BBH SMX 100 Series Installation Manual
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BBH SMX 100 Series Installation Manual

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HB-37420-810-01-30F-EN SMX100 Gen1 Installation manual
Page 1 of 218
Version: 30F

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Summary of Contents for BBH SMX 100 Series

  • Page 1 Installation manual Installation Manual SMX 100 series SMX Modular HB-37420-810-01-30F-EN SMX100 Gen1 Installation manual Page 1 of 218 Version: 30F...
  • Page 2 Installation manual Installation manual for base devices of SMX100 series - SMX100-1 (/4x, /5x) - SMX100-2 (/4x, /5x) - SMX100-4 (/4x, /5x) and the expansion modules SMX121 SMX121-2 SMX122 SMX122A SMX122-2 SMX122-2A SMX131 SMX131R Options: - Standard field bus - Standard field bus and safety protocol - Safe, analog inputs - Relay HB-37420-810-01-30F-EN SMX100 Gen1 Installation manual...
  • Page 3 However, we would like to point out, that this document cannot always be updated at the same time as the technical further development of the products. Information and specifications can be changed at any time. Please keep yourself informed about the current version under www.bbh-products.de. Devices of the BBH Products GmbH Böttgerstraße 40...

  • Page 4: Table Of Contents

    Installation manual Content IMPORTANT NOTES ..................... 7 Definitions .............................. 7 Co-valid documents ..........................8 Abbreviations used ..........................9 SAFETY REGULATIONS ..................11 Intended use ............................11 Use in regions with UL/CSA requirements .................... 11 General safety regulations ........................12 Operation and service .......................... 13 Transport/storage ..........................
  • Page 5 Installation manual External 24 VDC – voltage supply ......................132 Connection of the external encoder supply ..................134 5.8.1 Incremental, HTL, SIN/COS, SSI......................134 5.8.2 Resolver ..............................135 Connection of digital inputs ........................ 136 5.10 Connection of analog inputs ....................... 137 5.11 Connection of position and speed sensors ..................
  • Page 6 Installation manual 14.3.2 Specification of safety requirements (structural schematic) ............188 14.3.3 Specification of the functional safety system .................. 192 14.3.4 Software specification ........................195 14.3.5 Hardware specification ........................197 14.3.6 Hard and Software design ........................ 200 14.3.7 Testing of the hardware design ......................200 14.3.8 Verification software(program) and parameters ................

  • Page 7: Important Notes

    Installation manual 1 Important notes Definition of individual target groups Project engineers for safe drive systems: Engineers and technicians Assembly, electric installation, maintenance and replacement of devices: Maintenance electricians and service technicians Commissioning, operation and configuration: Technicians and engineers 1.1 Definitions The designation SMX100 is used as generic term for all derivatives from the SMX100 product range.

  • Page 8: Co-Valid Documents

    Installation manual 1.2 Co-valid documents Description Referenz Configuration of the SMX100 module SafePLC programming manual for stand-alone applications without (System CD) field-bus interfacing with the program "SafePLC" Validation report for implemented Safety inspection with acceptance parameterization and PLC-program protocol Acceptance test for general safety Certificate for type approval test as related applications safety control acc.

  • Page 9: Abbreviations Used

    Installation manual 1.3 Abbreviations used Abbreviation Meaning Alternating voltage Instruction list ELIA Employer's liability insurance association Clock (cycle) Central Processing Unit Direct voltage DI1..DI14 Digital Input (Digitaler Eingang) Deutsches Institut für Normung (German Institute for Standardization) Digital Output (Digitaler Ausgang) Emergency Monitoring Unit oder External Monitoring Unit Electromagnetic compatibility Emergency Limit Control...
  • Page 10 Installation manual Abbreviation Meaning Verband der Elektrotechnik, Elektronik und Informationstechnik e. (association for electrical engineering, electronics and information technology) HB-37420-810-01-30F-EN SMX100 Gen1 Installation manual Page 10 of 218 Version: 30F...

  • Page 11: Safety Regulations

    Installation manual 2 Safety regulations 2.1 Intended use Devices of the SMX100 series are programmable fail-safe control system intended for the establishment of emergency shut-down features and functions. The devices are intended for use in EMERGENCY STOP facilities, as safety component as defined by the EC machine directive 2006/42/EG, as PES for risk reduction as defined by IEC 61508, in safety circuits acc.

  • Page 12: General Safety Regulations

    Installation manual 2.3 General safety regulations Safety note: • In order to avoid damage to persons and property only qualified personnel is entitled to work on the device. The term qualified personnel refers to persons who have successfully completed electrotechnical training and are fully familiar with the applicable rules and standards of electrical engineering.

  • Page 13: Operation And Service

    Using our devices contrary to the rules and conditions specified hereunder can lead to injuries or fatalities as well as damage to connected devices and machines! This will also cause the loss of all warranty and compensation claims against BBH. 2.4 Operation and service The module must always be de-energized before installation and removal, or before disconnecting signal lines.

  • Page 14: Device Types

    Installation manual 3 Device types The series SMX100 consists of base devices SMX100-1, SMX100-2, SMX100-4 optionally with o integrated communication modules ▪ Standard field bus SMX100-x(/5x) or ▪ Safe field bus SMX100-x(/4x) central I/O expansion modules SMX131, SMX131R central axis expansion modules SMX121, SMX121-2, SMX122 or SMX122A, and SMX122-2 or SMX122-2A Basic devices SMX100-x series is a modular safety controller.
  • Page 15 Installation manual Safety note: • The 24V DC supply terminals of the SMX module must be fused with an external back-up fuse of 2A (24VDC). Recommended fuse type: 2A circuit breaker (Class B) or fuse (fast-blow). • Depending on the current requirement, fusing can be done in total or per I/O group. HB-37420-810-01-30F-EN SMX100 Gen1 Installation manual Page 15 of 218 Version: 30F...

  • Page 16: Module Overview

    Installation manual 3.1 Module overview Basic units Expansion units Designation 122-2/ 100-1 (/4x) 100-2 (/4x) 100-4 (/4x) 121-2 122/122A 131/131R 122-2A General data Max. no. of expansion modules Safe digital inputs Safe digital I/Os 10/2 Safe digital outputs (DOx H/L) Safe analog inputs Safe relay outputs Auxiliary outputs...

  • Page 17: Characteristic Data Of Device

    Installation manual 3.2 Characteristic data of device 3.2.1 Basic modules 3.2.1.1 System module SMX100-1 (/4x, /5x) Type designation Device design Design of module with the following periphery: Digital inputs Pulse outputs Relay outputs LOSIDE HISIDE Auxiliary outputs diagnostic- and configuration interface function button 7-segment display status LED...
  • Page 18 Installation manual o standard fieldbus communication (/4x) via CAN bus 2.0 interface, CANopen, PROFIBUS, PROFINET, EtherCAT, DeviceNet, or o safe fieldbus communication (/5x) via PROFIsafe V 2.0 or FSoE with a higher level controller See: Chapter 3.2.3 “Optional Communication interface” •...
  • Page 19 Installation manual Technical characteristic data SMX100-1 (/4x, /5x) Safety related characteristic data PL acc. to EN ISO 13849-1 PL e PFH / architecture 1,4 * 10 /Cat 4 ** MTTF 147 years ** SIL acc. to IEC 61508 SIL 3 Proof test interval 20 years = max.
  • Page 20 Installation manual 3.2.1.2 System module SMX100–2 (/4x, /5x) Type designation Device design Design of module with the following periphery: Digital inputs Pulse outputs Digital I/O‘s Relay outputs LOSIDE HISIDE Auxiliary outputs Diagnostic and configuration interface Function button 7-segment display Status LED Status LEDs for inputs Status LEDs for pulse outputs Status LEDs for relay outputs...
  • Page 21 Installation manual o standard fieldbus communication (/4x) via CAN bus 2.0 interface, CANopen, PROFIBUS, PROFINET, EtherCAT, DeviceNet, or o safe fieldbus communication (/5x) via PROFIsafe V 2.0 or FSoE with a higher level controller See: Chapter 3.2.3 “Optional Communication interface” •...
  • Page 22 Installation manual Technical characteristic data SMX100-2(/4x, /5x) Safety related characteristic data PL acc. to EN ISO 13849-1 PL e PFH / architecture 1,6 * 10 /Cat 4 ** MTTF 96 years ** SIL acc. to IEC 61508 SIL 3 Proof test interval 20 years = max.
  • Page 23 Installation manual 3.2.1.3 System module SMX100–4(/4x, /5x) Type designation Device design Design of module with the following periphery: Digital inputs Pulse outputs Digital I/O‘s Relay outputs LOSIDE HISIDE Auxiliary outputs Diagnostic and configuration interface Function button 7-segment display status LED status LEDs for inputs status LEDs for pulse outputs status LEDs for relay outputs...
  • Page 24 Installation manual • Optional: Communication interface (/4x, /5x), with connection to higher-level master via o standard fieldbus communication (/4x) via CAN bus 2.0 interface, CANopen, PROFIBUS, PROFINET, EtherCAT, DeviceNet, or o safe fieldbus communication (/5x) via PROFIsafe V 2.0 or FSoE with a higher level controller See: Chapter 3.2.3 “Optional Communication interface”...
  • Page 25 Installation manual Technical characteristic data SMX100-4 (/4x, /5x) Safety related characteristic data Pl acc. to EN ISO 13849-1 PL e PFH / architecture 1,7 * 10 / Cat 4 ** MTTF 71 years ** SIL acc. to IEC 61508 SIL 3 Proof test interval 20 years = max.

