Fusion FES-512 Installation And Operation Manual
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Fusion FES-512 Installation And Operation Manual

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Installation and Operation
Residential
Manual
Commercial
Unit 30/76 Hume Highway LANSVALE
Unit 30/76 Hume Highway LANSVALE
NSW 2166 AUSTRALIA
NSW 2166 AUSTRALIA
02 9755 7851
02 9755 7851
batteries@superstart.com.au
batteries@superstart.com.au
Installation and Operation Manual
Industrial
Due to continuing product improvements, Fusion reserves the
Due to continuing product improvements, Fusion reserves the
right to change specifications without notice. For most current
right to change specifications without notice. For most current
data, please contact your Fusion Energy Storage representative.
data, please contact your Fusion Energy Storage representative.
Utilities and
Telecom

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Summary of Contents for Fusion FES-512

  • Page 1 Utilities and Telecom Unit 30/76 Hume Highway LANSVALE Unit 30/76 Hume Highway LANSVALE Due to continuing product improvements, Fusion reserves the Due to continuing product improvements, Fusion reserves the NSW 2166 AUSTRALIA NSW 2166 AUSTRALIA right to change specifications without notice. For most current right to change specifications without notice.
  • Page 2 Installation and Operation Manual INTROD UCTION FUSION ESS lithium iron phosphate battery system has been developed for energy storage applications. This manual contains all the information relevant to the installation, operation, and maintenance of the 51.2V 100Ah battery and cabinet.
  • Page 3 DO NOT dispose of battery in the trash. Unit 30/76 Hume Highway LANSVALE Unit 30/76 Hume Highway LANSVALE Due to continuing product improvements, Fusion reserves the Due to continuing product improvements, Fusion reserves the NSW 2166 AUSTRALIA NSW 2166 AUSTRALIA right to change specifications without notice.
  • Page 4 Voltage, please verify the inverter and load pairing settings of your system carefully before starting operations. Unit 30/76 Hume Highway LANSVALE Unit 30/76 Hume Highway LANSVALE Due to continuing product improvements, Fusion reserves the Due to continuing product improvements, Fusion reserves the NSW 2166 AUSTRALIA NSW 2166 AUSTRALIA right to change specifications without notice.

  • Page 5: Table Of Contents

    7.4General Provisions ....................26 7.5Definitions ........................26 Unit 30/76 Hume Highway LANSVALE Unit 30/76 Hume Highway LANSVALE Due to continuing product improvements, Fusion reserves the Due to continuing product improvements, Fusion reserves the NSW 2166 AUSTRALIA NSW 2166 AUSTRALIA right to change specifications without notice. For most current right to change specifications without notice.

  • Page 6: Background And Applications

    FES-512 Series are the first Lithium Battery systems for ESS applications. The Fusion ESS system combines high energy lithium iron phosphate cells and intelligent management system, to achieve a high degree of integration and intelligent management, and can be widely applied in various conditions 2.1 Description...

  • Page 7: Architecture

    GBMS communication protocol. Each Battery module is issued an individual ID via the toggle switches available for this purpose at the front of this battery allowing for multiples of 8 x FES-512 batteries per cluster (40Kwh Gross Storage per 8 Modules cluster)

  • Page 8: Module Layout

    Installation and Operation Manual 3.2 Module Layout The panel layout of FES-512 battery system is shown in figure3.2 Figure 3.2 Panel of FES-512 battery system Unit 30/76 Hume Highway LANSVALE Unit 30/76 Hume Highway LANSVALE Due to continuing product improvements, Fusion reserves the...
  • Page 9 0~15 Unit 30/76 Hume Highway LANSVALE Unit 30/76 Hume Highway LANSVALE Due to continuing product improvements, Fusion reserves the Due to continuing product improvements, Fusion reserves the NSW 2166 AUSTRALIA NSW 2166 AUSTRALIA right to change specifications without notice.

  • Page 10: Battery Management System（Bms

    The settings are shown in table 3.6. Unit 30/76 Hume Highway LANSVALE Unit 30/76 Hume Highway LANSVALE Due to continuing product improvements, Fusion reserves the Due to continuing product improvements, Fusion reserves the NSW 2166 AUSTRALIA NSW 2166 AUSTRALIA right to change specifications without notice.

  • Page 11: Current Protection

    ΔU=max. Cell voltage 3 min. Cell voltage Unit 30/76 Hume Highway LANSVALE Unit 30/76 Hume Highway LANSVALE Due to continuing product improvements, Fusion reserves the Due to continuing product improvements, Fusion reserves the NSW 2166 AUSTRALIA NSW 2166 AUSTRALIA right to change specifications without notice.
  • Page 12 ℃ Recover below 75 ℃ Unit 30/76 Hume Highway LANSVALE Unit 30/76 Hume Highway LANSVALE Due to continuing product improvements, Fusion reserves the Due to continuing product improvements, Fusion reserves the NSW 2166 AUSTRALIA NSW 2166 AUSTRALIA right to change specifications without notice. For most current right to change specifications without notice.

