Grizzly G0790 Owner's Manual
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Grizzly G0790 Owner's Manual

Grizzly G0790 Owner's Manual

12 1/2 benchtop planer w/dust collection
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MODEL G0790
12
⁄
" BENCHTOP PLANER
1
2
w/DUST COLLECTION
OWNER'S MANUAL
(For models manufactured since 9/15)
3092372
COPYRIGHT © JANUARY, 2015 BY GRIZZLY INDUSTRIAL, INC., REVISED SEPTEMBER, 2015 (MN)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#MNWKAW17040 PRINTED IN CHINA
V2.09.15
Download from Www.Somanuals.com. All Manuals Search And Download.

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  • Page 1 (For models manufactured since 9/15) 3092372 COPYRIGHT © JANUARY, 2015 BY GRIZZLY INDUSTRIAL, INC., REVISED SEPTEMBER, 2015 (MN) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Identification ........... 3 Cleaning & Protecting ........25 Controls & Components ......... 4 Lubrication ........... 25 G0790 Data Sheet ......... 5 SECTION 7: SERVICE ........27 SECTION 1: SAFETY ........7 Troubleshooting ........... 27 Safety Instructions for Machinery ....7 Knife Replacement........

  • Page 4: Introduction

    Manufacture Date Serial Number Model G0790 (Mfd. Since 9/15) Download from Www.Somanuals.com. All Manuals Search And Download.

  • Page 5: Identification

    Reset Button Dust Port Table Cutterhead Motor Brush Elevation Scale Housing Model G0790 controls and components. To reduce your risk of serious injury, read this entire manual BEFORE using machine. Model G0790 (Mfd. Since 9/15) Download from Www.Somanuals.com. All Manuals Search And Download.

  • Page 6: Controls & Components

    ON/OFF switch in OFF position, wait a few minutes for motor to cool, then press reset button. If button does not stay depressed, allow motor to cool off longer, then try again. Model G0790 (Mfd. Since 9/15) Download from Www.Somanuals.com. All Manuals Search And Download.

  • Page 7: G0790 Data Sheet

    MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0790 12‐1/2" BENCHTOP PLANER WITH DUST COLLECTION Product Dimensions: Weight................................65 lbs. Width (side-to-side) x Depth (front-to-back) x Height............... 23-1/2 x 19 x 18-1/2 in.
  • Page 8 The information contained herein is deemed accurate as of 9/8/2015 and represents our most recent product specifications. Model G0790 PAGE 2 OF 2 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G0790 (Mfd. Since 9/15) Download from Www.Somanuals.com. All Manuals Search And Download.

  • Page 9: Section 1: Safety

    Everyday ery. Never operate under the influence of drugs or eyeglasses are NOT approved safety glasses. alcohol, when tired, or when distracted. Model G0790 (Mfd. Since 9/15) Download from Www.Somanuals.com. All Manuals Search And Download.
  • Page 10 Make sure they are properly installed, you experience difficulties performing the intend- undamaged, and working correctly BEFORE ed operation, stop using the machine! Contact our operating machine. Technical Support at (570) 546-9663. Model G0790 (Mfd. Since 9/15) Download from Www.Somanuals.com. All Manuals Search And Download.

  • Page 11: Additional Safety For Planers

    BODY PLACEMENT. Stand to one side of planer during the entire operation to avoid getting hit if kickback occurs. Model G0790 (Mfd. Since 9/15) Download from Www.Somanuals.com. All Manuals Search And Download.

  • Page 12: Section 2: Power Supply

    -10- Model G0790 (Mfd. Since 9/15) Download from Www.Somanuals.com. All Manuals Search And Download.
  • Page 13 -11- Model G0790 (Mfd. Since 9/15) Download from Www.Somanuals.com. All Manuals Search And Download.

  • Page 14: Section 3: Setup

    Keep children and pets away from plastic bags or packing materials shipped with this machine. Discard immediately. Figure 4. Model G0790 inventory. Needed for Setup Box 1 (Figure 4) A. Cutterhead Elevation Crank ....... 1 B. Dust Bag ............. 1 The following are needed to complete the setup C.

  • Page 15: Cleanup

    NOTICE Avoid chlorine-based solvents, such as acetone or brake parts cleaner, that may damage painted surfaces. -13- Model G0790 (Mfd. Since 9/15) Download from Www.Somanuals.com. All Manuals Search And Download.

