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TERMS AND CONDITIONS All products and services provided by Orpak Systems Ltd. without exception are subject to the Orpak Systems Ltd. General Terms and Conditions. Ensure that you read through the General Terms and Conditions completely prior to performing any procedures detailed in this document. SAFETY CONSIDERATIONS Carefully read all warnings and instructions, provided to help you install and maintain the equipment safely in the highly flammable environment of a gas station.
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CAUTION Do not attempt to make any repair on the printed circuit boards that reside in the equipment, as this will void all warranties associated with this equipment. PROPRIETARY NOTICE The information contained in this guide is confidential and proprietary to Orpak Systems Ltd. No part of this guide may be disclosed or reproduced in any form without written permission of Orpak Systems Ltd.
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INTERFERENCE COMPLIANCE This device complies with Industry Canada license-exempt RSS standard(s). Operation is subject to two conditions: (1) This device may not cause harmful interference (2) This device must accept any interference that may be received or that may cause undesired operation Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence.
Section 1 Introduction 1.1. General This manual provides instructions on how to install OrPAY1000, Orpak's flexible and cost-effective outdoor payment and authorization terminal. 1.2. Solution Description OrPAY1000 is Orpak's next generation of flexible and cost-effective outdoor payment terminals, installed directly onto the dispenser or wall mounted next to it for both attended and unattended activities. The terminal boasts advanced user interface and supports a wide range of payment options, including: Contactless MiFare cards &...
Section 4: Installation This section provides instructions for installing the OrPAY1000. Section 5: Device Setup This section provides instructions for setting up the OrPAY1000. Section 6: Maintenance This section provides maintenance instructions for the OrPAY1000. Section 7: Troubleshooting This section provides a comprehensive troubleshooting guide for OrPAY1000. 1.4.
Section 2 System Overview 2.1. General This section provides a detailed description of the OrPAY1000 system, as well as the available configurations, system specifications, and communication standards. 2.2. Main Features The OrPAY1000 payment terminal is small enough to fit in any standard pump head or pedestal, yet provides an amazingly efficient advanced user interface with its 4.3”...
The following displays and lists the electrical specifications and limitations for the OrPAY1000 with an embedded Current Loop pump card (see Table 2-1, Figure 2-2): Figure 2-2 - Current Loop Connections Diagram Table 2-1 - OrPAY1000 with Current Loop Specifications Parameter Value Voltage Current...
The following displays and lists the electrical specifications and limitations for the OrPAY1000 with an embedded MPIC-MSR pump card (see Figure 2-3, Table 2-3): Figure 2-3 - MPI Connections Diagram Table 2-3 - OrPAY1000 with MPIC-MSR Specifications Parameter Value 3V to 15V for positive pulses Pulse Input Voltage -3V to -15V for negative pulses Pulse Rate...
Figure 2-4 - Tokheim Connections Diagram Table 2-5 - OrPAY1000 with Tokheim Specifications Parameter Value Voltage 5V to 12V The following pinout is required for the LAN to Tokheim configuration (see Table 2-6): Table 2-6 - Tokheim Connector Pinout Channel 2/4 Channel 1/3 2.3.4.
Table 2-8 - RS-485 Connector Pinout Channel 2/4 Channel 1/3 2.4. Specifications The following details OrPAY1000's specifications and external interfaces. 2.4.1. General Specifications The following table details the general specifications for OrPAY1000 (see Table 2-9): Table 2-9 - General Specifications Parameter Value PHYSICAL...
Parameter Value Certifications FCC ISED Canada ATEX zone 2 II 3G Ex nA IIB T4 IP65 Gc cULus Class I Division 2, Groups A, B, C & D Hazardous Locations UL Notes: T-code T3C: THE UNIT IS TO BE MOUNTED ON A SUITABLE ENCLOSURE SUCH THAT FIELD WIRING REMAINS INTERNAL AND THAT IT BE ACCESSIBLE ONLY WITH THE USE OF A TOOL.
