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Summary of Contents for STF-Filtros FMA-9000
- Page 1 FMA – 9000 OMICRON WATER TECHNOLOGIES models 5300, 8000, 10600, 13200, 16500, 21300 (V) INSTALLATION, OPERATION AND 526 West 26 Street MAINTENANCE MANUAL New York NY 10001 212 366 6700 844 204 5400 www.omicronwater.com Ref: 9000/CPF01/400/VE230 Ref: 9000/CPF02/400/VE230...
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Page 2: Table Of Contents
CONTENTS 1. – INTRODUCTION........................5 2. – WARRANTY ......................... 7 3. – SAFETY ........................8 4. – FMA-9000 FILTER DESCRIPTION ................10 5. – FMA-9000 OPERATION ....................12 6. – TECHNICAL FEATURES ..................... 13 7. – NAMEPLATE ......................17 8. – INSTALLATION GUIDE ....................18 9. - Page 3 FMA 9000 – Installation, Operation and Maintenance Manual IMPORTANT PLEASE READ CAREFULLY AND FOLLOW THESE DEVICE MANUAL INSTRUCTIONS. THE MANUFACTURER IS NOT RESPONSIBLE FOR DAMAGES OR NEGLIGENCE OCCURRING AS A RESULT OF NOT READING THE MANUAL. This device has been manufactured in such a way that its performance does not bring about any risks for its designed usage, provided that: Installation, management and maintenance must be carried out according to these manual instructions.
- Page 4 FMA 9000 – Installation, Operation and Maintenance Manual CAUTION! ELECTRICAL DISCHARGE RISK. OPERATIONS INDICATED WITH THIS SYMBOL MUST BE PERFORMED ONLY BY SKILLED TECHNICAL PERSONNEL. WARNING! ESSENTIAL INFORMATION AND FEATURES. KEEP THIS DEVICE DOCUMENTATION FOR REFERENCE. NOTE HIGHLY IMPORTANT INFORMATION AND FEATURES. Ref: 9000/CPF01/400/VE230...
- Page 5 FMA 9000 – Installation, Operation and Maintenance Manual Ref: 9000/CPF01/400/VE230...
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Page 6: Introduction
All products manufactured by STF – FILTROS are easy to install, use and maintain. If you have any questions about product performance after reading this manual, please contact the STF-Filtros Technical Department. CONTACT US SISTEMA DE FILTRADO Y TRATAMIENTO DE FLUIDOS S.A ... -
Page 7: Warranty
WARRANTY CERTIFICATE TWO YEAR WARRANTY STF-Filtros sells this product with the understanding that the user will perform all necessary tests to determine the suitability of this product for the user’s intended application, and warrants to the original purchaser that this product will be free from defects in material and workmanship for twenty-four (24) months from the product delivery date. -
Page 8: Safety
FMA 9000 – Installation, Operation and Maintenance Manual 3. – SAFETY INSTRUCTIONS ON HOW TO USE THE FILTER SAFELY THE INCORRECT USE OR MAINTENANCE OF THE EQUIPMENT MAY CAUSE PHYSICAL INJURIES. IT IS STRONGLY RECOMMENDED TO COMPLY WITH THE FOLLOWING INSTRUCTIONS IN ORDER TO AVOID RISKS. - Page 9 FMA 9000 – Installation, Operation and Maintenance Manual Pay attention to the voltage specified in this manual and on the filter information label. Never use the filter if it is faulty. If the filter runs making unusual noises, excess vibration or it looks faulty, stop its running immediately and check its functionality.
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Page 10: Fma-9000 Filter Description
FMA 9000 – Installation, Operation and Maintenance Manual 4. – FMA-9000 FILTER DESCRIPTION The filter is comprised of an exterior housing within which two separate chambers are contained: The first filtration chamber connects to the water inlet port where the Filter Mesh is located, and a second, backwashing chamber. - Page 11 FMA 9000 – Installation, Operation and Maintenance Manual The suction scanner is a vital element of this technology. This scanner occupies the exact position that the central shaft of the filtering cartridge would occupy, and is hydraulically connected to the cleaning chamber. In turn, the suction nozzles are arranged perpendicularly in the area that it occupies in the filtration chamber, with the nylon bristles reaching a few microns away from the mesh.
