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GILBARCO VEEDER-ROOT FlexPay IV CRIND Installation Instructions Manual

Retrofit kit for the advantage series
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MDE-5361A
October 2020
FlexPay
IV CRIND
(with Omnia) Retrofit Kit
™
®
Installation Instructions for The Advantage
Series
®

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Summary of Contents for GILBARCO VEEDER-ROOT FlexPay IV CRIND

  • Page 1 MDE-5361A October 2020 FlexPay IV CRIND (with Omnia) Retrofit Kit ™ ® Installation Instructions for The Advantage Series ®...
  • Page 2 This page is intentionally left blank...

  • Page 3: Table Of Contents

    FlexPay IV CRIND Retrofit Kit ........
  • Page 4 PAGES 25-40 SECTION 6 - APPENDIX Appendix A: PCB, Connections, and LED Information ........25 Omnia PIP Connections .

  • Page 5: Section 1 - Introduction Pages

    • Putty Knife or Scraping Tool (if required) Configured Kits - Parts List FlexPay IV CRIND Retrofit Kits are configured based on the serial number of the pump/dispenser unit for which they are intended. Therefore, the parts list will vary for each configured kit and unit/option type.

  • Page 6: Configured Kit Optional Components

    SECTION 1 - INTRODUCTION Configured Kit Optional Components The following parts are potential configured kit optional components: • UX400 Contactless Card Reader • Cabinet Heater (optional for 5.7-inch display) For a complete parts list of the configured kit, refer to the build ticket that is provided with the kit. Note: Printers will be needed for all units.

  • Page 7: Section 2 - Important Safety Information Pages

    • A total electrical shut-off of the affected unit(s) DANGER: Alerts you to a hazard or unsafe practice which will result in death or serious injury. Gilbarco Veeder-Root encourages the recycling of WARNING: Alerts you to a hazard or unsafe practice that our products. Some products contain electronics, could result in death or serious injury.
  • Page 8 SECTION 2 - IMPORTANT SAFETY INFORMATION In an Emergency Working With Fuels and Electrical Energy Inform Emergency Personnel Prevent Explosions and Fires Compile the following information and inform emergency Fuels and their vapors will explode or burn, if ignited. Spilled or personnel: leaking fuels cause vapors.

  • Page 9: Section 3 - Removing Components Pages

    SECTION 3 - REMOVING COMPONENTS Before You Begin IMPORTANT INFORMATION Ensure that the unit is functional. Check with the manager for any existing operational issues. If the unit has any special features, such as TRIND ® barcode scanner, and so on, verify proper operation before removal. Print a system health report to verify printer and CRIND functions.

  • Page 10: Left Option Door

    SECTION 3 - REMOVING COMPONENTS Remove power to the unit at the breaker panel. Follow OSHA lockout/tagout procedures. Isolate the two-wire, any Ethernet® cabling, and any network connections from the unit. WARNING Failure to turn off the power to the unit during kit installation may cause injury or bodily harm from electrical shock.

  • Page 11: Crind Electronics

    CRIND Electronics  Note: If the unit is not equipped with CRIND, proceed to the installation instructions beginning with “FlexPay IV CRIND Retrofit Kit” page To remove the existing CRIND electronics from the cabinet: Disconnect all the cables connected to the CRIND tray.

  • Page 12: Printer

    SECTION 3 - REMOVING COMPONENTS Remove the tray and carefully place it in a safe location. Remove the tray support slide rails. Figure 3: Removing Tray Support Slide Rails Tray Support Slide Rail Printer To remove the printer, disconnect all printer cables and remove the existing printer(s) by removing the three or four nuts underneath.

  • Page 13: Afp/Hip 2/Dcm2/Dcm2.X

    SECTION 3 - REMOVING COMPONENTS AFP/HIP 2/DCM2/DCM2.x To remove the Hub Interface PCB (HIP) 2/AFP/DCM2/DCM2.x bracket: Disconnect all the cables from the AFP, HIP 2, or DCM2/DCM2.x (see Figure Figure 5: Disconnecting Cables (DCM2) MDE-5361A...
  • Page 14 SECTION 3 - REMOVING COMPONENTS Remove the two M00414B005 M4 Nuts to detach the AFP, HIP 2, or DCM2/DCM2.x bracket. Figure 6: Mounting Bracket M4 Nuts (ii) MDE-5361A...

  • Page 15: Section 4 - Installation Pages

    SECTION 4 - INSTALLATION FlexPay IV CRIND Retrofit Kit Left Option Door To install the new left option door: Place the new left option door in the opening. Re-insert the hinge pin to secure the new left option door. Figure 1: Installing Left Option Door...

  • Page 16: Omnia Assembly

    SECTION 4 - INSTALLATION Omnia Assembly To install the Omnia assembly, proceed as follows: Attach the Omnia bracket to Advantage Adapter Bracket (M15122A001) using three M00414B005 M4 Nuts supplied in the kit. Figure 2: Attaching Omnia Bracket (ii) Attach this assembly underneath the Advantage printer shelf, opposite of the main power supply, using the two holes vacated by the right side CRIND tray rail.