  • Page 26: Central Expansion Modules

    Installation manual 3.2.2 Central expansion modules 3.2.2.1 Expansion module SMX121 Type designation Device design Design of module with the following periphery: Sensor interface Digital inputs, alternative 4 counting inputs status LED status LEDs for inputs Backplane bus interface Characteristics of the module: •...
  • Page 27 Installation manual Technical characteristic data SMX121 Safety related characteristic data Pl acc. to EN ISO 13849-1 PL e PFH / architecture 1,2 * 10 / Cat 4 ** MTTF 174 years ** SIL acc. to IEC 61508 SIL 3 Proof test interval 20 years = max.
  • Page 28 Installation manual 3.2.2.2 Expansion module SMX121-2 Type designation Device design Design of module with the following periphery: Sensor interfaces Digital inputs, alternative 4 counting inputs Status LED Status LEDs for inputs Backplane bus interface Characteristics of the module: • Logic processing up to Pl e acc. to EN ISO 13849-1 or SIL 3 acc. to EN 61508 •...
  • Page 29 Installation manual Technical characteristic data SMX121-2 Safety related characteristic data Pl acc. to EN ISO 13849-1 PL e 1,2 * 10 / Cat 4 ** / architecture MTTFd 174 years ** SIL acc. to IEC 61508 SIL 3 Proof test interval 20 years = max.
  • Page 30 Installation manual (**) see chapter 4 „Safety related characteristics” HB-37420-810-01-30F-EN SMX100 Gen1 Installation manual Page 30 of 218 Version: 30F...
  • Page 31 Installation manual 3.2.2.3 Expansion module SMX122/122A Type designation Device design Design of module with the following periphery: Sensor interfaces Digital inputs, alternative 4 counting inputs 2x2 Analogue inputs (Variant A) Status LED Status LEDs for inputs backplane bus interface Characteristics of the module: •...
  • Page 32 Installation manual Technical characteristic data SMX122/122A Safety related characteristic data Pl acc. to EN ISO 13849-1 PL e PFH / architecture 1,2 * 10 / Cat 4 ** MTTF 174 years ** SIL acc. to IEC 61508 SIL 3 Proof test interval 20 years = max.
  • Page 33 Installation manual 3.2.2.4 Expansion module SMX122-2/122-2A Type designation Device design Design of module with the following periphery: Sensor interfaces Digital inputs, alternative 4 counting inputs 2x2 Analogue inputs (Variant A) Status-LED Status LEDs for inputs Backplane bus interface Characteristics of the module •...
  • Page 34 Installation manual Technical characteristic data SMX122–2/122-2A Safety related characteristic data Pl acc. to EN ISO 13849-1 PL e 1,2*10 / Cat 4 ** / architecture MTTF 174 years ** SIL acc. to IEC 61508 SIL 3 Proof test interval 20 years = max. operation period General data Max.
  • Page 35 Installation manual Weight SMX122-2/122-2A = 520 Mounting To snap on top-hat rail Number of T-bus connectors Max. terminal cross-section / AWG 1,5 mm² Maximum 2 encoder / axis (**) See chapter 4 „Safety related characteristics“ (***) Analogue electricity, voltage inputs are available as options z.B.: SMX122-2A-U Voltage inputs...
  • Page 36 Installation manual 3.2.2.5 Expansion module SMX131/131R Type designation Device design Design of module with the following periphery: Digital inputs 10/2 Digital I/O’s, configurable as input or output (variant R) – only 2 I/Os Pulse outputs Auxiliary outputs Relay outputs (variant R) Status-LED Status LEDs for inputs Status-LEDs for pulse outputs...
  • Page 37 Installation manual Technical characteristic data SMX131/ 131R Safety related characteristic data Pl acc. to EN ISO 13849-1 PL e PFH / architecture 2,2 * 10 /Cat 4 ** plus in SMX131R -9 ( 1-channel per Rel 2,0 * 10 max. 8) 2-channel per Rel 1,0 * 10 -9 ( max.

  • Page 38: Optional Communication Interface

    Installation manual 3.2.3 Optional Communication interface 3.2.3.1 SMX1xx/5x Type designation Device design SMX1xx/51 Designs of the module with following SMX1xx/52 peripherals: SMX1xx/53 SMX1xx/54 SMX51 CAN 2.0 SMX1xx/55 SMX1xx/57 SMX52 PROFIBUS SMX53 PROFINET SMX54 CANopen SMX55 EtherCAT SMX57 DeviceNet Backplane bus interface Status LED for operating status Status LED CAN-communication Characteristics of the module:...
  • Page 39 Installation manual Technical characteristic data: SMX5x Safety related characteristic data Pl acc. to EN ISO 13849-1 n.a. PFH / architecture n.a. SIL acc. to IEC 61508 n.a. Proof test interval n.a. General data Fieldbus interface Type of connection Standard acc. to field bus type Max.
  • Page 40 Installation manual 3.2.3.2 SMX1xx/4x Type designation Device design SMX1xx/43 Designs of the module with following peripherals: SMX1xx/45 SMX1xx/43 PROFIsafe over PROFINET SMX1xx/45 FSoE (Fail Safe over EtherCAT) Status LED for operating status Status LED internal SPI communication Status LED field bus Characteristics of the module: •...
  • Page 41 Installation manual Technical characteristic data: SMX1xx/4x Safety related characteristic data Pl acc. to EN ISO 13849-1 n.a. PFH / architecture n.a. SIL acc. to IEC 61508 n.a. Proof test interval n.a. General data Fieldbus interface Type of connection Standard acc. to field bus type Max.
  • Page 42 Installation manual 3.2.3.3 Encoder specifications Physical Layer RS-422 compatible Measuring signal A/B Track with 90 degree phase difference Max. frequency of input cycles (X31, 250 kHz / 500 kHz X32 / X33, X34) Type of connection D-SUB 9pol Sin / Cos Physical Layer RS-422 compatible Measuring signal A/B...

  • Page 43: Identification

    Installation manual 3.3 Identification The type plate is located on the left side wall of the module and contains the following information: 3.3.1 Type plate Type designation Part number Serial number Identification of hardware release Identification of software release Safety category Input characteristics Output characteristics Date of manufacture (week/year)

  • Page 44: Scope Of Delivery

    Installation manual 3.3.2 Scope of delivery The scope of delivery contains: SMX module: • Plug for all signal terminals without encoder connection Not included in the scope of delivery: • SafePLC configuration software CD with ➢ Installation manual ➢ Programming manual ➢...

  • Page 45: Safety Related Characteristics

    Installation manual 4 Safety related characteristics 4.1 General design, safety related architecture and characteristic data The inner structure of all modules of SMX100 series with the exception of communication interfaces consist of two separate channels with reciprocal comparison of results. High quality diagnoses for fault detection are made in each of the two channels.
  • Page 46 Installation manual The following cases should be differentiated: a) Axis module with safety functions related to an axis or use of safe inputs at an expansion module and shut-off channel via outputs of the base module sensor communication actuator Expansion module Base module SMX100 system = PFHSMX...
  • Page 47 Installation manual c) Inputs at the base module and shut-off channel via outputs of an expansion module sensor N actuator Base module Expansion module SMX100 system = PFHSMX + PFH SMX100 100-X SMX1XX_OUT d) Axis module with safety functions related to an axis or use of safe inputs at an expansion module and shut-off channel via outputs of an expansion module actuator Base module...
  • Page 48 Installation manual Characteristic data: see chapter 11.2 „Safety related characteristic data“ Safety note: • The specific safety related characteristic data of the corresponding module can be taken from the technical characteristic data in chapter 3. • When using several sensors with different functions (e.g. position indicator access door + speed detection) for a safety function (e.g.

  • Page 49: Safety Related Characteristic Data And Wiring For The Connected Sensors