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Page 12: Fma-9000 Operation
FMA 9000 – Installation, Operation and Maintenance Manual 5. – FMA-9000 OPERATION The water enters the filtration chamber, passing through the fine mesh, producing surface mechanical filtration. This provides high quality water, per the degree of filtration chosen for the filtration mesh, which can vary from 10 microns to 2000 microns. -
Page 13: Technical Features
FMA 9000 – Installation, Operation and Maintenance Manual 6. – TECHNICAL FEATURES 1070 CLEANING WATER OUTLET FILTERED WATER OUTLET ØF RAW WATER RAW WATER INPUT INPUT CLEANING WATER OUTLET FILTERED WATER OUTLET DIMENSIONS (mm) Filtering area MODEL (cm2) FMA 9008 1250 2320 2975... - Page 14 FMA 9000 – Installation, Operation and Maintenance Manual MODEL 9006 9008 9010 9012 9014 GENERAL CHARACTERISTICS Inlet/Outlet Diameter DN-150 (6”) DN-200 (8”) DN-250 (10”) DN-300 (12”) DN-350 (14”) Max/Min working pressure 2 bar / 10 bar (For others, check options) Max.
- Page 15 FMA 9000 – Installation, Operation and Maintenance Manual STANDARD MATERIALS Filter housing and covers S-235-JR Carbon steel Finish treatment Polymerised epoxy-polyester powder paint covering in kiln. Suction scanner AISI-304 stainless steel Filtration mesh AISI-316 stainless steel Suction nozzle PVC with AISI 316 stainless steel ring and nylon bristles Backwash valves Cast with epoxy covering.
- Page 16 FMA 9000 – Installation, Operation and Maintenance Manual PÉRDIDA DE CARGA DEL FMA PRESION 0.08 0.06 0.04 0.02 CAUDAL 1000 2000 3000 4000 10000 m / h [Pressure / Flow] VALORES CON MALLA DE INOX. 125 micras NOTE: Values for 125 micron cartridge. For any other degree of filtration, check with manufacturer. Ref: 9000/CPF01/400/VE230...
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Page 17: Nameplate
FMA 9000 – Installation, Operation and Maintenance Manual 7. – NAMEPLATE All devicess are identified by a nameplate affixed to the filter. The following information is included on the nameplate: Model Inlet / outlet Diameter Serial number Filtration degree (micron) Max. -
Page 18: Installation Guide
FMA 9000 – Installation, Operation and Maintenance Manual 8. – INSTALLATION GUIDE Take precautions to prevent the filter from knocks or blows, lifting the equipment by means of the upper anchor points. Ensure the installation site has the minimum working pressure. o The discharge pipe must be large enough to generate a minimum pressure drop with a flow of 25 m³/h (110 gpm). -
Page 19: Start-Up Instructions
FMA 9000 – Installation, Operation and Maintenance Manual 9. – START-UP INSTRUCTIONS Check previous section instructions. Check the hydraulic circuit (see section 15) that provides the backwashing valve with water, making sure that: o The ¾” filter is clean. o The ball valve is open. - Page 20 FMA 9000 – Installation, Operation and Maintenance Manual NOTE THE FILTER MAY AUTOMATICALLY START THE BACKWASH CYCLE WHEN THERE IS A PRESSURE DIFFERENTIAL OF 0.3 BAR (4.3 psi) BETWEEN THE INLET AND THE OUTLET. NOTE IN CASE SEVERAL FILTERS ARE WORKING IN PARALLEL WITH A COMMON CONTROL PANEL, PLEASE NOTE THAT THE FILTER WHICH CONTROLS THE CLEANING IS THE ONE WITH THE PRESSURE TRANSMITTERS / PRESSURE SWITCH INSTALLED INSIDE.
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Page 21: Maintenance Guide
FMA 9000 – Installation, Operation and Maintenance Manual 10. – MAINTENANCE GUIDE Disconnect the filter from the power supply before performing any maintenance. Ensure the filter has been depressurized prior to loosening the screws. Avoid splashes and water leaks to minimize the personal risk of slipping or electric shock, and the damage that humidity can cause to the equipment. -
Page 22: Preventive Maintenance Schedule
Dismantle spindle cover (38.20) and side grille. Spindle Clean and lubricate both sides of the spindle. turret 6 months (element 38.20) Use lubricant from STF-Filtros. Check water-tightness of element (38.9) Replace internal joints: Rim water-tightness Ø45 O-ring seal x4 (element 38.8) -
Page 23: Control Panel
12. – CONTROL PANEL When the control panel is installed with the filter, all the electrical connections between the control panel, the sensors and the actuators have already been installed and tested by the manufacturer. The standard input power supply is 208V AC 3Ph 60 Hz. Please consult with the manufacturer about alternatives. - Page 24 12. – CONTROL PANEL 12 - 2 Installation, operation and maintenance manual...