  • Page 16: Bench Mounting

    Figure 8. Installing cutterhead elevation crank. the workbench with lag screws and washers. Re-install black plastic lid. Lag Screw Flat Washer Machine Base Workbench Figure 7. Typical "Direct Mount" setup. -14- Model G0790 (Mfd. Since 9/15) Download from Www.Somanuals.com. All Manuals Search And Download.

  • Page 17: Dust Collection

    (see Figure performance. 11), and secure with handle. Dust Port Dust Bag Clamp Figure 11. Dust bag installed on port and secured by clamp. -15- Model G0790 (Mfd. Since 9/15) Download from Www.Somanuals.com. All Manuals Search And Download.

  • Page 18: Test Run

    — If machine starts, immediately stop machine. The switch disabling feature is not working correctly. This safety feature must work properly before proceeding with regular operations. Call Tech Support for help. -16- Model G0790 (Mfd. Since 9/15) Download from Www.Somanuals.com. All Manuals Search And Download.

  • Page 19: Section 4: Operations

    Read books/magazines or get formal training before beginning any proj- ects. Regardless of the content in this sec- tion, Grizzly Industrial will not be held liable for accidents caused by lack of training. -17- Model G0790 (Mfd. Since 9/15)

  • Page 20: Workpiece Inspection

    Figure 13. Janka Hardness Rating for some a workpiece supported on the bowed side common wood species. will rock during operation and could cause severe injury from kickback. -18- Model G0790 (Mfd. Since 9/15) Download from Www.Somanuals.com. All Manuals Search And Download.

  • Page 21: Planing Tips

    • Always true cupped or warped stock on a jointer before planing. -19- Model G0790 (Mfd. Since 9/15) Download from Www.Somanuals.com. All Manuals Search And Download.

  • Page 22: Depth Of Cut

    The planing depth on the Model G0790 is con- feed mechanism. The result can include scorched trolled by the cutterhead elevation crank on top of lumber as well as uneven knife marks and chatter.

  • Page 23: Feeding Workpiece

    If pre- cise workpiece thicknesses are needed, use Infeed calipers to ensure your workpieces meet your standards. Figure 16. Basic planing operation setup. -21- Model G0790 (Mfd. Since 9/15) Download from Www.Somanuals.com. All Manuals Search And Download.
  • Page 24 Step 5. Note: Infeed and outfeed rollers will control feed rate of workpiece as it passes through planer. Do not push or pull on workpiece. -22- Model G0790 (Mfd. Since 9/15) Download from Www.Somanuals.com. All Manuals Search And Download.

  • Page 25: Section 5: Accessories

    Especially important if you or serious personal injury or machine damage. employees operate for hours at a time. To reduce this risk, only install accessories recommended for this machine by Grizzly. H4978 NOTICE T20446 Refer to our website or latest catalog for additional recommended accessories.
  • Page 26 ⁄ " increments. Made in the U.S.A. Figure 23. Model G0725 Benchtop Jointer. Figure 21. Model G2857 Thickness Gauge. www.grizzly.com 1-800-523-4777 order online at or call -24- Model G0790 (Mfd. Since 9/15) Download from Www.Somanuals.com. All Manuals Search And Download.

  • Page 27: Section 6: Maintenance

    Use mineral spirits, stiff brush, and shop rags to remove old lubricant. Spray lubricant onto each leadscrew. Move Cleaning the Model G0790 is relatively easy. cutterhead up and down to evenly distribute. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. If any resin has built up, use a resin dissolving cleaner to remove it.
  • Page 28 Tilt machine back onto its base. Apply light coating of grease to chain linkage and sprockets. Re-install side cover. -26- Model G0790 (Mfd. Since 9/15) Download from Www.Somanuals.com. All Manuals Search And Download.

  • Page 29: Section 7: Service

    2. Feed rollers are dirty, worn, loose, or 2. Clean feed rollers (Page 31). Examine misadjusted. for wear, and ensure they are installed securely and properly adjusted. -27- Model G0790 (Mfd. Since 9/15) Download from Www.Somanuals.com. All Manuals Search And Download.
  • Page 30 2. Sharpen/replace knife (Page 36). 3. Feed rate too fast. 3. Reduce feed rate (Page 25). 4. Depth of cut too deep. 4. Reduce the depth of cut (Page 26). -28- Model G0790 (Mfd. Since 9/15) Download from Www.Somanuals.com. All Manuals Search And Download.