Table 2-10 - Serial Port Pinout Signal 485_1- 485_1+ GPIO 485_2- 485_2+ 2.4.2.2. USB Port The USB-A connector with standard pin-out is in the following table (see Table 2-11): Table 2-11 - USB Port Pinout Signal 2.4.2.3. LAN Port OrPAY1000 supports the following LAN ports: Ethernet 10/100 baseT Shielded RJ45 female connector (see Table 2-12)
Table 2-12 - LAN Port Pinout Signal n.c. n.c. n.c. n.c. 2.4.3. Pump Interface The following details the various types of pump interfaces supported by OrPAY1000. Figure 2-6 - Wiring Connection Label OrPAY1000 Installation and Setup Manual...
2.4.3.3. PI 2xMPIC-MSR Table 2-16 - PI 2xMPIC-MSR - CN1 Comm. Comm. Channel Function Description Interface Type SSR1 Control: Active high 12V PLS1_V Pulse power: 12V Out PLS1_IN Pulse in: Active Low (5V Internal pull-up) USE1_IN In use: Active Low (5V Internal pull- BYPS1_IN Bypass: Active Low (5V Internal pull-up)
Section 3 Preliminary Guidelines 3.1. General This section provides preliminary guidelines for the OrPAY1000. These include: Precautions and Safety Information Preliminary Considerations Installation Kit Required Tools 3.2. Precautions and Safety Information This section details the hazards and safety precautions associated with installing, inspecting, maintaining, or servicing this product.
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your safety, and the safety of others, to understand the procedures before beginning work. Follow the Regulations There is applicable information in Occupational Safety and Health regulations, and national, state, and local codes, which must be followed. Failure to install, inspect, maintain, or service this equipment in accordance with these codes, regulations, and standards may lead to legal citations with penalties, or affect the safe use and operation of the equipment.
and comply with this program completely to ensure safety while the equipment is down. Hazardous Materials Some materials present inside electronic enclosures may present a health hazard if not handled correctly. Be sure to clean hands after handling equipment. Do not place any equipment in mouth. Informing Emergency Personnel Compile the following information for emergency personnel: Location of accident (e.g.
Figure 3-1 - Dimensions Hinging Design an enclosure and/or door to house the OrPAY1000. This will ensure there is a clearance between the OrPAY1000 housing and the opening. Right-side hinging is recommended by Orpak. OrPAY1000 can be installed on top of the pump or hang on the wall (or pump). To install OrPAY1000 on top of the pump you need an L-bracket and to mount it on the wall you need a surface mounting bracket.
ATEX (Explosive Atmospheres): The OrPAY1000 has openings that prevent it being gas-tight, and consequently it must be located away from any hazardous zone. Refer to local laws and regulations for hazardous zones to determine a suitable mounting arrangement for the OrPAY1000. The enclosure in which the OrPAY1000 is mounted should also be designed to prevent a dangerous build-up of explosive gases.
3.3.1.1. AC to DC Power Supply Output voltage: 12-24VDC (stabilized) 4A Minimum Degree of Protection: IP65 or higher Operating temperature: -40°c to 70°C Storage Temperature: -40°C to +85°C Operating humidity: 95% RH non-condensing The power supply may be installed in any of the following locations, per customer requirements: Office Pedestal Tanker Truck Cabin (DC to DC power supply only)
Table 3-3 - Surface Mounting Bracket (without Place Holders) Installation Kit Description Image (front) Image (rear) Mounting screws stainless Steel, M4x12 mm (x4) Rubber isolator (one for each wire) Surface mounting bracket without place holders 3.5. Required Tools The following tools are required to mount the OrPAY1000: Torx T20 screw driver Philips #1, or Flat 5 mm screw driver Side cutters (to trim the cable ties)
Section 4 Installation 4.1. General This section provides instructions for installing the OrPAY1000. While the guidelines deal primarily with the requirements for mounting onto a fuel pump-head, the steps are applicable to any type of cabinet. 4.2. Installation Procedures This section provides instructions for installing the OrPAY1000 on a new pump or cabinet in four different ways: On the door / front of the pump On the wall near the pump...