- Page 25 12. – CONTROL PANEL 12 - 3 Installation, operation and maintenance manual...
- Page 26 12. – CONTROL PANEL ELECTRICAL CONNECTIONS ¡WARNING! RISK OF ELECTRIC SHOCK. THE OPERATIONS MARKED WITH THIS SYMBOL MUST ONLY BE PERFORMED BY QUALIFIED PERSONNEL. Power connection and communication connection should be at the bottom Terminal connection block, according to the following specification: The panel control offers availability of communication with electrical connections.
- Page 27 12. – CONTROL PANEL 12 - 5 Installation, operation and maintenance manual...
- Page 28 12. – CONTROL PANEL 12 - 6 Installation, operation and maintenance manual...
- Page 29 12. – CONTROL PANEL 12 - 7 Installation, operation and maintenance manual...
- Page 30 12. – CONTROL PANEL 12 - 8 Installation, operation and maintenance manual...
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- Page 32 12. – CONTROL PANEL 12 - 10 Installation, operation and maintenance manual...
- Page 33 12. – CONTROL PANEL 12 - 11 Installation, operation and maintenance manual...
- Page 34 12. – CONTROL PANEL PERFORMANCE The human machine interface (HMI) has the following screens, where filter operations are monitored. The operator can modify and change the filter performance and control status: SCREEN 1 – START Start screen has a general menu, appearing on all screens of the panel: BUTTON PROPERTY PLC date and time...
- Page 35 12. – CONTROL PANEL SCREEN 2 – MAIN SCREEN This screen shows the main information for the filter; below are details: Upper area shows: o Pressures in bar: inlet, outlet and DP. o Time since last backwash cycle (hours : minutes : seconds) The next push buttons enable choosing the status of the by-pass valve.
- Page 36 12. – CONTROL PANEL SCREEN 3 – SYSTEM PARAMETERS This screen is the menu for the system parameters; it has the following push buttons: BUTTON PROPERTY leads directly to screen 4 leads directly to screen 5 12 - 14 Installation, operation and maintenance manual...
- Page 37 12. – CONTROL PANEL SCREEN 4 – WORK PARAMETERS This screen has three windows where the following parameters are shown: 12 - 15 Installation, operation and maintenance manual...
- Page 38 12. – CONTROL PANEL The following push buttons allow setting of high pressure differential for flushing. The button turns green when the mode is selected. By pressure By pressure transmitters. switch. Available set points of the filter: o Timed backwash delay on hours and minutes. o Differential pressure delay, on seconds.
- Page 39 12. – CONTROL PANEL SCREEN 5 – SCREEN PARAMETERS This screen shows the different configuration services that are offered through the touch panel. BUTTON PROPERTY Allows panel calibration 30 sec. to clean the touch panel Allows changing the language SCREEN 6 – SCREEN PARAMETERS This screen is the menu for the alarms;...
- Page 40 12. – CONTROL PANEL SCREEN 7 – ALARMS On the ALARMS screen appear all current alarms or warnings. Using the arrow keys it is possible to move the list of warnings. To confirm one alarm or warning touch the alarm indication and press the “!” button. There are four possible symbols next to an alarm indication: o E: It means that the alarm has appeared.
- Page 41 12. – CONTROL PANEL WARNINGS AND ALARMS ALARM CAUSE Emergency Stop Switch The operator pushes the emergency stop switch. Consecutive Backwash fault The filter station makes 10 backwash cycles consecutives (setpoint standard for our screen filters) (*) (**) Circuit Breaker Fault Motor circuit breaker was tripped.
- Page 42 12. – CONTROL PANEL ELECTRICAL DIAGRAM 12 - 20 Installation, operation and maintenance manual...
- Page 43 12. – CONTROL PANEL 12 - 21 Installation, operation and maintenance manual...