    Installation manual 4.2 Safety related characteristic data and wiring for the connected sensors The SMX100 modules have completely separated signal processing paths for each safety input. This applies for both the digital and the analog inputs. Furthermore, measures for achieving the highest possible DC-values have been implemented. 4.2.1 Digital sensors: Digital inputs and outputs are generally of a completely redundant design, except the electro- magnetic input terminal.
  • Page 50 Installation manual 4.2.1.2 DC digital sensors/inputs The SMX100 modules ensure far reaching diagnostics functions for the input element. These are carried out permanently, or optionally (cross-shorting monitoring by means of pulse identifier, cross-comparison, 2- or multi-channel sensor with/without time-out, start-up test). Permanently active diagnostics functions: Cross-comparison: SMX module inputs are in general internally designed with two channels.
  • Page 51 Installation manual Start test: Each time the safety module (=SMX module) is switched on, the input element must be tested in direction of the Low signal status (defined Safe State), e.g. by actuating the Emergency Stop button or a door lock after the system has been started. Operational / organizational tests: Apart from the previously mentioned diagnostic measures for the SMX modules, cyclic testing can be performed within the application.
  • Page 52 Installation manual The following diagnoses for input sensors can generally be used for the safety related assessment of the entire system: Input element Parameterized / Definition of measure Note characteristic operational tests Single-channel Cyclic test pulse by dynamic A sufficiently high >60 change of input signals test rate must be...
  • Page 53 Installation manual Safety note: • The manufacturer's data (MTTF , FIT-numbers, etc.) must be used for a safety related assessment of the partial system "Sensors". • The DC-values listed in the table must be used conservatively and compliance with the boundary conditions (see table under „Remarks“) must be ensured.
  • Page 54 Installation manual 4.2.1.3.2 Digital inputs (EAEx) Digital inputs Achievable Comment performance level Without pulse, single channel static signal -> auxiliary input Without pulse, dual channel static signal At least one request/day required by PL e application Fault detection only upon request Without pulse, dual channel static signal PL d Less than one request/day required by...
  • Page 55 Installation manual 4.2.1.4 Exemplary connections of digital sensors 4.2.1.4.1 Single-channel sensor, without cross-shorting test DI13 DI14 Fig.: Single-channel sensor, without cross-shorting test The single-channel sensor is connected to the SMX100 without clocking or without cross- shorting test. This design is not recommended for safety applications. Pl b acc. to EN ISO 13849-1 can maximally be reached.
  • Page 56 Installation manual When using a single-channel sensor with clocking, the power supply of the switching element is attached to the clock exit P1 or P2. The clock must subsequently be assigned to the SMX100. The use of a single-channel sensor with clock detects: •...
  • Page 57 Installation manual 4.2.1.4.3 Dual-channel sensor without timeout with cross-shorting test Faults are at least detected when requested. The DC is medium and by using cyclic tests (start test, operational/organizational tests) can be changed up to high level. depending on the test frequency.
  • Page 58 Installation manual Safety note: • Pl d or higher in accordance with EN ISO 13849-1 is achieved by using switching elements / sensors with positively opening contacts or positive actuation acc. to EN 60947-5-1 • PL e according to EN ISO 13849-1 is achieved when using diverse input elements with sufficiently high MTTFd and sufficient testing by operationally guaranteed dynamization of the switching state in conjunction with temporal plausibility monitoring.
  • Page 59 Installation manual 4.2.1.4.4 Dual-channel sensor with time-out and cross-shorting test Cross-shorting as well as connections to DC 24 V and DC 0 V can be detected by using two independent clock signals on the homogeneous sensor. Pl d or higher acc. to EN ISO 13849-1 can be achieved when: - Use of sensors/switching elements with forced actuation.
  • Page 60 Installation manual 4.2.1.5 Overview of achievable PI for digital safety inputs Type of sensor / Input Parameterized / Achievable PI Fault exclusion for input Condition for input element input element operational tests acc. to element EN ISO 13849-1 Operation proven input element DI01 ...
  • Page 61 Installation manual Type of sensor / InPort Parameterized / Achievable PI Fault exclusion for input Condition for input element input element operational tests acc. to EN element 13849-1 Short-circuit between input/signal line Connection in control cabinet or (only with common switching protected routing Dual-channel parallel elements = 2xNO or 2xNC)

  • Page 62: Sensors For Speed And/Or Position Detection

    Installation manual 4.2.2 Sensors for speed and/or position detection 4.2.2.1 General safety related structure of the sensor interface for position and/or speed The expansion modules of the SMX100 series can be optionally equipped with one (SMX111, SMX112, SMX121, SMX122) or two encoder interfaces (SMX111-2, SMX112-2, SMX121-2, SMX122-2) per axis.
  • Page 63 Installation manual 4.2.2.2 General diagnostic measures for encoder interface For fault detection in the sensor system the SMX series has a number of diagnostic measures implemented, depending on the chosen encoder type or its combination. These are automatically activated when choosing the encoder type. With respect to their type and effectiveness diagnostic measures can generally be classified using the following table: Diagnoses for sensors for position and/or speed detection:...
  • Page 64 Installation manual 4.2.2.3 Encoder types and their combination, diagnostic data Type Type Type 2-channel Safe Safe Safe 2-channel partial system Encoder at Encoder at Encoder at absolute Fault exclusion 1-channel speed direction partial system non-dynamic Interface Interface Interface position partial system dynamic (standstill X31/X33...
  • Page 65 Installation manual Safe 2-channel 2-channel Encoder at Encoder at Encoder at absolute partial system Safe Safe 1-channel partial system Interface Interface Interface position non-dynamic speed direction partial system dynamic X31/X33 X33/X34 (standstill monitoring) 2 x counter n.a. 90-95% Proxi 90° SIN/COS n.a.
  • Page 66 Installation manual 4.2.2.4 Specific diagnostic measures with regard to the encoder type used Encoder type Incremental SIN/COS Proxi 2 x counting input Proxi 1 x counting input Incremental Resolver SIN/COS Only in High-Resolution Mode HB-37420-810-01-30F-EN SMX100 Gen1 Installation manual Page 66 of 218 Version: 30F...
  • Page 67 Installation manual 4.2.2.5 Safety relevant cut-off thresholds encoder systems for position and speed detection Plausibility tests with the current position and speed values are performed between both measuring channels A and B of the SMX100 module as a basic measure, which are then checked against parameterizable thresholds.
  • Page 68 Installation manual Value Wert Acceleration [rev/min/s] Resolution Acceleration [mm/s ] und [m/s ² ² Resolution Graph acceleration, rotary Graph acceleration, linear (Values in rev/min/s) (Values in mm/s and m/s²) Safety note: • The fault can be optimized by choosing a suitable sensor resolution for the corresponding application.
  • Page 69 Installation manual • The filter time can be variably set between 0 and 64 in steps of 8. The dimension is "msec". In order to determine the response time of the overall system, the filter times must be added to the specified response times of the SMX systems (see chapter 11). Safety note: •...
  • Page 70 Installation manual 4.2.2.6 Safety related assessment of encoder types or there combination Due to the monitoring functions implemented in the SMX-series, no special demands are initially made on the internal design of the encoder electronics in applications with encoder systems, i.e. standard encoders can normally be used.
  • Page 71 Installation manual The SMX100 module generally detects the following faults in the external encoder system: • Short-circuits between safety relevant signal lines • Interruptions in safety relevant signal lines • Stuck at 0 or 1 on one or all safety relevant signal lines Each encoder type has further specific diagnoses for fault detection in the external encoder system assigned.

  • Page 72: Analog Sensors

    Installation manual 4.2.3 Analog sensors The basic modules SMX12A have two analog inputs with two input channels each. Only 2-channel sensors can generally be connected to this interface. The internal signal processing takes place separately in the two channels with cross-comparison of the results.
  • Page 73 Installation manual Safety note: • The manufacturer's data (MTTF , FIT-numbers, etc.) must be used for a safety related assessment of the partial system "Sensors". • The DC-values listed in the table must be used conservatively and compliance with the boundary conditions (see table under „Remarks“) must be ensured.
  • Page 74 Installation manual 4.2.3.1.1 Voltage sensor with test pulse 1 NC 2 NC 3 DO 0.1 4 DO 0.2 X25/26 1 -AI 1+ Voltage sensor with Spannungssensor 2 -AI 1- test input for signal mit Testeingang stroke für Signalhub 3 -AI 2+ 4 -AI 2- 4.2.3.1.2 Current sensor with test pulse 1 NC...

  • Page 75: Safety Related Characteristic Data And Wiring Of The Outputs

    Installation manual Safety related characteristic data and wiring of the outputs SMX modules all have safe outputs of various types. For wiring, the corresponding characteristic as specified in the following description, must be accounted for. 4.3.1 Characteristic of the output elements Actuator Aktuator Single-channel output SMX and single-channel actuator without diagnostics...

  • Page 76: Diagnoses In The Cut-Off Circuit

    Installation manual Single-channel output SMX with internal dual-channel processing (EAAx) and dual-channel actuator with dual-channel diagnose Aktuator Actuator Dual-channel output SMX and dual-channel actuator with single-channel diagnose Aktuator Actuator Dual-channel output SMX and dual-channel actuator with dual-channel diagnose 4.3.2 Diagnoses in the cut-off circuit The cut-off circuit is equipped with durably implemented and parametrizable diagnostics functions.
  • Page 77 Installation manual Parametrizable diagnostics functions: Readback of the actuator status via auxiliary contacts, position indicators, etc.: The current status of the actuator is detected by correspondingly suitable auxiliary contacts or position indicators and compared with the nominal status. Any deviation is thereby clearly recognized.

  • Page 78: Permissible Capacitive And Inductive Load At Safe Outputs

    Installation manual 4.3.3 Permissible capacitive and inductive load at safe outputs The safe outputs of the SMX100 exhibit an OSSD character. That is, the outputs are cyclically switched off for the test of the switching off ability and the status is read back. The examination of the switching off ability takes place according to the following criteria/functions: After switching the output off, the output voltage may max.

  • Page 79: Digital Outputs

    Installation manual 4.3.4 Digital Outputs The modules • SMX100-1, SMX100-2, SMX100-4 • SMX111, SMX111-2, SMX112, SMX112-2 • SMX131 all have basic outputs of identical design. 4.3.4.1 Characteristic data of the basic outputs The SMX-Serie provides a total of 8 outputs, which can be interconnected individually or in groups.
  • Page 80 Installation manual Safety note: • For applications with frequent safety shut-down requests these tests should be performed more frequently, e.g. at the beginning of the shift, 1 x per week. However, a test should at least be carried out cyclically 1 x year. •...
  • Page 81 Installation manual 4.3.4.2.1 Single-channel switching relay or semi-conductor output without test For the connection of multi-phase applications or for higher current demands external contactors may be used. For a single-pole connection without external test please bear in mind that the SMX100 module will not recognize bonding of one or several external contacts.
  • Page 82 Installation manual 4.3.4.2.2 Single-channel switching relay or semi-conductor output with external switching amplifier and testing When using external switching amplifiers or downstream electro-mechanical, pneumatic or hydraulic components, the setup for testing the complete chain and a message/warning feature for detected faults is required in order to achieve PI c or higher. Positively guided auxiliary contacts are especially needed for electro-mechanical devices and message contacts for the valve position are required for hydraulic or pneumatic components.
  • Page 83 Installation manual 4.3.4.2.3 Single-channel switching relay or semi-conductor output with dual-channel external circuit with testing For safety applications from PL C after EN ISO 13849-1 it is recommended, or demanded to access two external switching off elements. For reaching error of PL c or higher, a device for testing the complete chain and a notification/warning device is further required when an error is recognized - for this see notes under 4.3.4.2.2.
  • Page 84 Installation manual DO0_P DO0_M DO1_P DO1_M DI13 DI14 DO.1 DO.2 Fig.: Single-channel switching output DO0_P with dual-channel external circuit as combination of electro-mechanical element and hydraulic/pneumatic valve and monitoring at two inputs Safety note: • Only conditionally recommended for safety applications! In this context see also the notes in EN ISO 13849-1 concerning the application and the required fault exclusions.
  • Page 85 Installation manual 4.3.4.2.4 Two-channel switching relay output with external monitoring - group feedback For safety related applications from Pl d acc. to EN ISO 13849-1 two relays on the SMX1xx module and two external power contactors are used. DI13 DI14 Fig.: Two-channel switching relay output with external monitoring –...
  • Page 86 Installation manual 4.3.4.2.5 Dual-channel output with relay output and semi-conductor output – external control circuit with monitoring For safety applications from PI d and higher acc. to EN ISO 13849-1. The external circuit is controlled in dual-channel mode via a relay and a semi-conductor output. Each of the two external cutout paths is monitored.
  • Page 87 Installation manual 4.3.4.2.7 Dual-channel output with semi-conductor output and external control circuit in PI e For safety applications from PI d and higher acc. to EN ISO 13849-1. The external circuit is controlled in dual-channel mode via the semi-conductor outputs. For PL e acc. to EN ISO 13849-1 PI e is demanded for the external circuit DO0_P Pl e...

