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Summary of Contents for Clayton Power Li-G4 Series
- Page 1 Manual and safety instructions | English Revision 1.06 The Li-G4 range...
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Page 3: Safety Instructions - Un3480
– UN3480 AFETY INSTRUCTIONS The Li-G4 is classified as Class 9 dangerous goods according to UN3480, a power source with high energy density and hazardous materials in a sealed metal cabinet. Installation must follow national safety regulations in accordance with the requirements for enclosure, installation, creepage, clearance, marking and segregation requirements for the end-use application. -
Page 4: Table Of Contents
ONTENT SAFETY INSTRUCTIONS – UN3480 CONTENT GETTING STARTED 1.1 P RODUCT ONTENTS 1.2 P RODUCT ETAILS PRODUCT USAGE 2.1 I NTERFACE 2.2 S – S YSTEM CONFIGURATION TANDALONE HARGE FROM ALTERNATOR 2.3 S – C LPS II YSTEM CONFIGURATION APACITY EXTENSION FOR 2.4 S –... -
Page 5: Getting Started
1. G ETTING TARTED 1.1 Product Box Contents 1x Li-G4 battery 2x M8 bolts 2x M12 connectors 1x M4 bolt 1.2 Product Details FRONT VIEW REAR VIEW DESCRIPTION Terminal ( + ) Type plate Terminal ( - ) Pressure valve Power button SOC indication Wake-up (M4 terminal) -
Page 6: Product Usage
2. P RODUCT SAGE Li-G4 is a module-based lithium iron phosphate battery (LiFePO4/LFP) which is a safe and reliable chemistry for energy storage. The product is available in 2 variants with capacities of 100Ah and 280Ah to satisfy demanding applications. The nominal voltage of a Li-G4 module is 12.8V. The Li-G4 series has an integrated battery management system to protect the cells from deep discharge, overcharge and overheating. -
Page 7: System Configuration - S
To control the charging process, a Clayton Power DC-DC converter (PN: CD1804) is used. This converter prevents the system from draining the accumulator and only charges it when the voltage is within specified limits and a wake-up signal (Pin 2 –... -
Page 8: System Configuration - C
2.3 System configuration – Capacity extension for LPS II Li-G4 can be used to extend the capacity of LPS II series. Use Clayton Power DC-DC converter between the batteries and the LPS. Connect according to image: Data Front (60A) Wake-up... - Page 9 The communication / signal harness for both configurations is the same and is premade (PN: AL2401) and is constructed according to following table: DESCRIPTION Data LPS Data DCDC DATA Li-G4 Wake-up Data LPS Front (Pin #) (Pin #) (Pin #) Li-G4 Back (Pin #) Charge...
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Page 10: System Configuration - B
2.4 System configuration – Battery w. Combi The Li-G4 can be used with a G3 Combi for 230VAC applications. Using a Clayton Power DC/DC converter (PN: CD1803) between the Li-G4 and the vehicle battery allows charging during driving. The battery can be charged using the Combi (Blue Neutrik) or from an accumulator. -
Page 11: Troubleshooting
3. T ROUBLESHOOTING 3.1 Error List The battery uses its LEDs for error indication. An error list shows the cause of failure and how to solve the error. If the solutions provided below are unable to resolve the error or if the error code is not listed, contact your retailer. -
Page 12: Specifications
4. S PECIFICATIONS PARAMETER Li-G4 2S (100Ah) Li-G4 2S (280Ah) Model no. CB2301 CB2303 Type Rechargeable Lion battery system Chemistry LiFePO4 Number of cells Capacity 100 Ah (1,280 Wh) 280 Ah (3,584 Wh) Available capacity 80 Ah (1,024 Wh) 235 Ah (3,008 Wh) Nominal voltage 12.8 VDC Operation voltage... -
Page 13: Safety And Fuses
6. S AFETY AND USES These measures ensure the safe and secure operation of the electrical system: • Correct orientation - Do not place the battery upside down. • Incorrect cable size or bad cable connection can cause thermal issues or short circuits. •... -
Page 14: Certifications And Compliance
7. C ERTIFICATIONS AND OMPLIANCE Low Voltage Directive 2014/35/EU RoHS Directive 2011/65/EU EN62368-1, EN62133 EN 63000 EMC 2014/30/EU E-Marking UN-ECE Regulation 10, E5 10R – 06 EN61000-6-2, EN61000-6-3 0488 8. B ATTERY MAINTENANCE To ensure optimal battery performance, fully recharge the battery every month (100%). If the battery has not been fully charged for a long period, maintenance charge can be prolonged to several days. -
Page 15: Warranty
• Obtain an authorisation number from the Clayton Power dealer before shipping the device. Carefully pack the device and ship it (freight paid) to the Clayton Power dealer. Note that the device contains lithium batteries and must be shipped as... - Page 16 Sales: sales@claytonpower.com Service: service@claytonpower.com Phone: +45 4698 5760...
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