KAESER KOMPRESSOREN CBC vac Manuals

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KAESER KOMPRESSOREN CBC vac Installation And Operating Manual (112 pages)

Rotary lobe blower

Brand: KAESER KOMPRESSOREN | Category: Blower | Size: 3 MB

Table of Contents
3
Regarding this Document Using this Document
11
Further Documents
11
Copyright
11
Symbols and Labels
11
Warnings
11
Tab. 1 Danger Levels and Their Definition (Personal Injury)
11
Potential Damage Warnings
12
Other Alert Notes and Their Symbols
12
Tab. 2 Danger Levels and Their Definition (Damage to Property)
12
Technical Data Nameplate
14
Option Codes
14
Tab. 3 Nameplate
14
Weight
15
Tab. 4 Option Codes
15
Tab. 5 Weight Without Sound Enclosure
15
Recommended Oil
16
Lubricating Oil Charge
16
Permitted Pressure Drop
16
Tab. 6 Weight with Sound Enclosure
16
Tab. 7 Recommended Oil
16
Tab. 8 Lubricating Oil Charge
16
Temperature
17
Ambient and Inlet Conditions
17
Tab. 9 Temperature
17
Tab. 10 Ambient and Inlet Conditions
17
Pressure Display
18
Sound Pressure Level
18
Power Supply
18
Tab. 11 Installation Altitude
18
Tab. 12 Pressure Display
18
Power Supply Specifications
19
Options
19
Fig. 1 Three-Phase Star (Wye); 4 Wire; Center Point Solidly Grounded
19
Fig. 2 Three-Phase Star (Wye); 3 Wire; Center Point Solidly Grounded
19
Pressure Switch
20
Speed Monitor
20
Tab. 13 Pressure Switch (Option C9)
20
Tab. 14 Speed Monitoring Sensor (Option C10)
20
Tab. 15 Speed Monitoring Device (Option C10)
20
Temperature Gauge Switch
21
Pressure Sensor
21
Tab. 16 Setting of the Speed Monitor Evaluation Device (Option C10)
21
Tab. 17 Temperature Gauge Switch (Option C13)
21
Thermostat
22
Filter Pressure Differential Switch
22
Tab. 18 Pressure Sensor (Option C14)
22
Tab. 19 Thermostat (Option C19)
22
Check Valve
23
Auxiliary Heating
23
Outdoor Installation
23
Tab. 20 Filter Pressure Differential Switch (Option F5)
23
Tab. 21 Check Valve (Option G1)
23
Tab. 22 Auxiliary Heating (Option H2)
23
Tab. 23 Thermostat, Auxiliary Heating (Option H2)
23
Piped Inlet
24
Fan (Sound Enclosure)
24
Tab. 24 Fan Motor 3~/60Hz (Option H12)
24
Exhaust Silencer (Pipeline)
25
Exhaust Silencer (Diffusion to Ambient)
25
Tab. 25 Fan Motor 1~/60Hz (Option H12)
25
Safety and Responsibility Basic Instructions
26
Specified Use
26
Improper Use
26
User's Responsibilities
27
Observe Statutory and Universally Accepted Regulations
27
Qualified Personnel
27
Dangers
27
Safely Dealing with Sources of Danger
27
Safe Machine Operation
29
Organizational Measures
31
Danger Areas
32
Safety Devices
32
Safety Signs
32
Fig. 3 Location of the Safety Signs on the Machine
32
Tab. 26 Danger Areas
32
Fig. 4 Safety Sign Location, Electronically Actuated Options
33
Fig. 5 Safety Sign Position, Standstill Heater, Option H2
33
Fig. 6 Safety Sign Location, Weather Protection, Option H3
33
Fig. 7 Safety Sign Location, Exhaust Silencer, Option
33
In Emergency
35
Correct Fire Fighting
35
Remove Lubricating Oil from the Skin
35
Environmental Protection
35
Tab. 27 Safety Signs
35
Warranty
36
Design and Function
37
Machine
37
Fig. 8 Machine
37
Blower Block
38
Safety Relief Valve
38
Safety Devices
38
Fig. 9 Blower Block
38
Fig. 10 Safety Relief Valve
38
Compensator
39
Pressure Gauge
39
Floating Relay Contacts
39
Fig. 11 Compensator
39
Fig. 12 Location of the Pressure Gauge
39
Options
40
Pressure Switch
40
Speed Monitor
40
Temperature Gauge Switch
40
Fig. 13 Pressure Switch
40
Pressure Sensor
41
Thermostat
41
Fig. 14 Location of the Temperature Gauge
41
Fig. 15 Pressure Sensor
41
Filter Pressure Differential Switch
42
Fig. 16 Thermostat
42
Fig. 17 Filter Pressure Differential Switch
42
Fig. 18 Pressure Connection to the Filter Pressure Differential Switch
42
Check Valve
43
Auxiliary Heating
43
Fig. 19 Filter Pressure Differential Switch Function
43
Fig. 20 Auxiliary Heating
43
Outdoor Installation
44
Piped Inlet
44
Sound Enclosure
44
Fig. 21 Sound Enclosure Overview
44
Exhaust Silencer (Pipeline)
45
Exhaust Silencer (Diffusion to Surroundings)
45
Fig. 22 Exhaust Silencer (Pipeline)
45
Fig. 23 Exhaust Silencer (Diffusion to Surroundings)
46
Installation and Operating Conditions
47
Ensuring Safety
47
Installation Conditions