  • Page 88: Digital Outputs I/O's (Eaax)

    Installation manual 4.3.5 Digital outputs I/O’s (EAAx) The modules • SMX100-2, SMX100-4 • SMX131, SMX131R respectively have configurable safe digital I/O's in different numbers (see chapter 3.1 ”Module overview”). This connection acts as safe digital pp-switching output parameterized as output (EAAx).
  • Page 89 Installation manual 4.3.5.2 Wiring examples for safe digital outputs I/O's (EAAx) extension module 4.3.5.2.1 Wiring single-channel without testing When using a two-channel output (EAAx) in connection with a single-channel external wiring without external examination it must be taken into account that and adherence of one or several external contacts of the SMX1xx module is not recognized.
  • Page 90 Installation manual 4.3.5.2.2 Wiring single-channel with testing When using a two-channel output (EAAx) in connection with a single-channel external wiring with testing. Positively guided auxiliary contacts are especially needed for electro-mechanical devices and message contacts for the valve position are required for hydraulic or pneumatic components. Furthermore, a message/warning device for indicating a failure is required.
  • Page 91 Installation manual 4.3.5.2.3 Wiring with safe cut-off circuit For safety applications from PI c and higher acc. to EN ISO 13849-1. The external circuit is controlled directly via a two-channel output. The achievable PL acc. to EN ISO 13849-1 depends on the use of dynamic testing (see 4.3.2.1 DC) and the PL of the downstream device.
  • Page 92 Installation manual 4.3.5.2.5 Redundant two-channel output Suitable for PI d and higher acc. to EN ISO 13849-1. Use of two outputs EAAx in connection with a dual-channel external wiring. 4.3.5.2.5.1 Outputs in the same group IQQ01 IQQ02 IQQ03 IQQ04 IQQ05 IQQ06 IQQ07 IQQ08...
  • Page 93 Installation manual 4.3.5.2.5.2 Outputs in different groups EAA1 EAA2 EAA3 EAA4 EAA5 EAA6 EAA7 EAA8 EAA9 EAA10 Fig.: Redundant two-channel outputs in different groups in connection with two-channel switching-off circuit Safety note: • For a safety related assessment of the partial system output the data issued by the respective manufacturer (MTTF , FIT-numbers, B10d-value, etc.) must be used when using external elements, e.g.
  • Page 94 Installation manual 4.3.5.3 Overview of achievable PI for digital safety outputs Output SMX Actuator / Category MTTF Achievabl Boundary Fault external shut- acc. to Actuat e PI acc. conditions exclusion down circuit EN13849-1 to EN ISO 13849-1 Single-channel Single-channel Cat. B Medium b Contactor and without dynamic...
  • Page 95 Installation manual Output SMX Actuator / Categor MTTF Achieva Boundary Fault external shut- y acc. to Actuat ble PI conditions exclusion down circuit EN13849 acc. to 13849-1 Dual-channel Dual-channel Cat. 3 Monitoring Medium Contactor and Short circuit without Contactor, valve, in both or High downstream...

  • Page 96: Connection And Installation

    Installation manual 5 Connection and installation 5.1 General notes on installation Strictly follow the safety regulations when installing! Degree of protection IP20 Route all signal lines for the interfacing of digital inputs and contact monitoring separately. You should in any case disconnect 230VAC voltages from extra-low voltage lines (24V), if these voltages are used in connection with the application.

  • Page 97: Installation And Assembly Of The Smx100 Module

    In this case the backplane bus system needs to be configured by BBH when placing the order and delivered in accordance with the application in question. The backplane bus system consists of a 5-pin plug connector with snap-in contacts. In these plug connectors all 5 contacts are equipped by standard.

  • Page 98: Arrangement Examples

    Installation manual 5.3.1 Arrangement examples 5.3.1.1 SMX100-1 + SMX111 + SMX121 SMX100-1 SMX111 SMX121 There is no TB2 between the SMX111 module and the communication module SMX121 because the power supply for the SMX121 is fed in through the backplane bus system. 5.3.1.2 SMX100-2 + SMX121-2 + SMX5x SMX5x SMX100-2...

  • Page 99: Assembling The Modules

    Installation manual 5.4 Assembling the modules The modules are mounted on C-standard rails by means of snap-on latches. 5.4.1 Assembly on C-rail The devices are inserted into the rail under an oblique angle and then snapped on downwards. For disassembling use a screwdriver, insert it into the slot of the downwards pointing latch and then move it up.

  • Page 100: Assembly On Backplane Bus

    Installation manual 5.4.2 Assembly on backplane bus After assembling the backplane bus the device can be installed. For this purpose insert the module from above into the plug connection under a oblique angle and snap it onto the C-rail. Insert the module from above under an oblique angle. Snap-on downwards on to the C-rail.
  • Page 101 Installation manual Snap the backplane bus element into the C-rail and insert it into the counter-piece by sliding it sideways. HB-37420-810-01-30F-EN SMX100 Gen1 Installation manual Page 101 of 218 Version: 30F...

  • Page 102: Installation And Configuration Io Extension

    Installation manual 5.5 Installation and configuration IO extension 5.5.1 Registration SMX131 to base device After starting the "SafePLC" program, first the base device. This additional button allows you to select the SMX131 module. Note: Max. two SMX131 modules can be connected to one base device. HB-37420-810-01-30F-EN SMX100 Gen1 Installation manual Page 102 of 218 Version: 30F...

  • Page 103: Configuration Of I/O Assignment Smx131

    Installation manual 5.5.2 Configuration of I/O assignment SMX131 In the main menu of the "SafePLC" program, the configuration dialog for the SMX131 module can be opened by "double-clicking" on the expansion module. 5.5.3 Logische Adresskonfiguration SMX131 In the SMX131 configuration dialog the following settings have to be done: •...
  • Page 104 Installation manual This setting is made on the back of the module Note: • Address range of the SMX slave module from 1...15. • Address "0" is reserved for the basic device. HB-37420-810-01-30F-EN SMX100 Gen1 Installation manual Page 104 of 218 Version: 30F...

  • Page 105: Terminal Assignment

    Installation manual 5.6 Terminal assignment 5.6.1 Terminal assignment SMX 100-1 SMX100-1 Terminal assignment Unit Terminal Description Note 1 - U24_EXT Voltage supply device +24 VDC 2 - U24_EXT 3 - GND_EXT Voltage supply device 0 VDC 4 - GND_EXT 1 - DI13 Safe digital inputs 2 - DI14 3 - P1...
  • Page 106 Installation manual Terminal assignment Unit Terminal Description Note 1 - U24_EXT1 Voltage supply device +24 VDC 2 - U24_EXT2 Voltage supply device +24 VDC 3 - GND_EXT1 Voltage supply device 0 VDC 4 - GND_EXT2 1 – NC 2 – NC 3 –...

  • Page 107: Terminal Assignment Smx 100-2

    Installation manual 5.6.2 Terminal assignment SMX 100-2 SMX100-2 Terminal assignment Unit Terminal Description Note 1 - U24_EXT Voltage supply device +24 VDC 2 - U24_EXT 3 - GND_EXT Voltage supply device 0 VDC 4 - GND_EXT 1 - DI13 Safe digital inputs 2 - DI14 3 - P1 Clock outputs...
  • Page 108 Installation manual 1 - U24_EXT Voltage supply device +24 VDC Outputs 2 - U24_EXT 3 - GND_EXT Voltage supply device 0 VDC 4 - GND_EXT 1 - IO1 Safe digital inputs, outputs pp-switching 2 - IO2 3 - DO0.3 Auxiliary outputs 4 - DO0.4 1 - IO3 2 - IO4...
  • Page 109 Installation manual 2 - U24_EXT 3 - GND_EXT Voltage supply device 0 VDC 4 - GND_EXT 1 - NC 2 - NC 3 - NC 4 - NC 1 - NC 2 - NC No function 3 - NC 4 - NC 1 - NC 2 - NC 3 - NC...

