Related Manuals for KAESER KOMPRESSOREN HBPI pr
Summary of Contents for KAESER KOMPRESSOREN HBPI pr
- Page 1 Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE Manufacturer: KAESER KOMPRESSOREN SE 96410 Coburg • PO Box 2143 • GERMANY • Tel. +49-(0)9561-6400 • Fax +49-(0)9561-640130 www.kaeser.com...
- Page 2 Warning Notice: The information contained in this pdf file is proprietary to Kaeser Compressors, Inc. AND MAY NOT BE ALTERED IN ANY WAY. ALTERATION OF THE INFORMATION CONTAINED HEREIN MAY RESULT IN MISUSE OF EQUIPMENT WHICH COULD RESULT IN SERIOUS INJURY. KAESER COMPRESSORS, INC. ASSUMES NO LIABILITY FOR ANY ALTERED INFORMATION.
-
Page 3: Table Of Contents
Danger areas ........................Safety devices ........................Safety signs ........................In emergency ........................3.9.1 Correct fire fighting ..................... 3.9.2 Remove lubricating oil from the skin..............3.10 Environmental protection ....................Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr... - Page 4 6.10.7 Connecting the filter pressure differential switch ..........6.10.8 Installing the check valve ..................6.10.9 Installing the auxiliary heater ................6.10.10 Connecting the suction line ................. 6.10.11 Sound enclosure ....................Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE...
- Page 5 11.3.1 HB 1300 PI pr ..................... 11.3.2 HB 1600 PI pr ..................... 11.4 KAESER AIR SERVICE ....................11.5 Completing the contamination declaration ............... Decommissioning, Storage and Transport 12.1 Decommissioning ......................Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr...
- Page 6 13.6.7 Filter pressure differential switch wiring diagram ..........118 13.6.8 Auxiliary heater wiring diagram ................118 13.6.9 Sound enclosure fan motor wiring plan .............. 13.7 Project planning data ....................... Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE...
- Page 7 Thermostat wiring diagram ......................118 Fig. 46 Filter pressure differential switch wiring diagram ............... Fig. 47 Three-phase motor connection ....................Fig. 48 Single-phase motor connection ....................123 Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr...
- Page 8 List of Illustrations Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE...
- Page 9 Tab. 43 Consumable parts and operating fluids/materials ..............Tab. 44 Blower block diagram (machine layout) ..................Tab. 45 Diagram legend .......................... Tab. 46 Sound emission - legend ......................Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr...
- Page 10 List of Tables Installation and Operating Manual Rotary lobe blower viii HBPI pr Number: 9_9572 28 USE...
-
Page 11: Regarding This Document Using This Document
May result in death or severe injury CAUTION Warns of a potentially dangerous situa‐ May result in moderate physical injury tion Tab. 1 Danger levels and their definition (personal injury) Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr... -
Page 12: Potential Damage Warnings
➤ The protective measures against the damages are shown here. ➤ Carefully read and fully comply with warnings against damages. 1.4.3 Other alert notes and their symbols This symbol indicates particular important information. Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE... - Page 13 The cause is specified in the help text ... ➤ ... as is a solution. This symbol refers to important information or measures concerning environmental protec‐ tion. Further information Further subjects are introduced here. Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr...