- Page 44 12. – CONTROL PANEL 12 - 22 Installation, operation and maintenance manual...
- Page 45 12. – CONTROL PANEL 12 - 23 Installation, operation and maintenance manual...
- Page 46 12. – CONTROL PANEL 12 - 24 Installation, operation and maintenance manual...
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- Page 56 12. – CONTROL PANEL 12 - 34 Installation, operation and maintenance manual...
- Page 57 12. – CONTROL PANEL 12 - 35 Installation, operation and maintenance manual...
- Page 58 PAGES 58 - 66 BELOW REFERENCE STANDARD PANEL. OMICRON SUPPLY INCLUDES TOUCHSCREEN TYPE 1 PANEL AS REFERENCED ABOVE. THE NEXT 9 PAGES ARE N/A. FMA 9000 – Installation, Operation and Maintenance Manual 12. – CONTROL PANEL When the control panel is installed with the filter, all the electrical connections between the control panel, the sensors and the actuators have already been installed and tested by the manufacturer.
- Page 59 FMA 9000 – Installation, Operation and Maintenance Manual 12.1. – CONNECTION WARNING! RISK OF ELECTRIC SHOCK. THE OPERATIONS MARKED WITH THIS SYMBOL MUST ONLY BE PERFORMED BY QUALIFIED PERSONNEL. The unit power supply, sensors and actuator are connected to the lower terminal in line with the following specification: STANDARD COMMUNICATION SIGNALS INLET:...
- Page 60 FMA 9000 – Installation, Operation and Maintenance Manual [Control Panel] Ref: 9000/CPF01/400/VE230...
- Page 61 FMA 9000 – Installation, Operation and Maintenance Manual [Control Panel] Ref: 9000/CPF01/400/VE230...
- Page 62 FMA 9000 – Installation, Operation and Maintenance Manual [TAG – DESCRIPTION – LENGTH] Ref: 9000/CPF01/400/VE230...
- Page 63 FMA 9000 – Installation, Operation and Maintenance Manual 12.2. – OPERATION The home screen shows the following information: the upper parameters...3,4..., indicating the input signs for the programmer. Parameter 1 - Manual backwash button. Parameter 2 - Differential pressure switch (Works with pressure transducers by default). ...
- Page 64 FMA 9000 – Installation, Operation and Maintenance Manual 12.3. –MODIFYING PARAMETERS It is helpful to check the diagram below to facilitate access to the different programming applications. The diagram shows the main menu and several sub-menus. Access the applications on the main menu by pressing OK. Use the keys to change menu choices.
- Page 65 FMA 9000 – Installation, Operation and Maintenance Manual PARAMETERS: Allows access to the installation parameters which can be altered. Use the keys to select PARAMETERS (flickering will occur) and press OK. The parameters are as follows: T5– Time between backwashes: Shows the regular backwash time in hours and minutes.
- Page 66 FMA 9000 – Installation, Operation and Maintenance Manual Allows the filter pressure differential control method to be selected. This can be achieved through pressure transducers or a differential pressure switch. S – Assigned value. o 1 – Work with differential pressure switch. o 2 –...
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Page 67: Warnings And Alarms
FMA 9000 – Installation, Operation and Maintenance Manual 13. – WARNINGS AND ALARMS 1. When the programmer effects the number of consecutive backwashes given in parameter C2 (factory rating: 20) without a continuity solution, the safety mechanism will be activated and the filter backwash halted. The alarm indicator light on the control panel will come on and this message will appear on the programme screen: ALARM: 20 CONSECUTIVE BACKWASHES. -
Page 68: Circuit Diagram
FMA 9000 – Installation, Operation and Maintenance Manual 14. – CIRCUIT DIAGRAM Ref: 9000/CPF01/400/VE230... - Page 69 FMA 9000 – Installation, Operation and Maintenance Manual Ref: 9000/CPF01/400/VE230...
- Page 70 FMA 9000 – Installation, Operation and Maintenance Manual Notes: Issued – 02/03/2010 Checked – 02/03/2010 Issued by: Abraham Ayensa Sanz MAIN ARTICLE CPF-01-400 CONTROL CABINET FMA ALI 400V AC ITEM CODE DESCRIPTION BRAND COMPONENT QUANTITY MIP-43 Polyester cabinet Hazemeyer 1.00 EASY 512-DC-RC Easy Automata 24 V DC 8 E 4S Moeller...