  • Page 31: Knife Replacement

    Cap Screws to the planer. The condition of the knives on the Model G0790 will affect the precision of the cut. During opera- tion, watch for the following signs of dulled knives. Figure 27. Position of cutterhead guard prior to disassembly.
  • Page 32 • Make sure the knives are free of cracks. If any cracks exist, replace both knives. -30- Model G0790 (Mfd. Since 9/15) Download from Www.Somanuals.com. All Manuals Search And Download.

  • Page 33: Replacing Motor Brushes

    Repeat Steps 2–3 to replace motor brush on opposite side of motor housing. Remove (5) M6-1 x 12 Phillips head screws (see Figure 32) to remove fan housing and expose V-belt. -31- Model G0790 (Mfd. Since 9/15) Download from Www.Somanuals.com. All Manuals Search And Download.
  • Page 34 Place new V-belt over both pulleys. To tension belt, rotate motor toward front of machine using moderate force. Hold in place and tighten motor tensioner bolt. -32- Model G0790 (Mfd. Since 9/15) Download from Www.Somanuals.com. All Manuals Search And Download.

  • Page 35: Scale Calibration

    Figure 35. Elevation scale components used to sure is off of two brackets. calibrate thickness reading. Remove any trapped material from between roller assembly and bracket. -33- Model G0790 (Mfd. Since 9/15) Download from Www.Somanuals.com. All Manuals Search And Download.
  • Page 36 Figure 37. Idler bracket, sprocket, and chain (viewed from underneath planer). Perform a test cut to verify parallelism. If cutterhead and table are not parallel, perform Steps 3–6 again. -34- Model G0790 (Mfd. Since 9/15) Download from Www.Somanuals.com. All Manuals Search And Download.

  • Page 37: Section 8: Wiring

    Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -35- Model G0790 (Mfd. Since 9/15) Download from Www.Somanuals.com. All Manuals Search And Download.

  • Page 38: Wiring Diagram & Electrical Components

    Figure 39. Paddle switch. Neutral 110 VAC 5-15 Plug (As Recommended) Ground Paddle Switch (viewed from behind) Figure 40. Circuit breaker. Circuit Breaker Ground 125/250VAC 2 HP Motor -36- Model G0790 (Mfd. Since 9/15) Download from Www.Somanuals.com. All Manuals Search And Download.

  • Page 39: Section 9: Parts

    SECTION 9: PARTS Main 36 37 74 75 76 68 69 70 71 58 59 155-1 155-2 155-3 155-4 -37- Model G0790 (Mfd. Since 9/15) Download from Www.Somanuals.com. All Manuals Search And Download.
  • Page 40 CAP SCREW M5-.8 X 10 P0790048 CAP SCREW M5-.8 X 10 P0790097 LEADSCREW NUT P0790049 BELT GUARD P0790099 COLUMN LEADSCREW (LEFT) P0790050 CAP SCREW M5-.8 X 12 P0790100 COLUMN -38- Model G0790 (Mfd. Since 9/15) Download from Www.Somanuals.com. All Manuals Search And Download.
  • Page 41 Please Note: We do our best to stock replacement parts whenever possible, but we cannot guarantee that all parts shown here are available for purchase. Call (800) 523-4777 or visit our online parts store at www.grizzly.com to check for availability.

  • Page 42: Labels & Cosmetics

    38x63mm 38x63mm 38x63mm and respirator when call (800) 523-4777 or WITHOUT WRITTEN APPROVAL! Grizzly will not accept labels changed without approval. NOTICE PANTONE 3005 C or RAL 5005 using this machine. go to www.grizzly.com. artwork changes are required, contact us immediately at manuals@grizzly.com.
  • Page 43 -41- Model G0790 (Mfd. Since 9/15) Download from Www.Somanuals.com. All Manuals Search And Download.
  • Page 44 -42- Model G0790 (Mfd. Since 9/15) Download from Www.Somanuals.com. All Manuals Search And Download.
  • Page 45 Would you recommend Grizzly Industrial to a friend? _____ Yes _____No Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No 10.
  • Page 46 Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE Download from Www.Somanuals.com. All Manuals Search And Download.

  • Page 47: Warranty & Returns

    WARRANTY & RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
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