47
Determining Installation Location and Clearances
47
Ensuring Adequate Ventilation
48
Fig. 24 Recommended Positioning of the Machine, Minimum Dimensions [In.]
48
Tab. 28 Recommended Installation, Minimum Dimensions
48
Outdoor Installation
49
Installation
50
Ensuring Safety
50
Reporting Transport Damage
51
Anchoring the Machine
51
Do Not Remove or Change the Adjusting Screw of the Pivoted Motor Base
51
Fig. 25 Pivoted Motor Base
51
Connecting the Machine to the Power Supply
52
For Frequency Control
52
Outdoor Installation
54
Connecting to the Vacuum Network
54
Safety Devices Installed by the User
54
Tab. 29 Compensator Torques
54
Options
55
Connecting the Pressure Switch
55
Connecting the Speed Monitor
55
Connecting the Temperature Gauge Switch
55
Connecting the Pressure Sensor
55
Connecting the Thermostat
55
Connecting the Filter Pressure Differential Switch
55
Connecting the Auxiliary Heater
56
Sound Enclosure
56
Sound Enclosure: Remove Transport Securing Devices
57
Fig. 26 Removing the Transport Securing Devices
57
Initial Start-Up Ensuring Safety
58
Instructions to be Observed before Commissioning
59
Checking Installation and Operating Conditions
59
Tab. 30 Recommissioning after Storage/Standstill
59
Checking the Direction of Rotation for the Drive Motor
60
Fan (Sound Enclosure)
60
Tab. 31 Installation Conditions Checklist
60
Operation
62
Switching the Machine on and off
62
Switching on
62
Switching off
62
Switching off in an Emergency
62
Checking the Ventilator Fan Function (Sound Enclosure)
63
Fault Recognition and Rectification
64
Basic Instructions
64
Faults
64
Options
65
Sound Enclosure Faults
65
Tab. 32 Faults and Remedies
65
Tab. 33 Faults and Remedies (Option H12)
65
Faulty Pressure Sensor
66
Tab. 34 Faults and Remedies (Option C14)
66
10.1 Maintenance
67
Ensuring Safety
67
Maintenance Schedule
68
Logging Maintenance Work
68
Regular Maintenance Tasks
68
Regular Service Tasks
69
Sound Enclosure
69
Fig. 27 Sound Enclosure
69
Tab. 35 Regular Maintenance Tasks
69
Tab. 36 Regular Service Tasks
69
Drive Belt Maintenance
70
Fig. 28 Drive Belt Maintenance
70
Checking the Oil Level
71
Replenishing Lubricating Oil
71
Fig. 29 Checking the Oil Level
71
Changing the Oil
72
Fig. 30 Replenishing Lubricating Oil
72
Fig. 31 Changing the Oil
73
Air Filter Maintenance
74
Filter Pressure Differential Switch
74
Fig. 32 Changing the Air Filter
74
Machine Cleaning
75
Motor Maintenance
75
Permanently Lubricated Drive Motor Bearings
75
Fan Motor (Sound Enclosure)
76
Testing the Safety Relief Valve
76
Documenting Maintenance and Service Work
77
Tab. 37 Logged Maintenance Tasks
77
11 Spares, Operating Materials, Service
78
Note the Nameplate
78
Ordering Consumable Parts and Operating Fluids/Materials
78
Spare Parts for Service and Repair
78
Tab. 38 Consumable Parts and Operating Fluids/Materials
78
Kaeser Air Service
81
Completing the Contamination Declaration
81
12.1 Decommissioning, Storage and Transport
82
Decommissioning
82
Packing
82
Transport
83
Safety
83
Transport Machine with a Pallet Truck or Forklift Truck
83
Storage
83
Fig. 33 Transport
83
Disposal
84
13 Annex
85
Pipeline and Instrument Flow Diagram (P+I Diagram)
85
Dimensional Drawing
88
Sound Emission
92
Tab. 39 Sound Emission - Legend
92
Drive Motor Electrical Diagram
96
Electrical Diagrams for Options
106
Pressure Switch Wiring Diagram
106
Speed Monitor Wiring Diagram
106
Temperature Gauge Switch Wiring Diagram
106
Fig. 34 Pressure Switch Wiring Diagram
106
Fig. 35 Speed Monitor Wiring Diagram
106
Fig. 36 Temperature Gauge Switch Wiring Diagram
106
Pressure Sensor Connections
107
Thermostat Wiring Diagram
107
Fig. 37 Pressure Sensor Connections
107
Fig. 38 Thermostat Wiring Diagram
107
Filter Pressure Differential Switch Wiring Diagram
108
Auxiliary Heater Wiring Diagram
108
Fig. 39 Filter Pressure Differential Switch Wiring Diagram
108
Fan Motor Wiring Diagram (Sound Enclosure)
111
Fig. 40 Fan Star-Delta Circuit Diagram
111
Fig. 41 Fan Star-Delta Circuit Diagram
111
Fig. 42 Fan Alternating Current Circuit Diagram
111
Fig. 43 Fan Alternating Current Circuit Diagram
111
Project Planning Data
112

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