  • Page 17: Connecting Cables

    SECTION 4 - INSTALLATION Connecting Cables To connect the cables: Note: Ensure that the AC cables are not bundled with any non-AC cables. Connect J104 of the M12777A004 Cable to the M04406A001 AC Distribution Cable in the U-channel. Connect P301A/B of the M14340 Cable side A to J301A of the M12777A004 Cable. Connect P301A/B of the M14340 Cable side B to J301B of the M12777A004 Cable.
  • Page 18 SECTION 4 - INSTALLATION Connect the USB cable from the printer to Omnia PIP, using the port on the left side. Note: Ensure that the USB printer cable is seated. Figure 6: Omnia PIP (M15649A001) Connections Display Power P220 - 24 P219 - Audio VDC Input Input from...
  • Page 19 SECTION 4 - INSTALLATION Connect P212 to speaker. Figure 7: Omnia Speaker Connection Notes: 1) If Applause Media System is installed, there will also be a new audio cable from Omnia PIP and a video cable from Omnia to UPM. Audio Cable (M14425A002) goes from P419L to Omnia PIP P219. Video Cable (M14338A00X) goes from Omnia P1 for Side A UPM and Omnia P2 for Side B UPM to UPM P6.
  • Page 20 SECTION 4 - INSTALLATION Connect all the applicable cables to the Omnia assembly as shown in Figure 8. For additional details regarding direct CAT5 connections, refer to MDE-5369F FlexPay IV (with Omnia) Programming and Service Manual Insite360 Forecourt with Applause Media System. ™...
  • Page 21 SECTION 4 - INSTALLATION Figure 9: Connecting Cables Connect the Ethernet cable from each UPM to the Omnia board. Note: These ports are dedicated. The UPMs and UX300 Card Readers must be connected to the correct ports. Figure 4 page 13 shows the labels on the Omnia board.
  • Page 22 SECTION 4 - INSTALLATION Secure the two ring terminals to the support rail using a M00417B101 M5 Screw as shown in  Figure Figure 11: Securing Ring Terminals Support Rail Repeat steps page 17 through for side B of the unit. Power Supply Grounding Connection To make grounding connection for the power supply, connect the M04431A002 Cable between the Omnia assembly and the power supply support rail using a M00417B101 Screw.

  • Page 23: Ac Power

    SECTION 4 - INSTALLATION AC Power The Advantage Series has one of two different AC wiring schemes depending on the year the unit was built. Refer to the steps below after identifying the configuration present. The Advantage Series Units Built Prior to 1999 To make AC power connections for The Advantage Series units built prior to 1999: Install the AC Power Adapter Cable (R20580-G3) by inserting it between J601 and P601 ...
  • Page 24 SECTION 4 - INSTALLATION Use the T19612 Cable Assembly AC Adaptor to connect to the other modules in the dispenser that require AC voltage. The T19612 Cable Assembly AC Adaptor connects to the J401 connector attached to the conduit, from where it is connected to the modules in the dispenser wherever AC voltage is required. (see Figure 13 page...
  • Page 25 SECTION 4 - INSTALLATION To route the cables: Secure the door cables underneath the printer paper holder. Figure 15: Securing Door Cables Underneath Printer Paper Holder Tie-wrap the cables to the printer shelf, near the main door hinge, keeping both doors completely open.

  • Page 26: Completing Installation

    ESD ground straps can be bundled together, but need to be separated from data and power cables. IMPORTANT INFORMATION For start-up information, refer to MDE-5221 FlexPay IV CRIND Start-up Manual. For detailed block diagrams of cable connections, refer to “Appendix C: System Block Diagram”...

  • Page 27: Section 5 - Reference Information Pages

    Related Documents Document Title MDE-2531 Gilbarco Pump and Dispenser Start-up and Service Manual MDE-5221 FlexPay IV CRIND Start-up Manual MDE-5223 FlexPay IV CRIND Service/Troubleshooting Guide MDE-5227 M7 Maintenance Tool User Guide MDE-5369 FlexPay IV with Omnia Start-Up and Service Manual...
  • Page 28 SECTION 5 - REFERENCE INFORMATION This page is intentionally left blank. MDE-5361A...

  • Page 29: Section 6 - Appendix Pages

    SECTION 6 - APPENDICES Appendix A: PCB, Connections, and LED Information Omnia Board Connections Connector Port Number Function From 7-pin MTA P60001 Power IN P60001 Power input 2-pin plug P6901 Audio out to Omnia P6901 Omnia PIP: P219 PIPA 2-pin plug P6902 Audio out to Omnia P6902...

  • Page 30: Omnia Assembly Jumper

    SECTION 6 - APPENDICES Omnia Assembly Jumpers The following table lists the status and functions of jumpers: Jumper Description Omnia Board Jumper ON = Battery connected Jumper OFF = Battery disconnected Omnia PIP Jumper ON = Side B Jumper OFF = Side A Omnia PIP LEDs Reference Designator...