-
Page 14: Technical Data Nameplate
Pressure switch Speed monitor Unloaded start valve (AFE) Temperature gauge switch ✓ Pressure transducer Unloaded start valve with regulating valve (AFR) — Thermostat Installed: ✓ Not available: — Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE... -
Page 15: Weight
HB 1600 PI pr — 75.0 7495 7848 — 100.0 7749 8102 — 125.0 7969 8322 — 150.0 8267 8620 — 175.0 8309 8962 — 200.0 8918 9270 — Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr... -
Page 16: Drive Motor
An adhesive label identifying the used lubricating oil is attached to the blower block and the belt guard. Information on ordering oil is found in chapter 11.2. Lubricating oil charge The block oil chambers are filled with oil at the factory. Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE... -
Page 17: Temperature
For other ambient and intake conditions, please consult KAESER. Further information The wiring diagram for Option H2 in chapter 13.6.8 contains further details of the power supply connection. Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr... -
Page 18: Filter Maintenance Indicator
Do NOT operate package on any unsymmetrical power supply. Also do NOT operate package on power supplies such as a three phase WYE system with center point not solidly grounded or three- phase (open) delta. Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE... -
Page 19: Power Supply Specifications
Technical data for the options available for your machine are given in the following. 2.14.1 Option C5 Oil level monitoring Feature Data Max. voltage [V] Switching current [A] Switching capacity [hp] 0.03 Type of contact Normally closed Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr... -
Page 20: Pressure Switch
6 A (250 V AC); B300, R300 Power consumption [VA] Start override [s] 0 – 1000 Ambient temperature [°F] -4 – +140 Degree of protection - enclosure/terminals IP 50 / IP 20 Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE... -
Page 21: Unloaded Start Valve (Afe)
Temperature gauge switch Feature Data Switching capacity at Inductive load 250 V(AC) [A] Resistive load Single pole micro-switch with changeover contact Switching differential of the scale range [%] <3 Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr... -
Page 22: Pressure Sensor
Enclosure protection IP 54 Tab. 22 Thermostat (Option C19) Further information The electrical diagram for Option C19 in chapter 13.6 contains further details for the power supply connection. Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE... -
Page 23: Filter Pressure Differential Switch
Switching capacity NC contact (1–2) AC 230 V / 2.5 A / cosφ=0.6 AC 230 V / 16 A / cosφ=1 DC 230 V / 0.25 A Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr... -
Page 24: Piped Inlet
Rated voltage [V] Maximum flow rate [cfm] 2060 2060 Rated current ±10% [A] 1.96 0.98 Degree of protection IP 65 IP 65 Tab. 28 Single phase power supply Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE... -
Page 25: Safety And Responsibility Basic Instructions
➤ Do not operate the machine in areas in which specific requirements with regard to explosion protection are in force. ➤ Intake of solid particles >0.004 inch is not permitted. Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr... -
Page 26: User's Responsibilities
Warning instructions are found before a potentially dangerous task. 3.5.1 Safely dealing with sources of danger The following describes the various forms of danger that can occur during machine operation. Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE... - Page 27 Springs under tension or compression store energy. Uncontrolled release of this energy can cause serious injury or death. Safety relief valve and unloaded-start valve are under powerful spring loading. ➤ Do not open or dismantle any valves. Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr...
- Page 28 ➤ Use only genuine KAESER replacement parts on pressure bearing parts. Conversion or modification of the machine Modifications, additions, or conversions of the machine can result in unpredictable dangers. Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE...
-
Page 29: Safe Machine Operation
➤ Only use pressure lines that are suitable and approved for the maximum working pressure and the intended medium. ➤ Do not allow connection pipes to be placed under mechanical stress. Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr... - Page 30 ➤ Use only spare parts approved by KAESER for use in this machine. ➤ Carry out regular inspections: for visible damage, of safety installations, of the EMERGENCY STOP push button, of any components requiring monitoring. Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE...
-
Page 31: Organizational Measures
➤ Do not remove or obliterate labels and notices. ➤ Ensure that labels and notices are clearly legible. Further information More information on safety devices is contained in chapter 4, section 4.4. Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr... -
Page 32: Safety Signs
➤ Switch off and lock out / tag out the power supply disconnecting device and verify the absence of voltage before opening any machine enclosure or guard. Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE... -
Page 33: Tab. 30 Safety Signs
➤ Noise from running machine (without sound enclosure). ➤ Loud noise if any part of the sound enclosure (Option H12) is open while the machine is running. Tab. 30 Safety signs Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr... -
Page 34: In Emergency
Due to the multitude applications for which the machine is suitable the obligation lies with the user to determine its suitability for his specific application. Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE... - Page 35 Correct maintenance and repair includes the use of original spare parts and operating materials. ➤ Obtain confirmation from KAESER that your specific operating conditions are suitable. Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr...