4.2.2. Installation with Bracket on Pump The following table details the installation kit for installing the OrPAY1000 on the door of the pump (see Table 4-1): Table 4-1 - Pump Mounting Kit - P/N 819027892 Description Quantity SEAL BACK OrPAY1000 814127000 PUMP MOUNTING HOLDER- OrPAY1000 814329400...
14. Attach the bracket with the OrPAY1000 to the pump Figure 4-2 - OrPAY1000 on Pump 4.2.3. Installation with Bracket on Wall The following table details the installation kit for installing the OrPAY1000 on the wall (see Table 4-2): Table 4-2 - Wall Mounting Kit - P/N 819027893 Description Quantity SEAL BACK OrPAY1000...
9. Inspect the hole and check for correct location according to the template 10. Clean the surface intended for installing the OrPAY1000 11. Insert the OrPAY1000 into the surface mounting bracket with placeholders 12. Using four SEMS screws M4 x 12 mm (P/N 815228300), attach and tighten the OrPAY1000 to the bracket Figure 4-3 - OrPAY1000 Tightened to Bracket 13.
Table 4-3 - Top Mounting Kit - P/N 819027894 Description Quantity TOP MOUNTING HOLDER- OrPAY1000 814329460 815228300 SCREW, M4x12 SST+2 WASHERS 815804000 CABLE TIE KSS CV-140B 150x4 mm To install the OrPAY1000 with the L-bracket on top of the pump, proceed as follows: 1.
3. Identify the prescribed location of the OrPAY1000 on the fuel pump housing. Draw a horizontal reference line to allow correct alignment of the lower edge of the drilling template 4. Use the drilling template (place the plate with the arrow up) and mark the five holes on the pump retrofit surface 5.
Figure 4-7 - Ground Tab 4.3.2. Ground and Power Cable OrPAY1000 is provided with a ground tab mounted on the bottom frame (see figure below). The tab must be connected to the pump (or cabinet) frame to provide protection from both power faults and static discharges.
Figure 4-8 - Ground and Power Cable Connected to OrPAY1000 4.3.3. Ethernet LAN The Ethernet cable is plugged into the correct connector on the rear of the OrPAY1000 (see Figure 4-9). OrPAY1000 Installation and Setup Manual...
Figure 4-9 - LAN Connector 4.3.4. DC Power Supply The low-voltage DC Cable is plugged into the correct connector on the rear of the OrPAY1000 (see Figure 4- 10). Figure 4-10 - DC P/S Connector Verify that the polarity is correct before connecting the terminal to the power for the first time. 4.4.
OrPAY1000 takes a couple of seconds to complete its start-up phase, during which several information screens will be displayed. If the terminal is successful in connecting to the Ethernet LAN, it will display the screen below and the rest of the startup sequence will continue (see Figure 4-11): Figure 4-11 - Startup Screen OrPAY1000 Installation and Setup Manual...
Section 5 Device Setup 5.1. General This section provides instructions for setting up the OrPAY1000. To set up the OrPAY1000, open an internet browser and enter the default IP address provided by Orpak. The Forecourt homepage appears (see Figure 5-1): Figure 5-1 - Forecourt Homepage The Forecourt homepage includes five buttons: Admin: General administrative settings that manage all device usage...
Figure 5-2 - Web Browser Security Message Click Advanced Ú Proceed to. The Forecourt homepage appears and the user is prompted to enter a username and password. The default username and password for initial login are: Username: admin Password: admin In order to continue to the system, the user must change the password from the default to their own unique password.
Figure 5-4 - Forecourt Admin Homepage The Admin settings page has the following navigation buttons on the left side of the screen: Home: Basic device information Setup: Main device settings Status: Displays current hardware status Software Upload: Uploads software/firmware updates, assets, fonts, etc. Back to Main: Returns to the Forecourt homepage 5.3.1.