  • Page 110: Terminal Assignment Smx 100-4

    Installation manual 5.6.3 Terminal assignment SMX 100-4 SMX100-4 Terminal assignment Unit Terminal Description Note 1 - U24_EXT Voltage supply device +24 VDC 2 - U24_EXT 3 - GND_EXT Voltage supply device 0 VDC 4 - GND_EXT 1 - DI13 Sichere digital inputs 2 - DI14 3 - P1 Clock outputs...
  • Page 111 Installation manual Terminal assignment Unit Terminal Description Note 1 - U24_EXT Voltage supply device +24 VDC Outputs 2 - U24_EXT 3 - GND_EXT Voltage supply device 0 VDC 4 - GND_EXT 1 - IO1 Safe digital inputs, outputs pp-switching 2 - IO2 3 - DO0.3 Auxiliary outputs 4 - DO0.4...
  • Page 112 Installation manual Terminal assignment Unit Terminal Description Note 1 - U24_EXT Voltage supply device +24 VDC Outputs 2 - U24_EXT 3 - GND_EXT Voltage supply device 0 VDC 4 - GND_EXT 1 - IO21 Safe digital inputs, outputs pp-switching 2 - IO22 3 - DO0.3 Auxiliary outputs 4 - DO0.4...
  • Page 113 Installation manual Terminal assignment Unit Terminal Description Note 1 - U24_EXT Voltage supply device +24 VDC 2 - U24_EXT 3 - GND_EXT Voltage supply device 0 VDC 4 - GND_EXT 1 - NC 2 - NC 3 - NC 4 - NC 1 - NC 2 - NC No function...

  • Page 114: Terminal Assignment Smx 121

    Installation manual 5.6.4 Terminal assignment SMX 121 SMX121 CPU-ENC Terminal assignment Unit Terminal Description Note 1 – U_ENC_2 Voltage supply encoder +24V DC X31 2 – GND_ENC_2 Voltage supply encoder 0V DC X31 3 – NC No function 4 – NC 1 - DI1 2 - DI2 3 - DI3...

  • Page 115: Terminal Assignment Smx 121-2

    Installation manual 5.6.5 Terminal assignment SMX 121-2 SMX121-2 CPU-ENC EXT-ENC Terminal assignment Unit Terminal Description Note 1 – U_ENC_1 Voltage supply encoder +24V DC X31 2 – GND_ENC_1 Voltage supply encoder 0V DC X31 3 – NC No function 4 – NC 1 - DI1 2 - DI2 3 - DI3...
  • Page 116 Installation manual Terminal assignment Unit Terminal Description Note 1 – U_ENC_3 Voltage supply encoder +24V DC X33 2 – GND_ENC_3 Voltage supply encoder 0V DC X33 3 – U_REF_3 Reference voltage encoder X33 4 – NC No function 1 – NC 2 –...

  • Page 117: Terminal Assignment Smx 122

    Installation manual 5.6.6 Terminal assignment SMX 122 SMX122 CPU-ENC Terminal assignment Unit Terminal Description Note 1 – U_ENC_1 Voltage supply encoder +24V DC X31 2 – GND_ENC_1 Voltage supply encoder 0V DC X31 3 – NC No function 4 – NC 1 - DI1 2 - DI2 3 - DI3...
  • Page 118 Installation manual Terminal assignment Unit Terminal Description Note 1 – U_ENC_2 Voltage supply encoder +24V DC X32 2 – GND_ENC_2 Voltage supply encoder 0V DC X32 3 – NC No function 4 – NC 1 – NC 2 – NC No function 3 –...

  • Page 119: Terminal Assignment Smx 122A

    Installation manual 5.6.7 Terminal assignment SMX 122A SMX122A ENC- CPU-ENC ANALOG Terminal assignment Unit Terminal Description Note 1 – U_ENC_1 Voltage supply encoder +24V DC X31 2 – GND_ENC_1 Voltage supply encoder 0V DC X31 3 – NC No function 4 –...
  • Page 120 Installation manual Terminal assignment Unit Terminal Description Note 1 – U_ENC_2 Voltage supply encoder +24V DC X32 2 – GND_ENC_2 Voltage supply encoder 0V DC X32 3 – NC No function 4 – NC 1 – NC 2 – NC No function 3 –...

  • Page 121: Terminal Assignment Smx122-2

    Installation manual 5.6.8 Terminal assignment SMX122-2 SMX122-2 CPU-ENC EXT-ENC EXT-ENC Terminal assignment Unit Terminal Description Note 1 – U_ENC_1 Voltage supply encoder +24V DC X31 2 – GND_ENC_1 Voltage supply encoder 0V DC X31 3 – NC No function 4 – NC 1 - DI1 2 - DI2 3 - DI3...
  • Page 122 Installation manual Terminal assignment Unit Terminal Description Note 1 – U_ENC_3 Voltage supply encoder +24V DC X33 2 – GND_ENC_3 Voltage supply encoder 0V DC X33 3 – U_REF_3 Reference voltage encoder X33 4 – NC No function 1 – NC 2 –...
  • Page 123 Installation manual Terminal assignment Unit Terminal Description Note 1 – U_ENC_2 Voltage supply encoder +24V DC X32 2 – GND_ENC_2 Voltage supply encoder 0V DC X32 3 – NC No function 4 – NC 1 – NC 2 – NC No function 3 –...

  • Page 124: Terminal Assignment Smx122-2A

    Installation manual 5.6.9 Terminal assignment SMX122-2A SMX122-2A ENC- CPU-ENC EXT-ENC EXT-ENC ANALOG Terminal assignment Unit Terminal Description Note 1 – U_ENC_1 Voltage supply encoder +24V DC X31 2 – GND_ENC_1 Voltage supply encoder 0V DC X31 3 – NC No function 4 –...
  • Page 125 Installation manual Terminal assignment Unit Terminal Description Note 1 – U_ENC_3 Voltage supply encoder +24V DC X33 2 – GND_ENC_3 Voltage supply encoder 0V DC X33 3 – U_REF_3 Reference voltage encoder X33 4 – NC No function 1 – NC 2 –...
  • Page 126 Installation manual Terminal assignment Unit Terminal Description Note 1 – U_ENC_2 Voltage supply encoder +24V DC X32 2 – GND_ENC_2 Voltage supply encoder 0V DC X32 3 – NC No function 4 – NC 1 – NC 2 – NC No function 3 –...

  • Page 127: Terminal Assignment Smx 131

    Installation manual 5.6.10 Terminal assignment SMX 131 SMX131 Terminal assignment Unit Terminal Description Note 1 - U24_EXT Voltage supply device +24 VDC Outputs 2 - U24_EXT 3 - GND_EXT Voltage supply device 0 VDC 4 - GND_EXT 1 – IO01 Safe digital inputs, outputs pp-switching 2 –...
  • Page 128 Installation manual Terminal assignment Unit Terminal Description Note 1 - NC No function 2 - NC 3 - DO0.1 Auxiliary outputs 4 - DO0.2 1 - DI1 2 - DI2 3 - DI3 4 - DI4 1 - DI5 2 - DI6 Safe digital inputs 3 - DI7 4 - DI8...

  • Page 129: Terminal Assignment Smx131R

    Installation manual 5.6.11 Terminal assignment SMX131R SMX131R EXT-REL EXT-REL Terminal assignment Unit Terminal Description Note 1 – K1/11 Read back contact Relais 1 2 – K1/12 3 – K2/11 Read back contact Relais 2 4 – K2/12 1 – K3/11 Read back contact Relais 3 2 –...
  • Page 130 Installation manual Terminal assignment Unit Terminal Description Note 1 – K5/11 Read back contact Relais 5 2 – K5/12 3 – K6/11 Read back contact Relais 6 4 – K6/12 1 – K7/11 Read back contact Relais 7 2 – K7/12 3 –...

  • Page 131: Terminal Assignment Smx1Xx/5X

    Installation manual Terminal assignment Unit Terminal Description Note 1 - NC No function 2 - NC 3 - DO0.1 Auxiliary outputs 4 - DO0.2 1 - DI1 2 - DI2 3 - DI3 4 - DI4 1 - DI5 2 - DI6 Safe digital inputs 3 - DI7 4 - DI8...

  • Page 132: External 24 Vdc - Voltage Supply

    Installation manual 5.7 External 24 VDC – voltage supply The SMX 100 module requires a 24 VDC power supply with PELV characteristic in accordance to EN50178. Please comply with the following boundary conditions when planning and installing the specified power supply unit: Strictly comply with the minimum and maximum supply voltage tolerance.
  • Page 133 Installation manual Comments: Reliable galvanic isolation from the 230 VAC or 400 VAC network must be guaranteed in any case. This requires the selection of power supply units complying with the regulations DIN VDE 0551, EN 60 742 and DIN VDE 0160. Besides choosing a suitable device you must also ensure equipotent bonding between PE and 0-VDC on the secondary side.

  • Page 134: Connection Of The External Encoder Supply

    Installation manual 5.8 Connection of the external encoder supply 5.8.1 Incremental, HTL, SIN/COS, SSI L-_ENC1-2 L-_ENC2-2 L+_ENC1-2 L+_ENC2-2 L-_ENC2 L-_ENC1 L+_ENC1 L+_ENC2 Monitoring of Spannungs- external encoder überwachung supply voltages der externen Geber- versorgungs- spannungen Only SMX121-2 and SMX122-2(A) Only SMX122(A)) and SMX122-2(A) Only SMX122-2(A) The SMX100 module supports encoder voltages of 5V, 8V, 10 V, 12V and 24V, which are internally monitored in accordance with the chosen configuration.

  • Page 135: Resolver

    Installation manual 5.8.2 Resolver L-_ENC1-2 L-_ENC1-2 L+_ENC1-2 L+_ENC1-2 Reference Reference Referenz- Referenz- signal signal Signal- Signal- generation generation generierung generierung Only SMX121-2 and SMX112-2, SMX122-2(A) Only SMX122-2(A) When using resolvers in Master-Mode an additional 24V DC power supply is required for generating the reference signal.