-
Page 36: Design And Function
The air is then expelled from the blower block in a vertical direction into the outlet silencer where the process induces pressure build-up. Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE... -
Page 37: Blower Block
Safety relief valve The safety relief valve (blow-off valve) protects the system from excessive pressure. It is factory set. Fig. 8 Safety relief valve (blow-off valve) Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr... -
Page 38: Safety Devices
The pressure gauge shows the pressure in the blower block discharge port. Fig. 10 Location of the pressure gauge Machine with sound enclosure Machine without sound enclosure Pressure gauge Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE... -
Page 39: Floating Relay Contacts
Switching point adjusting screw Switching differential adjusting screw Screw sealed with a protective coating The switching point can be adjusted by the screw while the machine is running. Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr... -
Page 40: Speed Monitor
Valve cone Nozzle When the machine is shut down the valve cone is open. When the machine is started, air passes through the blow-off aperture to atmosphere. Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE... -
Page 41: Temperature Gauge Switch
If the average block discharge temperature is near to or higher than 293 °F, adjust the switching point upward. The maximum permissible value is 311 °F. 4.9.6 Option C14 Pressure sensor The sensor measures the actual block discharge pressure. Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr... -
Page 42: Thermostat
The switch is triggered by pressure differential. Falling below or rising above the set value causes the current flow to switch on, switch off or changeover according to how the switch is wired. Fig. 17 Filter pressure differential switch Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE... -
Page 43: Check Valve
The check valve prevents a reversal of the normal air flow direction. The valve is closed when the machine is at standstill. The fixing screws are sealed with Omnifit FD 20. Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr... -
Page 44: Auxiliary Heating
The joints at the sound enclosure (Option H12) are sealed with silicone. 4.9.12 Option H11 Piped inlet Air is drawn into the block through the inlet silencer. Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE... -
Page 45: Sound Enclosure
The sound enclosure is not suitable for the following uses: ■ Walking on, standing on, or sitting on. ■ Use as a resting place or storage of any kind of load. Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr... -
Page 46: Installation And Operating Conditions
➤ Please consult an authorized KAESER service representative if you cannot comply with these recommendations. Precondition The floor must be level, firm, and capable of bearing the weight of the machine. No special foundation is necessary. Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE... -
Page 47: Ensuring Adequate Ventilation
➤ Keep the inlet and exhaust apertures free of obstructions so that the cooling air can flow freely through the room. ➤ Ensure clean air in order to support the proper functioning of the machine. Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr... -
Page 48: Outdoor Installation
Air inlet and outlet openings must be provided with weather protection when the machine is instal‐ led outdoors. The joints at the sound enclosure (Option H12) are sealed with silicone. ➤ Consult KAESER for advice on this subject. Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE... -
Page 49: Installation
➤ Do not open any doors or panels while the machine is switched on. Further information Details of authorized personnel are found in chapter 3.4.2. Details of dangers and their avoidance are found in chapter 3.5. Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr... -
Page 50: Reporting Transport Damage
➤ Do not remove or change the adjusting screw and corresponding hex-nut ➤ Contact an authorized KAESER service representative with any questions regarding the align‐ ment of the belt drive. Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE... -
Page 51: Connecting The Machine To The Power Supply
Comply with the following provisions if you operate machines with a frequency converter: ■ Operate the machine only within its performance limits and under the permitted ambient condi‐ tions. Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr... - Page 52 This also applies to other connecting cables, such as the thermistor sensors (PTC) of the drive motor. Further information Consult with an authorized KAESER service representative to determine an appropriate frequency converter. Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE...
-
Page 53: Installing The Inlet Silencer
Valve support including safety relief valves Unloaded start valve (Option C11) T-piece Outlet silencer Compensator 1. Remove the cover from the flange connection of the outlet silencer. Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr... -
Page 54: Creating The Compressed Air Connection
* Manually tighten screws equally, torque at 37 lbf-ft and subsequently retighten with torque ac‐ cording to table. Tab. 32 Torques for customer pipeline 2. Support the weight of the pipework and any other connecting components. Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE... -
Page 55: Safety Devices Installed By The User
➤ A speed monitor sensor is supplied separately when ordered individually. Install in the user's control cabinet and wire up. Further information See chapter 2.14.3 for the sensor settings. The wiring diagram for the speed monitor is found in chapter 13.6.3. Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr... -
Page 56: Connecting The Temperature Gauge Switch
The attachment of the closing mechanism must be at the top. Fig. 27 Installing the check valve ➤ Install the check valve at the compensator according to the specified flow direction. Torque: 74 lb-ft. Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE... -
Page 57: Installing The Auxiliary Heater
Tab. 33 Inlet compressor torques 2. Separately secure the inlet pipelines before the compensator. Further information Dimensional drawings for the pipeline connection is given in chapter 13.2 . Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr... -
Page 58: Sound Enclosure
Further information See the connection diagrams for options in chapter 13.6. 6.10.11.2 Fitting the sound enclosure The connection elements are listed at the end of this chapter. Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE... - Page 59 ➤ From the inside, attach the corner panel with the long side with 4 hex-head screws at the lower side panel. Do not fully tighten the screws. Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr...
