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Related Manuals for ClearPlus CP-CS-5800SXT Series
Summary of Contents for ClearPlus CP-CS-5800SXT Series
- Page 1 OWNER’S MANUAL & INSTALLATION GUIDE APPLICABLE MODELS: CP-CS-5800SXT Series PLEASE READ THIS MANUAL CAREFULLY BEFORE ATTEMPTING INSTALLATION. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY AFFECT THE PERFORMANCE OF YOUR SYSTEM, VOID YOUR WARRANTY, AND RESULT IN PROPERTY DAMAGE.
- Page 2 You have purchased one of the finest carbon water treatment systems on the market today. The brain of your ClearPlus™ system is the Fleck 5800SXT control valve. It is manufactured by one of the world’s premier water treatment companies. The Fleck 5800 control valve is well respected for its reliability, serviceability, simple operation, and value.
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Page 3: Table Of Contents
Table of Contents: GENERAL WARNINGS ……………………………………………………………………………………………...….. …….. OPERATING CONDITIONS …………………………………………………………………………………………….…... INSTALLATION ………………………………………………………………………………………………………….…..…..….. Step 1 – Pre-Installation Inspection ……………………………………………………………..……… Step 2 – Selecting an Installation Location ………………………………………………..…..Step 3 – Prepare Treatment Tank ………………………………………………………………..……… Step 4 – Turn off the Water & Electric Water Heaters ………………………………….… Step 5 –... -
Page 4: General Warnings
GENERAL WARNINGS Do not allow children or pets to play on or around the water filter. Do not install or store this filter system where it will be exposed to freezing temperatures. Do not tamper with controls. Do not repair, replace, or attempt to service any part of the system unless specifically instructed to in this manual and you have the understanding, tools, and skills necessary to carry out the procedure. -
Page 5: Operating Conditions
Range 5.0*** to 9.0 * While the ClearPlus™ system is built to withstand pressures exceeding 90 PSI, if your water pressure is greater than 70 PSI, we recommend that you have a certified plumber install a pressure reducing valve ahead of the ClearPlus™ system. -
Page 6: Installation
ClearPlus™ Series Flow Rates & Backwash Requirements: Optimal Maximum Backwash Flow Rate Backwash Flow Rate Service Flow Service Flow at 40F Water Temp at 70F Water Temp Model Rate* (GPM) Rate* (GPM) (GPM) (GPM) CP-CS-5800SXT-8-44 CP-CS-5800SXT-9-48 CP-CS-5800SXT-10-54 11.8 CP-CS-5800SXT-12-52 CP-CS-5800SXT-13-54 13.8... -
Page 7: Step 1 - Pre-Installation Inspection
Step 1. – Pre-Installation Inspection Inspect all of the components that you received with your unit. You should have received the following: 1. Fleck 5800 SXT Control Valve 2. Media Tank 3. Upper Screen 4. Bypass Assembly w/ 1” NPT Connector Yoke 5. -
Page 8: Step 3 - Prepare Treatment Tank
UL/CSA certified and of an appropriate wire gauge for the application. Step 3. – Prepare Treatment Tank Two types of media are supplied with your ClearPlus™ system: gravel which forms the base layer (underbedding) in your treatment tank, and Calgon OLC™ 12 x 40 Mesh Carbon. - Page 9 Place the tank in the location where it will sit when the installation is complete. Note that the black base of your tank is not permanently attached to the rest of the tank. If your tank appears to be crooked, the base has likely been knocked out of alignment during shipping. This can be correct by picking the tank up and tapping it on a hard surface while holding it perpendicular to the floor.
- Page 10 Once this is complete, add the Carbon media in the same manner. Use all of the media provided. Depending on the capacity of the system, there will only be enough media to fill the tank to about 1/2 to 3/4 full. This is normal. The media tank should never be filled to the top of the tank as the remaining space, known as the “freeboard,”...
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Page 11: Step 4 - Turn Off The Water & Electric Water Heaters
Attach the upper screen to the underside of the control valve. Be sure to twist clockwise and lock it into place. Apply a small amount of lubricant to the top inch of the outside of the riser tube and to the tank o-ring seal. Note: Only use food-grade silicone lubricant. -
Page 12: Step 5 - Prepare And Install Inlet And Outlet Plumbing Connection
Step 5. – Prepare and Install Inlet and Outlet Plumbing Connections TEFLON® TAPE IS THE ONLY SEALANT TO BE USED ON THE 1” NPT CONNECTOR YOKE AND DRAIN FITTINGS. IF YOU WISH TO USE COPPER PIPING FOR YOUR INSTALLATION AND WILL BE SOLDERING THE JOINTS, DO NOT APPLY HEAT NEAR YOUR CONTROL VALVE, BYPASS ASSEMBLY, 1”... - Page 13 normally shipped to you pre-connected, but you can separate them to make plumbing easier if you want). You will need to purchase the appropriate NPT threaded fittings to connect the bypass assembly to the material and size of your main inlet and outlet water lines.