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Page 71: Hydraulic Circuit
FMA 9000 – Installation, Operation and Maintenance Manual 15. – HYDRAULIC CIRCUIT The filter has a hydraulic valve to evacuate the backwash flow. The valve remains closed by means of an internal spring; it opens when water enters the lower chambers and closes once the liquid has drained out. - Page 72 FMA 9000 – Installation, Operation and Maintenance Manual WARNING! MAINTAIN THE FILTER PROTECTING THE CIRCUIT THROUGH REGULAR BACKWASHES. DRAINAGE OUTFLOW OVER LONG DISTANCES MAY CAUSE OPERATIONAL DIFFICULTIES. NOTE THE ABOVE PLAN IS VALID FOR STANDARD UNITS AT MAX. 10 BAR (145 PSI) PRESSURE.
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Page 73: Exploded View
NC 24v DC Solenoid FMA-9008 - 9014 DAVIT SET 18.1 FMA-9008 - 9014 M6 Bolt x12 18.2 FMA-9008 - 9014 FMA-9000 Sliding davit guide bush 18.3 FMA-9008 - 9014 M16 Bolt x 50 18.4 FMA-9008 - 9014 M16 Washer Ref: 9000/CPF01/400/VE230... - Page 74 18.9 FMA-9010 / 9014 FMA-90148 Davit 18.10 FMA-9008 - 9014 ø5 Dowel pin DIN-11024 18.11 FMA-9008 - 9014 FMA-9000 Lower dowel pin 18.12 FMA-9008 - 9014 FMA-9000 Upper dowel pin 18.13 FMA-9008 - 9014 Safety hook 18.14 FMA-9008 - 9014 M12 Bolt x 60 18.15...
- Page 75 FMA 9000 – Installation, Operation and Maintenance Manual Position Unit Model Description No. units FMA-9008 - 9014 CPF-10-400 Electric panel (for 10 filters, panel at 400v AC) FMA-9008 - 9014 CPF-01-12 Electric panel (for 1 filter, panel at 12v DC) FMA-9008 - 9014 CPF-03-12 Electric panel (for 3 filters, panel at 12v DC) FMA-9008 - 9014...
- Page 76 M8 Bolt x 45 42.2 FMA-9008 - 9014 M8 Washer 42.3 FMA-9008 - 9014 H Joint 42.4 FMA-9008 - 9014 FMA-9000 Water-tightness disc 42.5 FMA-9008 - 9014 ø165 O-ring seal x5 42.6 FMA-9008 - 9014 M8 Washer 42.7 FMA-9008 - 9014...
- Page 77 FMA 9000 – Installation, Operation and Maintenance Manual Ref: 9000/CPF01/400/VE230...
- Page 78 FMA 9000 – Installation, Operation and Maintenance Manual Ref: 9000/CPF01/400/VE230...
- Page 79 FMA 9000 – Installation, Operation and Maintenance Manual Ref: 9000/CPF01/400/VE230...
- Page 80 FMA 9000 – Installation, Operation and Maintenance Manual Ref: 9000/CPF01/400/VE230...
- Page 81 FMA 9000 – Installation, Operation and Maintenance Manual Ref: 9000/CPF01/400/VE230...
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Page 82: Error Detection
FMA 9000 – Installation, Operation and Maintenance Manual 17. – ERROR DETECTION (*) C1 - Select differential pressure switch & pressure transducers. See section: Programme panel / Modify parameters. (**) T8 – Time between backwashes. See section: Programme panel / Modify parameters. Ref: 9000/CPF01/400/VE230... - Page 83 FMA 9000 – Installation, Operation and Maintenance Manual (***) – See section: Hydraulic circuit. (****) C2 – Consecutive backwash counter. See section: Programme panel / Modify parameters. Ref: 9000/CPF01/400/VE230...
- Page 84 FMA 9000 – Installation, Operation and Maintenance Manual Sistemas de Filtrado y Tratamientos de Fluidos S.A. Pol. Armentera Parc. 87 22400 Monzón (Huesca / Spain) Tel.: +34 974 401 933 Fax: +34 974 417 809 info@stf.filtros.com www.sft-filtros.com OMICRON WATER TECHNOLOGIES 508 West 26 Street, Suite 917 New York NY 10001 212 366 6700...
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