  • Page 13: Installationand Testing

    INSTALLATIONAND TESTING PREPARETO INSTALL ●Safety The installation, operation, and maintenance of Fusion lithium iron phosphate battery system must be performed by trained and qualified professional personnel. Before installation and use, please carefully read the product safety precautions and related operating rules. Strictly abide by the following safety rules and local safety regulations, personal injury or damage to the product can occur due to improper installation.

  • Page 14: Tools And Materials

    Installation and Operation Manual 4.1.1 Requirements of Installation Area The requirement of installation environment is shown in table 4.2. While the Fusion system has a wide operating envelope, it is recommended to install the equipment at a room or area where the system can be kept away from people and Flammable materials.

  • Page 15: Site Survey

    1. Check that the equipment to be connected to the battery Rack is in good condition, and check for wiring mistakes (ie: Reverse Polarity). 2. Verify the Voltage of the Inverter system and that this matches to FES-512 Voltage requirements.

  • Page 16: Installation

    Unit 30/76 Hume Highway LANSVALE Unit 30/76 Hume Highway LANSVALE Due to continuing product improvements, Fusion reserves the Due to continuing product improvements, Fusion reserves the NSW 2166 AUSTRALIA NSW 2166 AUSTRALIA right to change specifications without notice.

  • Page 17: Cautions

    System commissioning commissioning Unit 30/76 Hume Highway LANSVALE Unit 30/76 Hume Highway LANSVALE Due to continuing product improvements, Fusion reserves the Due to continuing product improvements, Fusion reserves the NSW 2166 AUSTRALIA NSW 2166 AUSTRALIA right to change specifications without notice. For most current right to change specifications without notice.
  • Page 18 Isolate the battery and do not use at the installation until this has been verified carefully by Technical Support. 2. DC wiring installation. FES-512 is designed only for parallel Installation, all batteries at the string must be connected in Parallel. In order to facilitate the wiring, the POS and...
  • Page 19 Figure 4.5 Multi-Unit Installation Configuration Unit 30/76 Hume Highway LANSVALE Unit 30/76 Hume Highway LANSVALE Due to continuing product improvements, Fusion reserves the Due to continuing product improvements, Fusion reserves the NSW 2166 AUSTRALIA NSW 2166 AUSTRALIA right to change specifications without notice.
  • Page 20 Caution ： If you have any question about the installation, please stop and contact Fusion ESS or EASYPOWER technical support immediately. If the battery does not start or battery Control panel lights do not lit up, please disconnect the battery from the DC bus, restart the battery, if still this does not reboot the battery contact technical support for assistance.

  • Page 21: Common Faults And Solutions

    Fusion ESS technical staff. Unit 30/76 Hume Highway LANSVALE Unit 30/76 Hume Highway LANSVALE Due to continuing product improvements, Fusion reserves the Due to continuing product improvements, Fusion reserves the NSW 2166 AUSTRALIA NSW 2166 AUSTRALIA right to change specifications without notice.

  • Page 22: 6Specifications

    Less than 3 months at 35~55℃ Unit 30/76 Hume Highway LANSVALE Unit 30/76 Hume Highway LANSVALE Due to continuing product improvements, Fusion reserves the Due to continuing product improvements, Fusion reserves the NSW 2166 AUSTRALIA NSW 2166 AUSTRALIA right to change specifications without notice. For most current right to change specifications without notice.

  • Page 23: 7Product Warranty

    7.3. This warranty does not include any accessories and tool kit items provided with the Product. Fusion ESS Battery will repair or replace the Product if the Product is defective and returned during the Warranty Period at its own discretions through its distributors.

  • Page 24: Warranty Claim

    The installation is performed according to the Battery cabinet IP rating in a clean and well insulated/ventilated room. 7.2 Warranty Claim Claims can be made to Fusion ESS Battery directly. In order to claim under this Warranty, You must: present the certificate of warranty declaration in its original form;...
  • Page 25 Final verification of the claim will be made by Superstart Batteries. If You dispute Fusion Batteries verification of the claim, the Product must be evaluated by Australian government certified testing lab or a certified 3rd party testing company. You will bear the cost of any 3rd party evaluation service charge.

  • Page 26: Exclusions Of Warranty

    Installation and Operation Manual 7.3 Exclusions of Warranty To the extent permitted by law,Fusion ESS Battery exclude sallli ability for the Product to the extent that any damage or defect has been caused or contributed to by the following: Inverter or charger failure;...

  • Page 27: General Provisions

    7.5 Definitions Authorized Reseller means an approved Fusion ESS retailer or distributor in the Territory. 1. 1. Consumer Law means: Australian Consumer Law 2.

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