  • Page 136: Connection Of Digital Inputs

    Installation manual 5.9 Connection of digital inputs The modules of SMX100 systems have over 14 (SMX100-1/100-2/100-4) and SMX12x (SMX121, SMX121-2, SMX122, SMX122-2, SMX131) safe digital inputs. These are suitable for connecting single or two-channel signals with and without cycling, or without cross-shorting test. The connected signals must have a "High"-level of DC 24 V (DC +15 V..+ DC 30 V) and a "Low"-level of (DC -3 V...

  • Page 137: Connection Of Analog Inputs

    Installation manual 5.10 Connection of analog inputs Max. 2 analogue signals can be safely processed for SMX122A, SMX122-2A with analogue processing: The analog inputs can be connected as follows: Voltage -10VDC +10VDC Note: The module is equipped with a fixed load resistor of 500 Ohm as standard. If required, this resistor can be omitted (voltage input).

  • Page 138: Connection Of Position And Speed Sensors

    Installation manual 5.11 Connection of position and speed sensors 5.11.1 General notes Depending on the module type, SMX100 axis expansion module (SMX121, SMX121-2, SMX122, SMX122-2) has external encoder interface (2/4) to connection conventional incremental and absolute encoders. The encoder interfaces can be configured as incremental, SIN/COS, absolute SSI encoder or as Proxy.
  • Page 139 Installation manual In Slave-mode the clock signal is generated by an external process and is read in by the SMX 100 module together with the data signal. This type of reading causes a beat which results in a reading fault of the following magnitude: F = (reading time of encoder by external system [ms] / 8 [ms] ) * 100 % The size of the resulting reading fault F must be taken into account when determining the thresholds in the applied monitoring functions, because this fault cannot be compensated!

  • Page 140: Assignment Of Encoder Interface

    Installation manual 5.11.2 Assignment of encoder interface X31/X32 Sensor assignment Absolute encoder only SMX121, SMX122 X33/X34 Sensor assignment SSI – Absolute X 31/X 32 only SMX121-2, SMX122-2 NOTE: With the terminals X33/X34 of the modules SMX121-2 and SMX122-2 , the connection is inverse to the presented and to X31/X32 with application of a incremental counting system.

  • Page 141: Connection Variants

    Installation manual 5.11.3 Connection variants 5.11.3.1 Connection of absolute encoders as master n.c. Pin 1 Ground Pin 2 Pin 3 n.c. Pin 4 CLK- Sub-D plug Sub-D- Pin 5 DATA+ Absolute Absolut- (9 pin) Stecker encoder Encoder (9 polig) (Master mode) (Master-Betrieb) Pin 6 DATA-...
  • Page 142 Installation manual 5.11.3.2 Connection of an absolute encoder as slave n.c. Pin 1 Pin 2 Ground Pin 3 n.c. Pin 4 CLK- Sub-D plug Sub-D- Pin 5 DATA+ Absolute Absolut- (9 pin) SMX Stecker encoder Encoder (9 polig) (Slave mode) (Slave-Betrieb) Pin 6 DATA-...
  • Page 143 Installation manual 5.11.3.3 Connecting an incremental encoder with TTL-signal level n.c. Pin 1 Pin 2 Ground Pin 3 n.c. Pin 4 Incremental Sub-D Sub-D- Pin 5 Inkremental encoder plug Stecker Encoder (9 polig) (9 pin) Pin 6 n.c. Pin 7 Pin 8 Pin 9 Versorgungsspannung...
  • Page 144 Installation manual 5.11.3.4 Connection of a SIN/COS encoder n.c. Pin 1 Pin 2 Ground GND of the supply voltage 24 V DC Pin 3 n.c. Pin 4 COS- Sub-D plug Sub-D- Pin 5 SIN+ SIN/COS SIN/COS (9 pin) SMX Stecker encoder Geber (9 polig)
  • Page 145 Installation manual 5.11.3.5 Connection of a resolver as master Reference Out + Pin 1 Reference Out - Pin 2 Reference In + Pin 3 Pin 4 COS - GND of the supply voltage 24 V DC Sub-D plug Sub-D- Pin 5 SIN + Resolver (9 pin) SMX...
  • Page 146 Installation manual 5.11.3.6 Connection of a resolver as slave Pin 1 Monitor Reference Pin 2 Voltage GND Reference In + Pin 3 Pin 4 COS - Resolver Sub-D plug Sub-D- Pin 5 SIN + (Slave mode) (9 pin) Stecker Resolver (9 polig) (Slave-Betrieb) Pin 6...
  • Page 147 Installation manual The exact pin assignment depends on the encoder type and is shown in the connecting plan of the programming interface. Note: When using HTL-encoders please bear in mind that the tracks A+ and B+ or A- and B- must be combined accordingly.
  • Page 148 Installation manual 5.11.3.8 Connection of HTL/proximity switch SMX121-2/SMX122-2 The connection is made via plug connectors X27 and X28, or X29 and X30. 5.11.3.8.1 HTL-encoder with A+/A- or B+/B- signal Terminal Klemmleiste strip Inkremental Incremental encoder Terminal strip Encoder Klemmleiste Supply voltage Versorgungsspannung Klemmleiste Terminal strip...
  • Page 149 Installation manual 5.11.3.8.2 HTL-encoder with A+ or B+- signal Terminal strip Klemmleiste Inkremental Terminal Encoder Klemmleiste strip Supply voltage Versorgungsspannung Terminal Klemmleiste strip Ground Spannungsversorgung Power supply Geber Encoder SMX121-2 SMX122-2 HB-37420-810-01-30F-EN SMX100 Gen1 Installation manual Page 149 of 218 Version: 30F...

  • Page 150: Configuration Of Measuring Distances

    Installation manual 5.12 Configuration of measuring distances 5.12.1 General description of encoder configuration The most important input variables for the monitoring functions of the module are safe position, speed and acceleration. These are obtained by dual-channel generation from the connected sensor system.

  • Page 151: Sensor Type

    Installation manual 6 Sensor type Absolute encoder and incremental measuring systems are possible, as well as counting pulse generating proximity switches. 6.1 Absolute encoder: Data interface: Serial Synchronous Interface (SSI) with variable data length from 12 to 28 bit. Data format: Binary or Gray code, Physical Layer: RS-422 compatible...
  • Page 152 Installation manual Parameterization of SSI-format: ClkN Number Clk Anzahl Clk = Framelength Start Clk 0 Clk 1 Clk 2 Index Index Data Daten Index Status K Data K Daten O Status Status information Status Status Status Status ..Fault mask Error Maske Mask Mask...

  • Page 153: Incremental Encoder

    Installation manual 6.2 Incremental encoder: Physical Layer: RS-422 compatible Measuring signal A/B. Track with 90 degree phase difference Maximum frequency of input cycles 200 KHz or 500 kHz Diagnoses: Diagnose Parameters Fault threshold Supply voltage monitoring Fixed values +/- 20 % +/-2 % 5 V, 8V, 10V, 12V, 20V, (measuring tolerance) Monitoring of differential level on...

  • Page 154: Proxi Switch

    Installation manual Proxi switch Signal level. 24V/0V Max. counting frequency. 10kHz Circuit logic de-bounced Diagnoses: Diagnose Parameters Fault threshold Supply voltage monitoring Fixed values +/- 20 % +/-2 % (measuring tolerance) HB-37420-810-01-30F-EN SMX100 Gen1 Installation manual Page 154 of 218 Version: 30F...

  • Page 155: Extended Monitoring Proximity Switch / Proximity Switch

    Installation manual 6.5 Extended monitoring proximity switch / proximity switch The extended monitoring uncovers the following faults: a) Supply voltage failure b) Failure of output signal in driver direction c) Malfunction of High signal proximity switch d) Interruption of signal path e) Mechanical de-adjustment of proximity switch / excessive switching distance of proximity switch For diagnostic purposes both status conditions of the counting signal are additionally recorded...

  • Page 156: Htl - Sensor

    Installation manual 6.6 HTL – Sensor Signal level. 24V/0V Physical Layer: Push/Pull Measuring signal A/B track with 90° phase difference Max. counting pulse frequency: 200 kHz on X27/28 or X29/30 (only SMX121-2/122-2) Diagnoses: Diagnose Parameters Fault threshold Supply voltage monitoring Fixed values +/- 20 % +/-2 % 5 V, 8V, 10V, 12V, 20V,...

  • Page 157: Response Times Of The Smx

    Installation manual Monitoring of counting signal Fixed value +/- 45° / signal phase quadrant 7 Response times of the SMX The response time is a very important safety related characteristic and must be strictly observed for each application / application related safety function. The following chapter lists the response times for individual functions, probably also in dependence on further parameters.
  • Page 158 Installation manual Function Response time [ms] Explanation Cycle time With a monitoring function that has already been activated via ENABLE, the module requires one cycle to calculate the current Response of an already activated speed value. During the next cycle after monitoring function including calculation of the monitoring function the PLC editing in case of position and...

  • Page 159: Response Time For Fast_Channel

    Installation manual 7.2 Response time for FAST_CHANNEL FAST_CHANNEL describes a characteristic of SMX to respond quicker to speed requirements than this would be possible with the execution of the safety programs in normal cycle ( = 16 / 24 / 32 msec ) The sampling time of FAST_CHANNEL is 2 msec + 2 msec for signalling at the bus. The following response times can be specified: •...
  • Page 160 Installation manual 0,60 Reakt Reakt Fehler 0,50 V w. overspeed V m. Overspeed Distance [m/s] Distanz [m/s] 0,40 V w/o. overspeed V ohne Overspeed Distance [m/s] 0,30 Distanz [m/s] 0,20 0,10 0,02 0,06 0,1 0,14 0,18 0,22 0,26 0,3 0,34 0,38 0,42 0,46 0,5 0,14 0,12 0,10...