- Page 60 = 888873.0 ➤ Push the precut foam insert onto the sleeve of the intake silencer. ➤ Square up all currently fitted parts fitted and tighten the fixing screws. Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE...
- Page 61 Upper side column = 888466.1 Cover cross brace = 888461.1 ➤ Install the door posts , upper side col‐ and cover cross brace with 4 hex-head screws each. Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr...
- Page 62 20 hex-head screws ➤ Place protective caps over the screw heads. ➤ Apply an adhesive sealing strip to one of the cover edges to seal the two covers. Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE...
- Page 63 ➤ Slide the sealing plate over the valve blow-off pipes and secure. Valve panel HB 1300 PI pr = 830009.1 HB 1600 PI pr = 831693.1 ➤ Install the panel Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr...
- Page 64 4 hex-head screws each. ➤ Fit the inlet flow control box to the inlet louver, using 4 hex-head screws ➤ Seal all gaps with silicone. Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE...
-
Page 65: Fig. 30 Connecting Elements
Precondition The power supply is switched off, The device is locked off, A check has been made that no voltage is present. 1. Select sufficient cable length. Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr... - Page 66 Installation 6.10 Options 2. Connect cables to the terminal box without mechanical stress. 3. Connect the protective ground. Further information See electrical diagram in chapter 13.6.9. Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE...
-
Page 67: Initial Start-Up Ensuring Safety
➤ Do not open any doors or panels while the machine is switched on. Further information Details of authorized personnel are found in chapter 3.4.2. Details of dangers and their avoidance are found in chapter 3.5. Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr... -
Page 68: Instructions To Be Observed Before Commissioning
(Level in the center of the sight glass) ➤ Suitable non-return valve installed professionally? ➤ Has the connection to the compressed air network been made with a flexible hose or compensator? Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE... -
Page 69: Re-Greasing The Motor Bearings
Instructions regarding "Right" and "Left" operation are provided in the cover of the terminal box. ➤ Three-phase fan: If the direction of rotation is incorrect, interchange the phases L1 and L2. Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr... -
Page 70: Operation
The machine is not equipped with an emergency stop device. Such a device must be provided by the user unless it is part of an ordered option. ➤ Ensure the machine can be stopped immediately in an emergency. Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE... -
Page 71: Checking The Ventilator Fan Function (Sound Enclosure)
➤ Check that air is actually being blown out of the enclosure cooling air outlet, e.g. by holding a sheet of paper in front of the outlet. Further information KAESER SERVICE will advise on suitable measures. Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr... -
Page 72: Fault Recognition And Rectification
Reduced air inlet flow. Rotor clearance too large be‐ Call an authorized KAESER cause of wear. service representative. Intake resistance too high. Clean the inlet filter. Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE... -
Page 73: Options
Drive motor overloaded. Check operating conditions. Leakage due to incorrect instal‐ Contact an authorized KAESER lation of pressure-bearing com‐ service representative. ponents. Tab. 38 Faults and remedies (option H12) Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr... -
Page 74: Faulty Pressure Sensor
Electronic defect from power Call an authorized KAESER responding to pressure supply voltage surge or exter‐ service representative. changes. nal voltage. Tab. 39 Faults and remedies (Option C14) Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE... -
Page 75: 10.1 Maintenance
➤ Do not open any doors or panels while the machine is switched on. Further information Details of authorized personnel are found in chapter 3.4.2. Details of dangers and their avoidance are found in chapter 3.5. Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr... -
Page 76: Maintenance Schedule
Check all electrical connections and tighten if necessary. – h = operating hours * Not applicable in the case of initial commissioning by an authorized KAESER service represen‐ tative. Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE... -
Page 77: Regular Service Tasks
Up to 36000 h, (Option G1) Maintain the check valve. At least every 8 years Replace the compensators. h = operating hours Tab. 41 Regular service tasks Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr... -
Page 78: Sound Enclosure
➤ Switch off and lock out the power supply disconnecting device and verify the absence of voltage. Fig. 32 Drive belt maintenance Locking nut Adjusting nut Marker pin (shown as: belt tensioning required) Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE... -
Page 79: Checking The Oil Level
The true oil level can be seen in the oil sight glass only when the machine is stopped. The gear-end and drive-end oil chambers are not connected. Danger of burns from hot components! ➤ Wear long-sleeved clothing and protective gloves. Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr... -
Page 80: Replenishing Lubricating Oil
Unsuitable oil can damage the block! ➤ Never mix different types of oil. ➤ Never top off with a different type of oil to that already used in the block. Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE... -
