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Duratuf GUARDIAN GG77 Assembly Instructions Manual

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ASSEMBLY INSTRUCTIONS
GG77
BASE SIZE: 2.190m x 2.020m

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Summary of Contents for Duratuf GUARDIAN GG77

  • Page 1 ASSEMBLY INSTRUCTIONS GG77 BASE SIZE: 2.190m x 2.020m...
  • Page 2 Giving you visual guidance through sections that seem tricky on pa- per, and helping you achieve a flawless end result. To view the video visit www.duratuf.co.nz/guardian-assembly Note: Assembly video features a GL57. But can be used for reference for any other Guardian model.

  • Page 3: Before You Start

    HEX DRIVE SKILL SAW (timber floor only) WARRANTY REQUIREMENTS: The following maintenance process needs to be adhered to, to qualify for the steel warranty of your Duratuf Guardian shed. • Wash all surfaces annually using a hose and soft nylon brush.
  • Page 4 GG77 PARTS LIST CLADDING + FLASHING + HARDWARE PACK 1 DESCRIPTION DIAGRAM CHECKED Front & Back Wall - 1.890m Front & Back Wall 1 Pan Wide - 1.890m Side Wall Angle- 1.920m Side Wall Angle- 1.980m Roof - 2.200m Roof 1 Pan - 2.200 Door Sheet Narrow - 1.850m Door Sides - 1.850m Door Jamb - 1.890m...
  • Page 5 GG77 PARTS LIST PACK 2 TIMBER DESCRIPTION DIAGRAM CHECKED Front/Back Bottom Plates - H4 (Green) 2.190 m Front & Back Top Plate - H1 (Red) 2.190 m Side Wall Bottom Plates - H4 (Green) 2.020 m Side Wall Top Plates - H1 (Red) 2.020 m Ridge Beam - 90 x 45 2.190m...

  • Page 6: Parts Location

    PARTS LOCATION Ridge Flashing Roof Sheets 4 Sheets + 1 x 1Pan Sheet Barge Flashing Spouting Ridge Beam Back Wall Sheets 4 Sheets + 1 x 1Pan Sheet Jack Stud Top Plate Side Top Plate Back Top Plate Front Front Wall Sheets Door Brace Hinge Door Sheets...
  • Page 7 FOUNDATION No doubt by now you will have decided what sort of base you are putting down. Please read the section that applies to your situation. If you choose to pour a concrete base you will need to decide whether you wish to raise the base plate of your shed. This allows the cladding to protrude below the surface of the concrete and ensures a water tight pad.
  • Page 8 ASSEMBLE DOOR SELECT: 2 x 1.850 m Door Sheets (Narrow) 2 x 0.945 m Door Top/Bottom Flashings 2 x 1.850 m Door Side Flashings 3 x Hinges 1 x Padbolt Support Flashing 2 x 1.160 m Door Brace Flashings 59 x Rivets fig.3 STEP 1: NARROW PANS...
  • Page 9 ASSEMBLE SIDE PANELS SELECT: IMPORTANT—IF YOU CHOOSE TO RAISE YOUR TIMBER BASE PLATE –READ THE FOLLOWING; 4 x 1.920 m Gable Wall Sheets (Angled) 4 x 1.980 m Gable Wall Sheets (Angled) For sheds with Raised Base Plate option only (see page 6), deduct 2 x 2.020 m Top Plates (Red) 30mm from measurement shown between Top and Bottom Plates on 2 x 2.020 m Bottom Plates (Green)
  • Page 10 ASSEMBLE BACK PANEL IMPORTANT—IF YOU CHOOSE TO RAISE YOUR TIMBER SELECT: BASE PLATE –READ THE FOLLOWING; 4 x 1.890 m Wall Sheets For sheds with Raised Base Plate option only (see page 6), deduct 1 x 1.890 m 1Pan Wall Sheet 30mm from measurement shown between Top and Bottom Plates on 1 x 2.190 m Top Plate (Red) all wall panels, so cladding protrudes 20mm below bottom plate...
  • Page 11 ASSEMBLE FRONT PANEL IMPORTANT—IF YOU CHOOSE TO RAISE YOUR TIMBER SELECT: BASE PLATE –READ THE FOLLOWING; 2 x 1.890 Wall Sheets For sheds with Raised Base Plate option only (see page 6), deduct 1 x 1.890 1Pan Wall Sheet 30mm from measurement shown between Top and Bottom Plates on 1 x 2.190 Top Plate (Red) all wall panels, so cladding protrudes 20mm below bottom plate 1 x 2.190 Bottom Plate (Green)

  • Page 12: Wall Panel Assembly

    WALL PANEL ASSEMBLY SELECT: 4 x Pre-made Wall Panels SIDE 16 x 40mm Screws OVERLAPS BACK 16 x Rivets TOP PLATE STEP 1: BACK WALL • Stand the Back Panel and the Side Panel BOTTOM PLATE up using someone to support the panels while they are screwed together.

  • Page 13: Roof Assembly

    ROOF ASSEMBLY SELECT: IMPORTANT—FOR SHEDS WITH OPTIONAL CLEAR ROOF PANEL 4 x 2.200 m Roof Sheets Assemble as below, making sure that the Clear Roof Sheets 1 x 2.200 m 1Pan Roof Sheet overlap the standard roof sheets on both sides. 2 x 2.225 m Spouting 4 x 1.102 m Barges The Clear Roof Panel must be secured to the Top Plate and the...
  • Page 14 ROOF ASSEMBLY CONT... IMPORTANT Use 50mm Clouts only on ribs covered by flashings, shown in fig.2. Predrill holes using a 3.5mm drill bit. Use Roofing Screws on all other ribs and pans. STEP 3: Ensuring screws are not overtightened as this can •...
  • Page 15 Secure your shed using Treated Timber Pegs or a Bolt Down Kit TIMBER PEGS—WOODEN FLOOR • The optional Duratuf Timber Peg Down Kit includes six H5 treated timber pegs that can be hammered into the ground and then attached to the Base Plate with stainless steel screws.

  • Page 16: Year Warranty

    20 YEAR WARRANTY Riverlea Group Ltd warrant that the cladding used in the manufacture of the Guardian shed will not rust within 20 years from the date of purchase. Any liability for product failure that may arise will be limited to repair or replacement of the defective product and will only apply for the benefit of the original purchaser.

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