  • Page 161: Reaction Times For Using Inputs And Outputs At The Expansion Modules

    Installation manual Parameters Calculation methods Comment Value for response time data SMX + Deceleration time in external cut-off Response deceleration time in external shut-down chain derived from relay/contactor chain and brake data, etc. issued by the manufacturer n.a. Estimation of the application + (V + 2 * a * XF)
  • Page 162 Installation manual TOTAL Example 1: Input to extension module, activation of SLS and processing in PLC, output to basic module. + 6 ms + T + 0 ms = 2 * T + 6 ms; TOTAL IN_EXT OUT_Base Cycle Zyklus Cycle Example 2: Input to basic module, activation of SLS and processing in PLC, output to extension module.

  • Page 163: Start-Up

    Installation manual 8 Start-up 8.1 Procedure Start-up must only be performed by qualified personnel! Strictly follow the safety regulations when commissioning! 8.2 Switch-on sequences The following phases are passed through and displayed by the front side seven segment display after each new start and fault-free running of the module: 7 segment display Mode Description...
  • Page 164 Installation manual There may be bus errors when using SMX100 with slave modules. Descriptions of the individual bus status messages are as follows: Impact on the Display Description Reset condition system Can be reset by Initialization/synchronization with All outputs are switching on/off b0003 slave module.

  • Page 165: Reset Behavior

    Installation manual 8.3 Reset behavior The Reset function differentiates into a start up function after voltage recovery (= General Reset) and a status reset / alarm reset (= Internal Reset). The latter is triggered via the button at the front side or via an appropriately configured input (= Reset element) with enabled “Alarm reset”...

  • Page 166: Reset-Timing

    Installation manual 8.3.2 Reset-Timing In the RUN mode, the Reset input for internal Reset is monitored with respect to time. Under the condition T  3 sec between the rising edge / the falling edge, an Internal Reset is triggered with the falling edge of the Reset input.
  • Page 167 Installation manual V_Ist > SOS_V_Max V_Ist SOS_Result Reset_In Max. 3 sec Max. 3 sec Process value (speed) => no change of output status at Reset during alarm status Max. 3 sec Max. 3 sec Max. 3 sec Q =I1 AND I2 Q =I1 AND I2 Q =I1 AND I2 IN_Result...
  • Page 168 Installation manual 8.3.3.1 Example Reset-function with protection against incorrect use Function: On a machine, the danger zone is to be protected in normal operation by a guards and in set-up operation by an enabling switch in conjunction with standstill monitoring and safely reduced speed. The presence of the guard is monitored by an electrical sensor.
  • Page 169 Installation manual Applicative measure: By linking within the PLC program, activation of the outputs with time bypass of the alarm state is prevented. Example 1: The enable function of the outputs (ID 88) is additionally linked with a "reset timer". This prevents the activation of the outputs after a reset for t > 3 sec => the renewed effect of a time monitoring is ensured.
  • Page 170 Installation manual Example 2: The enable function of the outputs (ID 88) is additionally linked with a FF. This prevents the activation of the outputs after a reset and pending error in the input circuit. The outputs are only enabled after an error-free input signal has been applied once HB-37420-810-01-30F-EN SMX100 Gen1 Installation manual Page 170 of 218...

  • Page 171: Led Display

    Installation manual 8.4 LED display Colour Mode Description System OK, configuration green "flashing" validated System OK, configuration yellow "flashing" not yet validated "flashing" Alarm "permanent" Fatal Fault Note: For all operating states except RUN the outputs are rendered passive by the firmware, i.e. safely switched off.

  • Page 172: Parameterization

    Installation manual 8.5 Parameterization Parameterization takes place via the program SafePLC SMX100. The transmission of these data to the module requires a programming adapter, the drivers of which must first be installed by the user. Parameterization is described in the programming manual SMX100 8.6 Function test In order to guarantee safety of the module, the user must carry out a functional test of the safety functions at least once in a year.

  • Page 173: Safety Related Examination

    Installation manual 9 Safety related examination In order to assure the reliability of the implemented safety functions the user must check and document the parameters and links after the start-up and parameterization has taken place. This is supported by the parameterization software SafePLC SMX100 (see programming manual).

  • Page 174: Maintenance

    Installation manual 10 Maintenance 10.1 Modification / handling changes to the device Maintenance work must solely be carried out by qualified personnel. Regular maintenance work is not required. Repair The devices must always be replaced as whole units Repair work on the device can only be performed in the factory. Warranty By opening the module without permission the warranty will become null and void.

  • Page 175: Technical Data

    Installation manual 11 Technical data 11.1 Environmental conditions IP 20 Class of protection 0°C* ... 50°C Ambient temperature 3k3 acc. to DIN 60 721 Climatic category Min-, Maximum relative 5% - 85% humidity (no condensation) Overvoltage category Degree of contamination 2000m Operating materials 20 years at 50°C ambient...

  • Page 176: Debugging

    Installation manual 12 Debugging If the module does not work properly, it automatically switches to the safe state and indicates the fault state via LED. (cf. chapter 8.4). Please first check the displayed error code with the aid of the SMX100 error list (SMX100 error list).

  • Page 177: Display Of Error Types

    Installation manual 12.2 display of error types There are two types of error number is displayed: 12.2.1 SMX100-x without expansion module F, A oder E Error number 12.2.2 SMX100-x with expansion module F, A or E Error number Note 1) 0: base device 1: expansion module with logical adress 1 2: expansion module with logical adress 2...

  • Page 178: Switch Types

    Installation manual 13 Switch types Type Graphic symbols Truth table Logic function Function block Function LD E.1 Closing contact (S), Ö opening Öffner ST IE.X only in display opening contact contact Output Ausgang eSwitch_1o LD E.1 Normally open, as type 1 Normally Öffner ST IE.X...
  • Page 179 Installation manual Type Graphic symbols Truth table Function LD E.1 Monitoring for S=inactive and Ö Normally AND NOT E.2 Ö=active Open contact Öffner closed contact ST IE.X Normally open Schließer contact Output Ausgang eSwitch_1s1o Ö LD E.1 Time monitoring Like 5, but with time monitoring Normally OR NOT E.2 MET1..MET4...
  • Page 180 Installation manual Type Graphic symbols Truth table Function S1 Ö Ö2 LD E.1 Time monitoring Like 6, but with time monitoring Normally OR E.2 MET1..MET4 of state changes. Öffner 1 closed 1 OR NOT E.3 In case of signal changes at S ST META_EN.1 (Attention: Bus line) or Ö...
  • Page 181 Installation manual Type Graphic symbols Truth table Function LD NOT E.1 Two-hand Monitoring for S1*S2=inactive Ö Ö Normally OR E.2 operation and Ö1*Ö2=active + temporal Öffner 1 closed 1 OR NOT E.3 monitoring of this status. This OR E.4 means that in case of a signal ST MEZ_EN.1 change of an S from 1->0 or Ö...
  • Page 182 Installation manual S1 S2 A LD E.1 Selector switch Clear linkage of permissible Normally AND NOT E.2 switch positions closed contact Öffner ST IE.X1 Normally open Schließer LD NOT E.1 contact AND E.2 ST IE.X2 Ausgang Output eMode_1s1o LD E.1 Selector switch Clear linkage of permissible S1 S2 S3 A...

  • Page 183: Notes On Designing, Programming, Validating And Testing Safety Related Applications

    Installation manual 14 Notes on designing, programming, validating and testing safety related applications The following notes describe the procedure for designing, programming, validating and testing safety related applications. The information should help the user to classify, to easily understand and to use all steps from risk assessment all the way to the system test.
  • Page 184 Installation manual Risk assessment acc. to EN ISO 13849-1 S – Severe physical injury S1 = minor, reversible injury S2 = severe, irreversible injury F – Frequency and/or duration of exposure to danger F1= rarely, not cyclic F2 = frequently up to permanent and/or long duration, cyclic operation P –...

  • Page 185: Required Technical Documents

    Installation manual Further information concerning the risk assessment and the safe design of machines can be found in the standards EN 14121 Safety of machines - risk assessment EN 12100 Safety of machines - basic terms, general design guidelines Measures to be applied in order to reduce identified risks must at least be of the same level as the danger itself.

  • Page 186: Necessary Steps For Draft, Realization And Testing

    Installation manual 14.3 Necessary steps for draft, realization and testing The realization of plant sections with safety related function requires special attention in planning, realization and testing. Also for this the standards (see EN ISO 13849-2 or IEC 61508) contain specific guidelines. The effort thereby is orientated on the complexity of the task for system components with safety related function.

  • Page 187: Phases Of The V-Model

    Installation manual 14.3.1 Phases of the V-model Designation Description Design phase Validation phase Specification and Specification of all passive and Testing of all passive and active validation of all active safety measures to be safety measures for correct safety measures. applied, such as covers, implementation and effectiveness.

  • Page 188: Specification Of Safety Requirements (Structural Schematic)

    Installation manual 14.3.2 Specification of safety requirements (structural schematic) The safety requirements must be individually analysed on the basis of applicable standards, e.g. product standard. HB-37420-810-01-30F-EN SMX100 Gen1 Installation manual Page 188 of 218 Version: 30F...
  • Page 189 Installation manual HB-37420-810-01-30F-EN SMX100 Gen1 Installation manual Page 189 of 218 Version: 30F...
  • Page 190 Installation manual Source: General specification, excerpt from BGIA Report 2/2008 concerning EN ISO 13849-1 HB-37420-810-01-30F-EN SMX100 Gen1 Installation manual Page 190 of 218 Version: 30F...
  • Page 191 Installation manual Example for an automatic handling machine: Description of function: The automatic handling machine serves the purpose of automatically picking up truck cabins of different heights. After being picked up, the height of the cabin is correctly detected, so that within the working area the cabin cannot be lowered below a certain height.