5.3.2.1. Minimal Setup The Setup page opens with the Minimal Setup tab selected (see Figure 5-5). Figure 5-5 - Minimal Setup Tab The following actions are available: In the Location field, enter a description for the location of the device (optional) Click Restore Factory Setup to reset the device to the factory defaults (optional) Caution: All previously defined settings will be overwritten.
Figure 5-6 - General Setup Tab The following actions are available: Define the General Setup fields (see Table 5-2) Click on the Submit button to save the changes locally Note: Clicking on Submit only saves the configuration temporarily on a local level. To commit the changes permanently, make sure to save everything via the Save tab.
Table 5-2 - General Setup Fields Field Description IP Address Device IP Address Subnet Mask Subnet Mask address MAC address Gateway Gateway Date Date (dd/mm/yyyy) Time Time (hh:mm:ss) General Number of SAM cards installed (If unknown, set to 2) SAM Cards Up to 2 SAM cards are currently supported WD Communication Enable: WatchDog checks the TCP/IP at regular intervals, if no communication...
Figure 5-7 - Log Level Tab The Log Levels section defines settings for logs that are sent to Orpak Note: Please consult with Orpak's Customer Services prior to defining the Log Levels settings. The following actions are available: Define the Log Level fields (see Table 5-3) In the Debug Port Interface drop-down, select the port that the log will be transferred through Com: Transfers the logs via RS-232 TCP/IP: Transfers the logs via LAN connection...
Table 5-3 - Admin Log Levels Field Description General Save Log to File Not currently available Com or TCP IP Debug Port Interface Log Levels: Select Debug Information Source Logs: TCP Server TCP Client UART MAIN DIAG AUTH SHELL ADMIN Data Log Levels Debug...
1. Click on the Save tab. The following screen appears (see Figure 5-8): Figure 5-8 - Save Tab 2. Click Apply. The following dialog appears (see Figure 5-9): Figure 5-9 - Confirm Save Dialog 3. Click OK to continue. The following dialog appears (see Figure 5-10): Figure 5-10 - Reset Device Dialog 4.
Figure 5-11 - Download Setup File 6. Click OK to confirm. 5.3.3. Status The Status page displays read-only data. 5.3.3.1. HW Info The HW Info page is a read-only page displaying current hardware status information. To view this page, click on the HW Info tab. The following screen appears (see Figure 5-12): Figure 5-12 - Status Screen If there are SAM cards embedded in the device, their catalog number will be displayed in the SAM Catalog field.
5.3.4. Software Upload Click on the Software Upload navigation button. The following screen appears (see Figure 5-13): Figure 5-13 - Software Upload Screen The Software Upload screen enables uploading the newest software and firmware versions provided by Orpak (see Table 5-4). Table 5-4 - Software Upload Fields Field Description...
1. In the File Type drop-down, select the file type that you'd like to upload (see Figure 5-14): Figure 5-14 - File Type Drop-Down 2. Click on Choose File to select the updated software file. The following dialog appears (see Figure 5- 15): Figure 5-15 - Choose File Dialog 3.
5. Click Upload. The following dialog appears (see Figure 5-17): Figure 5-17 - Confirm Upload Dialog Note: The upgrade process can take a few minutes (4-10 minutes). 6. Click OK to confirm and upload the file. The following message appears (see Figure 5-18): Figure 5-18 - Software Uploaded Successfully Message 5.4.
Home: Basic device information Setup: Main device settings Back to Main: Returns to the Forecourt homepage 5.4.1. Home The Converter Home page displays current device information (see Table 5-5): Table 5-5 - Device Information Field Description Pump Pump firmware version Pump Boot Pump boot loader version 5.4.2.
Figure 5-21 - Channels Setup Tab Click Add Channel to add a channel to the converter. The following is added (see Figure 5-22): Figure 5-22 - Add Channel The following additional actions are available: Click Add Channel to add another channel Click Remove Channel to remove the last channel from the list Click Copy Channel to add another channel with the same settings as the last channel on the list Define the channel fields (see Table 5-6):...