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Page 14: Step 6 - Drain Line Installation
Step 6. – Drain Line Installation NOTE: NEVER CONNECT THE DRAIN LINE DIRECTLY INTO A DRAIN. ALLOW AN AIR-GAP OF A MINIMUM OF 1 INCH (CHECK LOCAL CODES) BETWEEN THE DRAIN LINE AND WASTE LINE TO PREVENT THE POSSIBILITY OF BACK-SIPHONING. ALWAYS FOLLOW LOCAL CODES. - Page 15 Locate the drain port on the back of your control valve. The drain line flow control assembly (DLFC) is pre-attached to the control valve. For backwash flow rates of 7 GPM or less, the DLFC will be a black plastic housing with 1/2 inch female NPT threads. This housing contains a flow control washer that limits the backwash flow rate.
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Page 16: Step 7 - Control Valve Set-Up
remove the drain line flow control, pull on the retaining clip to remove it and then grasp the drain line flow control and pull outward. You may wish to dry-fit the fitting first to make sure you line up the drain line properly with the drain port on the control valve if you are using rigid pipe. - Page 17 EXTRA CYCLE button to save your changes. Your ClearPlus™ system has been pre-programmed to backwash every 5 days and to perform the backwash process at 12:30am in the morning when it is very unlikely that water will be required in the building.
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Page 18: Step 8 - Initial Start-Up And Leak Testing
backwash/regenerate at least 2 hours apart. Follow the instructions under “User Programming Mode” to change the frequency or backwash time if desired. If you want to change the duration of the backwash or final rinse cycles, these settings must be edited in the “Master Programming Mode”... -
Page 19: Backwash
When the system returns to service mode, slowly open a nearby cold water tap (after the ClearPlus™ system) and let the water run for 5 to 10 minutes until the system is purged of all air that may have resulted from the installation, and the water is running clear. Repeat for other faucets in the building starting at the highest elevation and working down to the lowest point until all air is purged. - Page 20 Mode (see below). If you experience reduced service flow rate and pressure loss due to clogging, it is recommended that you increase the frequency and/or duration of your backwash. If on the mornings after a backwash your water is often discolored or has evidence of sediment, increase the duration of the rapid rinse cycle in 1 minute increments until the problem is resolved.
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Page 21: Changing Time Of Day
CHANGING TIME OF DAY During regular service mode, the digital display will alternate between the current time of day and the number of days until the next scheduled regeneration. For proper operation, it is important that the valve display the correct time of day. To change the time of day, press either the UP or DOWN button and hold for a few seconds. -
Page 22: Master Programming Mode
It is strongly recommended that backwash be set to occur at night when water will not be in use. If you have other water treatment equipment that backwashes (such as a water softener or iron filter), make sure that your ClearPlus™ system is not set to backwash at the same time. -
Page 23: Resets
The control will automatically disregard any programming changes and return to normal operation if it is left in Master Programming Mode for 5 minutes without any keypad input. The following settings are the factory default settings for all 5800SXT Series ClearPlus™ systems: Parameter Option... -
Page 24: Operation During A Power Failure
OPERATION DURING A POWER FAILURE The 5800SXT valve/controller includes integral power backup. In the event of power failure, the control shifts into a power-saving mode. The display and motor shut down, but it continues to keep track of the time and day for a minimum of 48 hours. The system configuration settings are stored in a non-volatile memory and are stored indefinitely with or without line power. - Page 25 Service Recommendations Your Fleck 5800 valve is built for long term operation with limited maintenance. The seals and spacers and piston assembly require periodic servicing or replacement, generally every 2 to 5 years. The Carbon media should generally be replaced at least every 5 years or as reduced performance is detected.
- Page 26 ERROR CODES Code Error Cause Reset & recovery Cam Sense The valve drive took Unplug the unit and examine the control valve. Error longer than 6 minutes to Verify that all cam switches are connected to advance to the next the circuit board and functioning properly.
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Page 27: Warranty Information
HomePlus Products Inc. Toll free: 1-866-376-2690 Subject to the limitations noted below, all other components of the ClearPlus™ system are warranted by HomePlus Products Inc. to be free of defects in material and workmanship for a period of 1 year except as noted**. - Page 28 Customer must register his or her warranty with HomePlus products Inc. within 90 days of original purchase for the warranty to remain valid. This warranty applies only in Canada and the United States of America. In the event that a part is deemed defective, the user must immediately inform HomePlus Products Inc.
- Page 29 These warranties are governed by the laws of the Province of British Columbia, Canada, and may change without notice. To report a warranty problem with your system or request warranty assistance, please call HomePlus Products Inc. Toll free: 1-866-376-2690 MANUFACTURED BY: HomePlus Products Inc.
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