  • Page 192: Specification Of The Functional Safety System

    > 10m/s or standstill is infringed, the safety valves are released via the safety chain and the press goes into the safe state. The safety control SMX of BBH guarantees in SIL3 that standstill and safely reduced speed are enabled in a safety- oriented manner.
  • Page 193 Installation manual Derived from the general danger and risk analysis for the machine, the active safety functions must be identified and specified. Active safety functions are, e.g. safely reduced speed under certain system conditions, monitored stop and standstill functions, area monitoring facilities, processing of monitoring facilities like light grid, switching mats, etc.
  • Page 194 Installation manual 14.3.3.3 Example – Specification of safety functions in form of a table Safety function Measuring Implementation of Nominal Input/activation Response/ value /sensor software parameters output Limitation of max. travel 1 x WCS Monitoring by means of 550mm/s Input/activation Operation speed to limitation of absolute...

  • Page 195: Software Specification

    Installation manual 14.3.4 Software specification The software specification refers to the previous specification of the safety functions. It can also be replaced by a correspondingly worked out specification of the safety functions, as far as this contains all specifications (see example under 14.3.3.3). However, it is recommended to prepare an extracted list.
  • Page 196 Installation manual Example of software specification Cons Safety function Measuring value Solution new Input/ Response/ .-No. /sensor activation output Monitoring V_Rope to Digital incremental Monitoring by means of tested function SLS + Permanently Operation stop V_Nominal encoder, SAC with comparison of speed ranges Monitoring of differences /analog value ranges = comparison for SF 1.3.1...

  • Page 197: Hardware Specification

    Installation manual 14.3.5 Hardware specification The hardware specification should describe the entire system design and, in particular, the components used with their specific characteristic data. The hardware specification serves as basis for the determination of the achieved safety level based on the architecture and the characteristic data of all devices involved in a safety function.
  • Page 198 Installation manual 14.3.5.2 Example for hardware specification Safety function Safely reduced speed Safely monitored limited speed with door open Type Designation Function Design Characteristic data Note Archite MTTF B10d Source Source cture [1/h] [Years] Sensor Sensor 1 Door lock – Monitoring of the A 3.1 10000 Data...
  • Page 199 Installation manual 14.3.5.3 Consideration of systematic failures Within the hardware specification one must also consider systematic failures. Examples for measures against systematic failures: Power drop during operation. If this causes a danger, a power drop must be considered a operating status. The SRP/CD must be able to cope with this condition, so that a safe state is maintained.

  • Page 200: Hard And Software Design

    Installation manual 14.3.6 Hard and Software design The performance targets from the hardware and software specification are implemented in the actual system design. The performance targets for the components to be used and their wiring from the hardware specification must also be met, the same applies for the performance targets for fault exclusions.
  • Page 201 Installation manual A calculation acc. to EN ISO 13849-1 shall serve as an example: Safety function: Safely reduced speed with access door open Structural diagram: Sensor Single channel partial system Dual-channel partial system Eink. Teilsyst. Zweik. Teilsyst. Track A Spur A Mech.+ Mech.
  • Page 202 Installation manual Calculation acc. to EN ISO 13849-1: Channel A – shut-down via mains contactor: Component MTTFD [years] Door closer B10d = 100000 = 99% Switch Nop = 30/AT = 9270/ year (309 AT/ year) B10d MTTF = ������, ���� ���������� 0,1 ∗...
  • Page 203 Installation manual Channel B – shut-down via STO/inverter: Component MTTFD [years] Door closer B10d = 100000 = 99% Switch Nop = 30/AT = 9270/year (309 AT/year) MTTF = ������, ���� ���������� 0,1∙n SIN/COS- MTTF _SinCos = 30 years = 99% Encoder encoder = 99%...

  • Page 204: Verification Software(Program) And Parameters

    Installation manual Remark: The characteristic values of the individual components used here were chosen as examples and must be adapted accordingly for user applications. Notice: The PI can also be determined with the program tool "Sistema" from BGIA. 14.3.8 Verification software(program) and parameters Verification takes place in two steps: 1.
  • Page 205 Installation manual Safety function: Limitation of max. travel speed in carriage in the worker's area: Monitoring of the maximum speed to < 0.33 m/s Safe Speed OK (ID 2124) (is bridged by available gap): Safe Speed OK responds when the the safe speed SLS (ID 2090) is exceeded in the worker's area and during setup work.
  • Page 206 Installation manual Lift Safety function Emergency stop switch inputs and shut-down outputs. 1.1 Emergency stop head control Dual-channel emergency stop with pulse monitoring If an emergency stop is triggered at the imposed control, this emergency stop can be bridgedif the approval 'Bridge safety' has been issued. Emergency stop button head control Inputs Occupied I/O:26...
  • Page 207 Installation manual 14.3.8.2 Validation of FUP against AWL and parameters via validation report. The programming that took place in the FUP must be compared with the AWL-listing of the validation report. Example AWL-listing in validation report Validation report OLC-program Name: <blank>...
  • Page 208 Installation manual Example SLS: Validation report Safe Limited Speed (SLS) Index Parameters Value validated SLS - 0 Chosen axis: Speed threshold: SLS - 1 Chosen axis: Speed threshold: SLS - 2 Chosen axis: Speed threshold: Acceleration threshold SLS - 3 Chosen axis: Speed threshold: Assigned SSX-ramp...

  • Page 209: Performance Of The System Test / Fit (Fault Injection Test)

    Installation manual 14.3.9 Performance of the system test / FIT (fault injection test) For the FIT the manufacturer must prepare a complete list of the functions to be tested. This list includes the defined safety functions as well as the fault test for checking the right response of the SRP/CS to this fault Example test list: Setup...

  • Page 210: Appendix

    Installation manual Appendix Appendix A – Classification of switch types General note: The individual switches of the following input elements can be assigned to the digital inputs DI1 to DI8 as desired. Enable switch Switch type Comment Classification PI acc. Classification SIL acc.
  • Page 211 Installation manual Switch type Comment Classification Classification SIL category 2 two-way switch Two-hand button higher Type III C PL e SIL3 requirements 2 normally open Two-hand button Type III A PL e SIL1 monitored Note: With these in Port elements a fixed pulse assignment takes place, which cannot be influenced by the user! Light curtain Switch type...
  • Page 212 Installation manual Start / reset element Switch type Comment Classification Classification SIL category 1 normally open Alarm reset standard (evaluation of edge) 1 normally open Logic reset standard PL d SIL 2 1 normally open Start monitoring standard (optional function) Note: The alarm reset input can be operated with 24V continuous voltage and is edge triggered.

  • Page 213: Appendix B - Ce-Declaration

    Appendix B – CE-Declaration EG-Konformitätserklärung für Sicherheitsbauteile im Sinne der EG-Maschinenrichtlinie 2006/42/EG (Anhang IV) EC declaration of conformity for safety components according the EU Machinery Directive 2006/42/EG (Appendix IV) Firma BBH Products GmbH Manufacturer Böttgerstrasse 40 Anschrift 92637 Weiden Adress Deutschland...
  • Page 214 Installation manual Following standards were applied: Standard Title Edition Norm / Titel / Ausgabe / Sicherheit von Maschinen - Sicherheitsbezogene Teile von Steuerungen - Teil 1: Allgemeine Gestaltungsleitsätze EN ISO 13849-1 2015 Safety of machinery – Safety-related parts of control systems Part 1: General principles for design Sicherheit von Maschinen - Funktionale Sicherheit sicherheitsbezogener elektrischer, elektronischer und...
  • Page 215 Installation manual Industrial, scientific and medical equipment - Radio disturbance characteristics - Limits and methods of measurement The following non-harmonized standards were also used as a basis: • IEC 61508 Part 1-7: Functional safety of electrical/electronic/programmable electronic safety-related systems. Bemerkungen/ Notes : Die Produkte entsprechen den Anforderungen der Niederspannungs-Richtlinie 2014/35/EU und der EMV-Richtlinie 2014/30/EU.
  • Page 216 The safety, installation and operating instructions described in the product manual must be followed. Dipl.-Ing. (FH) Gerhard Bauer is responsible for the product manual. Weiden, 18/01/2021 ........... Gerhard Bauer General Manager BBH Products GmbH HB-37420-810-01-30F-EN SMX100 Gen1 Installation manual Page 216 of 218 Version: 30F...

  • Page 217: Appendix C - Product List

    Installation manual Appendix C – Product list annex product list Version Beschreibung Version / Type Description Hardware (HW) Firmware (FW) SMX100-1 Kompaktsteuerung ohne Safe Motion 07-02-07 03-00-00-01 Compact control without Safe Motion 07-02-08 SMX100-1 / xx *) SafePLC mit optionalen Feldbus 07-02-07-xx *) 03-00-00-01 07-02-08-xx *)
  • Page 218 Installation manual (dezentral, 2 Achsen, erweiterte 07-08-04-04-03 Geberschnittstelle) Axis extension module, analog IN 07-08-04-04-04 (decentral, axis, enhanced encoder interface) SMX 121 Achs-Erweiterungsmodul (zentral) 03-00-00-01 Axis extension module (local) SMX121-2 Achs-Erweiterungsmodul (erweiterter Geber) 08-04 Axis extension module (enhanced encoders) 03-00-00-01 SMX122 Achs-Erweiterungsmodul (2 Achsen) 08-03 03-00-00-01...

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