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Field Description Device Name Device Name Not currently available Interval in milliseconds after which if no communication is detected, the device will No Data automatically reset. Set to 0 to disable automatic reset Timeout Destination Interface Serial port to use as the communication interface: Comm.
Note: If the channel configuration is not displayed properly after saving all changes and resetting the device, clear your browser cache and reload the page. 5.4.2.2.1. Current Loop Setup Settings The following details the channel settings required for a Current Loop pump interface. Figure 5-23 - Current Loop Configuration Table 5-7 - Current Loop Channel Configuration Interface Setting...
Figure 5-24 - Current Loop Board Table 5-8 - Current Loop Pinout For more details, see Available Configurations: Available Configurations 5.4.2.2.2. MPI-C Setup Settings The following details the channel settings required for an MPI-C pump interface. OrPAY1000 Installation and Setup Manual...
Figure 5-25 - MPI-C Channel Configuration Table 5-9 - MPI-C Channel Configuration Interface Setting Value Host (left column) TCP/IP Port Any port between 1023-65000 Device Name Name to identify the device Transport Security Disabled No Data Timeout Select timeout Destination (right column) Comm.
Figure 5-26 - MPI-C Board Table 5-10 - MPI-C Pinout BYPASS INUSE PULSE VOUT Channel 1/2 For more details, see Available Configurations: MPI-C 5.4.2.2.3. Tokheim Setup Settings The following details the channel settings required for a Tokheim pump interface. OrPAY1000 Installation and Setup Manual...
Figure 5-27 - Tokheim Configuration Table 5-11 - Tokheim Channel Configuration Interface Setting Value Host (left column) TCP/IP Port Any port between 1023-65000 Device Name Name to identify the device Transport Security Disabled No Data Timeout Select timeout Destination (right column) Comm.
Figure 5-28 - Tokheim Board Table 5-12 - Tokheim Connector Pinout Channel 2/4 Channel 1/3 For more details, see Available Configurations: Tokheim 5.4.2.2.4. RS-485 Setup Settings The following details the channel settings required for a RS-485 pump interface. OrPAY1000 Installation and Setup Manual...
Figure 5-29 - RS-485 Configuration Table 5-13 - RS-485 Channel Configuration Interface Setting Value Host (left column) TCP/IP Port Any port between 1023-65000 Device Name Name to identify the device Transport Security Disabled No Data Timeout Select timeout Destination (right column) Comm.
Figure 5-30 - RS-485 Board Table 5-14 - RS-485 Connector Pinout Channel 2/4 Channel 1/3 For more details, see Available Configurations: RS-485 5.4.2.3. Log Level Click on the Log Level tab. The following screen appears (see Figure 5-31): OrPAY1000 Installation and Setup Manual...
Figure 5-31 - Log Level Tab The Log Levels section defines settings for logs that are sent to Orpak Note: Please consult with Orpak's Customer Services prior to defining the Log Levels settings. The following actions are available: Define the Log Level fields (see Table 5-15) In the Debug Port Interface drop-down, select the port that the log will be transferred through Com: Transfers the logs via RS-232 TCP/IP: Transfers the logs via LAN connection...
Table 5-15 - Converter Log Levels Field Description General Save Log to File Not currently available Com: Transfers logs via RS-232 Debug Port Interface TCP IP: Transfers logs via LAN Log Levels: Select Debug Information Source Logs: DIAG Manager Pump Data Log Levels Debug Info...
2. Click Apply. The following dialog appears (see Figure 5-33): Figure 5-33 - Confirm Save Dialog 3. Click OK to continue. The following dialog appears (see Figure 5-34): Figure 5-34 - Reset Device Dialog 4. Click OK to complete the save process 5.