Page 81: Changing The Oil
The device is locked off, A check has been made that no voltage is present. Danger of burns from hot components and oil! ➤ Wear long-sleeved clothing and protective gloves. Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr... -
Page 82: Air Filter Maintenance
The use of an unsuitable air filter can permit dirt to enter the pressure system and cause damage to the machine. ➤ Use a suitable air filter. Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE... -
Page 83: Filter Maintenance Indicator
➤ Change the air filter if the pressure differential switch activates. Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr... -
Page 84: Changing The Air Filter
Clogged machines are indicative of unfavorable ambient conditions. Such ambient condi‐ tions clog the cooling air ducts in the machine's interior and the motors resulting in increased wear and tear. Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE... -
Page 85: Motor Maintenance
➤ Re-grease the bearings only with the motor running. 4. The motor bearings must be replaced during the course of regular service calls by an author‐ ized KAESER service representative. Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr... -
Page 86: Sound Enclosure Fan Motor
The valve opens as soon as maximum working pressure is exceeded. ➤ Never operate the machine without a correctly functioning safety relief valve! Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE... -
Page 87: Checking Rotors For Contamination
➤ Switch off and lock out the power supply disconnecting device, and verify the absence of voltage. 1. Disconnect the flange connections and look for contamination inside the block. 2. If necessary, have the blower block cleaned by authorized KAESER SERVICE representative. Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr... -
Page 88: Documenting Maintenance And Service Work
Machine equipment number: ➤ Enter any maintenance and service work carried out in the table below. Date Maintenance task carried out Operating hours Signature Tab. 42 Logged maintenance tasks Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE... -
Page 89: 11 Spares, Operating Materials, Service
➤ Make sure that any inspection, service (preventive maintenance) or repair tasks not de‐ scribed in this manual are carried out by an authorized KAESER service representative. 11.3.1 HB 1300 PI pr Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr... - Page 90 Spares, Operating Materials, Service 11.3 Spare parts for service and repair Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE...
- Page 91 Spares, Operating Materials, Service 11.3 Spare parts for service and repair Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr...
-
Page 92: Hb 1600 Pi Pr
Spares, Operating Materials, Service 11.3 Spare parts for service and repair 11.3.2 HB 1600 PI pr Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE... - Page 93 Spares, Operating Materials, Service 11.3 Spare parts for service and repair Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr...
- Page 94 Spares, Operating Materials, Service 11.3 Spare parts for service and repair Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE...
-
Page 95: Kaeser Air Service
1. Contact KAESER SERVICE and request the contamination declaration form. 2. Attach a copy of the Declaration of Contamination to the outside of the packing. Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr... -
Page 96: 12 Decommissioning, Storage And Transport
The machine is decommissioned. The machine is dry and cooled down. 1. Wrap the machine fully in plastic sheeting. 2. Protect the machine in a wooden crate against mechanical damages. Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE... -
Page 97: Transport
Moisture can lead to corrosion, particularly on the surfaces of the blower block. The storage tem‐ perature must not fall below −22 °F. Advice can be obtained from KAESER on storage and recommissioning. Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr... -
Page 98: Disposal
3. Hand the machine over to an authorized disposal expert. ➤ Components contaminated with oil must be disposed of in accordance with local environ‐ mental protection regulations. Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE... -
Page 99: 13 Annex
Annex 13.1 Pipeline and instrument flow diagram (P+I diagram) 13 Annex 13.1 Pipeline and instrument flow diagram (P+I diagram) Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr... - Page 100 Annex 13.1 Pipeline and instrument flow diagram (P+I diagram) Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE...
- Page 101 Annex 13.1 Pipeline and instrument flow diagram (P+I diagram) Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr...
-
Page 102: Dimensional Drawing
Annex 13.2 Dimensional drawing 13.2 Dimensional drawing Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE... - Page 103 Annex 13.2 Dimensional drawing Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr...
- Page 104 Annex 13.2 Dimensional drawing Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE...
- Page 105 Annex 13.2 Dimensional drawing Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr...
-
Page 106: Design Diagrams
Intake condition: Air at 14.7 psia and 68 °F Δp [psia] Blower speed [rpm] Blower shaft power [hp] Delivery volume [cfm] (relative to the intake condition) Temperature rise [F] Tab. 45 Diagram legend Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE... - Page 107 12 PSI 10 PSI 8 PSI 6 PSI 4 PSI 1000 1200 1400 1600 1800 2000 2200 2400 2600 (B) BLOWER SPEED [RPM] Diagramm O83P-USA_2018 Stand: 05.2018 Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr...