  • Page 31: Omnia Leds

    SECTION 6 - APPENDICES Omnia LEDs Reference Designator Color Function Behavior Green 1.5V power good LED ON: 1.5 V power is good OFF: 1.5 V power is not good 1.1V power good LED ON: 1.1 V power is good OFF: 1.1 V power is not good 1.8V power good LED ON: 1.8 V power is good OFF: 1.8 V power is not good...

  • Page 32: Upm Board Connections

    SECTION 6 - APPENDICES UPM Board Connections CAUTION Keypad Connector Tab Some of the connectors have a tab on the side that must be pressed prior to removing the connector. You must depress and hold the tab on the side of the UPM softkey connector if you want to remove it.
  • Page 33 SECTION 6 - APPENDICES The following table lists the connections on the UPM: Port Number Function 24 V Power into UPM UPM power (and keypad heater power, if equipped) Omnia PIP - (P213), Input/Output (I/O) to multiple CRIND functions: softkeys, door node •...

  • Page 35: Appendix C: Verifying Cable Connections

    SECTION 6 - APPENDICES Appendix C: Verifying Cable Connections Cable Connections on Display Assembly Figure 3 shows the cable connections on the display assembly. Figure 3: Cable Connections on Display Assembly To verify the cable connections: Power Cabling Ensure that the power cables are connected as follows: Omnia PIP: P220 port is connected to +24 V Cable (M14340A001).
  • Page 36 SECTION 6 - APPENDICES P206 port is connected to 10.4-inch LVDS Cable (M13722A002) and to 10.4-inch display. P207 port is connected to 5.7-inch Parallel Cable (M9224B001) and to 5.7-inch display. P209 port is connected to 10.4-inch Backlight Cable (M9224B001) and to 10.4-inch display. P210 port is connected to 5.7-inch backlight leads from the 5.7-inch display.
  • Page 37 SECTION 6 - APPENDICES UX300/UX301/UX400 Card Reader Cabling Ensure that the card reader cables are connected as follows: P1 port is connected to 24 V Power Cable (M14340A001). LAN port of Card Reader Cable (M13443B006) is connected to the Omnia. If UX400 contactless reader is present, the RF port (UX400 RF) on the card reader connects to the RF port (UX400 RF) on the contactless reader.

  • Page 38: Appendix D: Dcm3 Assembly (M15724A001)

    SECTION 6 - APPENDICES Appendix D: DCM3 Assembly (M15724A001) The DCM3 is used when high-speed communication is required across the forecourt. The DCM3 is only used with the BRCM2. Connect all the applicable cables to the DCM3 assembly as shown in Figure Figure 4: DCM3 Connections J15 - 24 VDC...
  • Page 39 SECTION 6 - APPENDICES Connection Table (M15724A001) Connector Port Number Function From RJ-45 Ethernet Omnia P304 5-pin MTA OLC/two-wire Conduit/J21 Omnia P300 2-pin MTA Power IN DCM3 2-pin MTA Power Out N/A-no current use DCM3 Two-Wire Connections These instructions detail how to perform two-wire connections when a DCM3 is used in the system. The DCM3 is required when a BRCM2 is used to provide high-speed communication across the forecourt.
  • Page 40 SECTION 6 - APPENDICES DCM3 Two-Wire Connection (Non-Merged) Ensure that the two-wire connection when high speed data is not merged onto the same conductors is as follows: Connect P21 of the M11961A004 cable to J21 of the DCM3. Connect the Y/Y pair of the M11961A004 to the designated wires coming out of the conduit. Connect J300 of the M02993A005 cable to P300 of the Omnia.
  • Page 41 SECTION 6 - APPENDICES Generic (Merged) The Omnia board supports high speed communication via the BRCM2. When connection to a BRCM2 is required, the kit will ship with a DCM3 (M15724A001) attached to the Omnia bracket assembly. See the following wiring instructions. Ensure that the connection to Omnia is as follows: Connect P21 of the M11961A005 cable to J21 of the DCM3.
  • Page 42 SECTION 6 - APPENDICES Generic (Non-Merged) Ensure that the connection to Omnia is as follows: Connect P21 of the M11961A005 cable to J21 of the DCM3. Connect the Y/Y pair of the M11961A005 to the designated wires coming the conduit. Connect J300 of the M02993A005 cable to P300 of the Omnia.

  • Page 43: Fcc Compliance Statement

    (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interferences that may cause undesired operation. FCC Supplier’s Declaration of Conformity 47 CFR § 2.1077 Compliance Information Unique Identifier: FlexPay IV CRIND Advantage Retrofit Kit Responsible Party - U.S. Contact Information Gilbarco Veeder-Root 7300 West Friendly Avenue...
  • Page 44 The Advantage® Series, CRIND®, Gilbarco®, and TRIND® are registered trademarks of Gilbarco Inc. Applause Media System, CIM , E-CIM , FlexPay ™ ™ ™ ™ Passport and InSite 360 are trademarks of Gilbarco Inc. EMV® is a registered trademark of EMVCo LLC. Ethernet® is a registered trademark of Xerox ™...

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