Figure 5-36 - OPT Homepage The OPT settings page has the following navigation buttons on the left side of the screen: Home: Basic device information Setup: Main device settings System: Defines the services and hardware features of the device Back to Main: Returns to the Forecourt homepage 5.5.1.
Figure 5-37 - General Setup Tab The following actions are available: Define the OrPAY1000 fields (see Table 5-17): Click Restore Factory Setup to reset the device to the factory defaults (optional) Caution: All previously defined settings will be overwritten. Click on the Submit button to save the changes locally Note: Clicking on Submit only saves the configuration temporarily on a local level.
Figure 5-38 - Log Level Tab The Log Levels section defines settings for logs that are sent to Orpak Note: Please consult with Orpak's Customer Services prior to defining the Log Levels settings. The following actions are available: Define the Log Level fields (see Table 5-18) In the Debug Port Interface drop-down, select the port that the log will be transferred through Com: Transfers the logs via RS-232 TCP/IP: Transfers the logs via LAN connection...
Table 5-18 - Converter Log Levels Field Description General Com: Transfers logs via RS-232 Debug Port Interface TCP IP: Transfers logs via LAN Log Levels: Select Debug Information Source Logs: DIAG Card Barcode Keyboard Main Data Log Levels Debug Info Error 5.5.2.3.
2. Click Apply. The following dialog appears (see Figure 5-40): Figure 5-40 - Confirm Save Dialog 3. Click OK to continue. The following dialog appears (see Figure 5-41): Figure 5-41 - Reset Device Dialog 4. Click OK to complete the save process 5.
Figure 5-43 - System Service Tab The following actions are available: Define the System fields (see Table 5-19): Click on the Submit button to save the changes locally Note: Clicking on Submit only saves the configuration temporarily on a local level. To commit the changes permanently, make sure to save everything via the Save tab on the Setup page.
Figure 5-44 - Same Device Selected Message 5.6. Changing Password The password can be changed at any time from the Forecourt homepage. To change the password: 1. On the Forecourt homepage, click Change Password. The Change Password page is displayed (see Figure 5-45).
Figure 5-46 - Reset Password Page 2. Contact Orpak support and ask to reset the password. Give the support agent the Key and they will give you a confirmation code. Enter this code into the Confirmation Code field and click OK. 3.
Section 6 Maintenance 6.1. General The following provides basic maintenance instructions for the OrPAY1000. When properly installed and maintained your terminal will provide many years of service. There are few moving parts and minimal connections, and all parts have been designed to give a good service life. 6.2.
6.3.2. Reinstallation To reinstall the OrPAY1000, proceed as follows: 1. Place the OrPAY1000 carefully onto the surface, and align it with the screw-holes 2. Place the screws into the OrPAY1000 but don’t tighten them. Verify that the OrPAY1000 is properly aligned, and then tighten the screws 3.
Section 7 Troubleshooting 7.1. General This section provides a list of common system problems which may be encountered when using the OrPAY1000, as well as corrective actions covering problems related to the system and its peripherals. OrPAY1000 The following describes OrPAY1000 troubleshooting procedures and appropriate corrective actions. 7.2.
Table 7-2 - Display Issues Probable Fault Checks Corrective Action Cause Display is Unresponsive Display is blank Internal fuse Check the mini fuse at the Replace the fuse if it is blown bottom of the power supply blown using an ohmmeter Power supply Verify that the green LED on Replace power supply...
Table 7-3 - Payment Terminal Issues Fault Probable Cause Checks Corrective Action OrPAY1000 Does Not Accept Card OrPAY1000 display Bad card Present several cards to see if problem Replace card and test does not respond is consistent again correctly to cards Dirty card reader Verify that the card reader is clean Clean the card...
Fault Probable Cause Checks Corrective Action OrPAY1000 display Bad key Replace key and test does not respond again correctly to keys Open the OrPAY1000 door and check Faulty connection Make secure the flat wire which connects key electrical connection reader to the OrPAY1000 terminal if a faulty one exists OrPAY1000 is 1.
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