- Page 108 ∆p 12 PSI 10 PSI 8 PSI 6 PSI 4 PSI 1000 1200 1400 1600 1800 2000 2200 2400 (B) BLOWER SPEED [RPM] Diagramm O84P-USA_2018 Stand: 05.2018 Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE...
-
Page 109: Sound Emission
If the texts of the tables are not provided in the chosen language, a translation can be found here. Table legend Model Without sound enclosure With sound enclosure Blower block speed Pressure differential Sound pressure level Sound power level Tab. 46 Sound emission - legend Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr... - Page 110 1000 1750 1750 1750 1750 1750 1750 1750 1750 1750 1000 1880 1880 1880 1880 1880 1880 1880 1880 1880 1000 1980 1980 1980 1980 1980 1980 Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE...
- Page 111 2360 2360 2360 2360 2360 2360 2360 1000 2475 2475 2475 2475 2475 2475 2475 2475 2475 1000 2645 2645 2645 2645 2645 2645 2645 2645 2645 Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr...
- Page 112 1750 1750 1880 1880 1880 1880 1880 1880 1880 1980 1980 1980 1980 1980 1980 1980 2100 2100 2100 2100 2100 2100 2100 2220 2220 2220 2220 Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE...
- Page 113 ± 3 dB(A) ± 3 dB(A) ± 3 dB(A) ± 3 dB(A) 2220 2220 2220 2360 2360 2360 2360 2360 2360 2475 2475 2475 2475 2475 2475 Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr...
-
Page 114: Drive Motor Electrical Diagram
Annex 13.5 Drive motor electrical diagram 13.5 Drive motor electrical diagram The connection diagram is a common diagram for the main voltage and frequency. Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE... - Page 115 Annex 13.5 Drive motor electrical diagram Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr...
- Page 116 Annex 13.5 Drive motor electrical diagram Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE...
- Page 117 Annex 13.5 Drive motor electrical diagram Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr...
- Page 118 Annex 13.5 Drive motor electrical diagram Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE...
- Page 119 Annex 13.5 Drive motor electrical diagram Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr...
- Page 120 Annex 13.5 Drive motor electrical diagram Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE...
- Page 121 Annex 13.5 Drive motor electrical diagram Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr...
- Page 122 Annex 13.5 Drive motor electrical diagram Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE...
- Page 123 Annex 13.5 Drive motor electrical diagram Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr...
-
Page 124: Electrical Diagrams For Options
Electrical diagrams for options Electrical diagrams for the options available for your machine are given in the following. 13.6.1 Option C5 Oil level monitoring – wiring diagram Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE... - Page 125 Annex 13.6 Electrical diagrams for options Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr...
- Page 126 Annex 13.6 Electrical diagrams for options Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE...
-
Page 127: Pressure Switch Wiring Diagram
Option C13 Temperature gauge switch wiring diagram Fig. 43 Temperature gauge switch wiring diagram 13.6.5 Option C14 Pressure sensor connections Fig. 44 Pressure sensor connections Power supply Evaluation/display Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr... -
Page 128: Thermostat Wiring Diagram
Thermostat wiring diagram 13.6.7 Option F5 Filter pressure differential switch wiring diagram Fig. 46 Filter pressure differential switch wiring diagram 13.6.8 Option H2 Auxiliary heater wiring diagram Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE... - Page 129 Annex 13.6 Electrical diagrams for options Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr...
- Page 130 Annex 13.6 Electrical diagrams for options Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE...
- Page 131 Annex 13.6 Electrical diagrams for options Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr...
- Page 132 Annex 13.6 Electrical diagrams for options Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE...
-
Page 133: Sound Enclosure Fan Motor Wiring Plan
Sound enclosure fan motor wiring plan 13.6.9.1 Manufacturer SODECA Three-phase motor connection Fig. 47 Three-phase motor connection Single-phase motor connection Fig. 48 Single-phase motor connection 13.7 Project planning data Installation and Operating Manual Rotary lobe blower Number: 9_9572 28 USE HBPI pr... - Page 134 Annex 13.7 Project planning data Installation and Operating Manual Rotary lobe blower HBPI pr Number: 9_9572 28 USE...