 USE... - Page 47 1. Contact KAESER SERVICE and request the Declaration of Contamination form. 2. Attach a copy of the Declaration of Contamination to the outside of the packing. Installation and Operating Manual Blower block No.: 9_6913 27 USE OMEGA 5 P...
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Page 48: 12.1 Decommissioning, Storage And Transport
3. Close off the flange connections. 4. Protect the block in a wooden crate against mechanical damages. 12.3 Transportation 12.3.1 Safety The weight determines the required means of transport. Installation and Operating Manual Blower block OMEGA 5 P No.: 9_6913 27 USE... -
Page 49: Transporting The Blower Block With A Crane
(e.g. covers) must be fitted in order to guarantee that body parts cannot reach or be caught/sucked in by the rotary lobes. Installation and Operating Manual Blower block No.: 9_6913 27 USE OMEGA 5 P... -
Page 50: Disposal
3. Hand the blower block over to an authorized disposal expert or return it to KAESER. ➤ Dispose of lubricating oil in accordance with applicable environmental regulations. Installation and Operating Manual Blower block OMEGA 5 P No.: 9_6913 27 USE... -
Page 51: 13 Annex
Direction of flow: horizontal (Option B6) Direction of flow to discharge port Drive shaft The position of the inlet and discharge ports is explained in chapter 4.2.3. Installation and Operating Manual Blower block No.: 9_6913 27 USE OMEGA 5 P... -
Page 52: Maximum Permissible Loads On The Drive Shaft
M_FL.y Maximum permissible torque on the inlet and discharge ports around the y-axis M_FL.z Maximum permissible torque on the inlet and discharge ports around the z-axis Tab. 27 Table legend: Maximum permissible loads on the inlet and discharge ports Installation and Operating Manual Blower block OMEGA 5 P No.: 9_6913 27 USE... -
Page 53: Design Information For The Drive System
J_rot.y Rotational moment of inertia for rotating masses connected to the drive shaft in relation to axis of rotation y m_rot.y Rotating mass around axis of rotation y Tab. 28 Table legend: Design information for the drive system Installation and Operating Manual Blower block No.: 9_6913 27 USE OMEGA 5 P... - Page 54 ± F_DS,y [N] OMEGA 52 P 3500 2600 OMEGA 53 P 3500 2000 ± M_DS,x [Nm] M_DS,y [Nm] ± M_DS,z [Nm] OMEGA 52 P OMEGA 53 P Installation and Operating Manual Blower block OMEGA 5 P No.: 9_6913 27 USE...
- Page 55 Option B6: Förderrichtung horizontal Option B6: Flow direction horizontal ± F_FL,x ± F_FL,y ± F_FL,z ± M_FL,x ± M_FL,y ± M_FL,z [Nm] [Nm] [Nm] OMEGA 52 P OMEGA 53 P Installation and Operating Manual Blower block No.: 9_6913 27 USE OMEGA 5 P...
- Page 56 Permissible loads on the blower block Angaben zur Auslegung des Antriebssystems Information to design the drive system J_rot,y [kg·m²] m_rot,y [kg] OMEGA 52 P 0,149 59,6 OMEGA 53 P 0,220 82,9 Installation and Operating Manual Blower block OMEGA 5 P No.: 9_6913 27 USE...
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Page 57: Dimensional Drawing
Annex 13.2 Dimensional drawing 13.2 Dimensional drawing Installation and Operating Manual Blower block No.: 9_6913 27 USE OMEGA 5 P... - Page 58 Annex 13.2 Dimensional drawing Installation and Operating Manual Blower block OMEGA 5 P No.: 9_6913 27 USE...
- Page 59 Annex 13.2 Dimensional drawing Installation and Operating Manual Blower block No.: 9_6913 27 USE OMEGA 5 P...
- Page 60 Annex 13.2 Dimensional drawing Installation and Operating Manual Blower block OMEGA 5 P No.: 9_6913 27 USE...
- Page 61 Annex 13.2 Dimensional drawing Installation and Operating Manual Blower block No.: 9_6913 27 USE OMEGA 5 P...
- Page 62 Annex 13.2 Dimensional drawing Installation and Operating Manual Blower block OMEGA 5 P No.: 9_6913 27 USE...
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