Honda Metropolitan NCW50 2018 Owner's Manual
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Honda Metropolitan NCW50 2018 Owner's Manual

Honda Metropolitan NCW50 2018 Owner's Manual

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2018
2018
NCW50

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Summary of Contents for Honda Metropolitan NCW50 2018

  • Page 1 2018 2018 NCW50...
  • Page 2 This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
  • Page 3 Welcome Congratulations on your purchase of a new When service is required, remember that Honda scooter. Your selection of a Honda your Honda dealer knows your scooter best. makes you part of a worldwide family of If you have the required mechanical “know- satisfied customers who appreciate Honda's how”...
  • Page 4 A Few Words About Safety DANGER Your safety, and the safety of others, is very important. Operating this scooter safely is an You WILL be KILLED or SERIOUSLY important responsibility. HURT if you don’t follow instructions. To help you make informed decisions about WARNING safety, we have provided operating procedures and other information on safety...

  • Page 5: Table Of Contents

    Contents Scooter Safety P. 2 Operation Guide P. 16 Maintenance P. 44 Troubleshooting P. 86 Information P. 99 Specifications P. 120 Index P. 123...

  • Page 6: Scooter Safety

    Scooter Safety This section contains important information for safe riding of your scooter. Please read this section carefully. Safety Guidelines ..........P. 3 Safety Labels............P. 7 Safety Precautions..........P. 9 Riding Precautions ..........P. 10 Accessories & Modifications......P. 13 Loading ..............

  • Page 7: Safety Guidelines

    Safety Guidelines Safety Guidelines Before Riding Make sure that you are physically fit, mentally Follow these guidelines to enhance your safety: focused and free of alcohol and drugs. Check Perform all routine and regular inspections ● that you are wearing an approved scooter specified in this manual.
  • Page 8 Safety Guidelines We recommend that all riders take a certified Make Yourself Easy to See course approved by the Motorcycle Safety Make yourself more visible, especially at night, Foundation (MSF). New riders should start with by wearing bright reflective clothing, positioning the basic course, and even experienced riders yourself so other drivers can see you, signaling will find the advanced course beneficial.
  • Page 9 Safety Guidelines leaks, check the tightness of critical nuts and Keep Your Honda in Safe Condition bolts, and check the handlebar, control levers, It's important to keep your scooter properly brakes, and wheels. Ride slowly and cautiously. maintained and in safe riding condition.
  • Page 10 Safety Guidelines WARNING Carbon Monoxide Hazard Exhaust contains poisonous carbon monoxide, a Running the engine of your scooter colorless, odorless gas. Breathing carbon while in an enclosed or even partially monoxide can cause loss of consciousness and enclosed area can cause a rapid build- may lead to death.

  • Page 11: Safety Labels

    Safety Labels Safety Labels serious injury. Read these labels carefully and don't remove them. Safety and information labels on your scooter If a label comes off or becomes hard to read, provide important safety information and may contact your dealer for a replacement. warn you of potential hazards that could cause Continued...
  • Page 12 Safety Labels...

  • Page 13: Safety Precautions

    Safety Precautions Safety Precautions WARNING Not wearing a helmet increases the Ride cautiously and keep your hands on the ● chance of serious injury or death in a handlebar and feet on the floor. crash. Always consider the safety of other drivers ●...

  • Page 14: Riding Precautions

    Riding Precautions Riding Precautions Exercise caution on low traction surfaces. ● The tires slip more easily on such surfaces and braking distances are Break-in Period longer. During the first 60 miles (100 km) of running, Avoid continuous braking. ● follow these guidelines to ensure your scooter's Repeated braking, such as when future reliability and performance.
  • Page 15 Riding Precautions Wet or Rainy Conditions Parking Road surfaces are slippery when wet, and wet Park on a firm, level surface. ● brakes further reduce braking efficiency. If you must park on a slight incline or loose ● Exercise extra caution when braking in wet surface, park so that the scooter cannot conditions.
  • Page 16 Riding Precautions Parking with the Center Stand Turn the ignition switch to the (Lock) position ( P. 28), remove the key and close Stop the engine. the shutter ( P. 29). To lower the center stand, stand on the left side of the scooter.

  • Page 17: Accessories & Modifications

    We strongly advise that you do not add any seriously hurt or killed. accessories that were not specifically designed or approved for your scooter by Honda or Follow all instructions in this owner's make modifications to your scooter from its manual regarding accessories and original design.

  • Page 18: Loading

    Loading Loading WARNING Overloading, improper loading or Carrying extra weight affects your scooter's ● carrying a passenger can cause a crash handling, braking and stability. and you can be seriously hurt or killed. Always ride at a safe speed for the load you are carrying.

  • Page 20: Operation Guide

    Basic Operation Flow Pre-ride Inspection (P.50) Acceleration Carefully inspect your scooter to (P.35) make sure that it is safe to ride. Apply throttle gradually. Obey the speed limit. Starting the Engine (P.31) Start and warm the engine. Avoid revving the engine. Starting the How to use basic features.
  • Page 21 Parking (P.11) Close the throttle and apply the Braking (P.36) Park on a firm level surface. Use front and rear brakes together. the stand, lock the steering and The brake light will indicate close the shutter. that you have applied the brakes.
  • Page 22 Parts Location Fuse box (P.97) Coolant reserve tank (P.76) Center compartment (P.40) Throttle grip (P.83) Front brake lever (P.78) Ignition switch (P.27) Hook (P.43) Inner rack (P.43) Spark plug (P.69) Fuel fill cap (P.37) Engine oil fill cap/dipstick (P.71) Engine oil strainer screen (P.72) Engine oil plug (P.72)
  • Page 23 Brake lock lever (P.30) Rear brake lever (P.78) Helmet holder (P.40) Seat (P.39) Document bag (P.41) Battery (P.64) Fairing pocket (P.42) Air cleaner (P.75) Crankcase breather (P.84) Kickstarter (P.33) Center stand (P.12) Engine oil drain bolt (P.72)
  • Page 24 Instruments MODE switch Speedometer Shows riding speed in miles per hour (mph) and kilometer per hour (km/h). Display Check When the ignition switch is turned to the ON position, the speedometer needle swings to the maximum scale on the dial once, all the mode and digital segments will show. If any part of these displays does not come on when it should, have your dealer check for problems.
  • Page 25 Odometer [TOTAL] & Tripmeter [TRIP] & Clock (12-hour display) MODE switch selects the odometer, tripmeter and clock. Odometer: Total distance ridden. ● Tripmeter: Distance ridden since tripmeter ● was reset (press and hold MODE switch to reset to 0.0 miles (0.0 km)). To set the clock: (P.22) Fuel gauge...
  • Page 26 Instruments (Continued) Display Setting Press and hold the MODE switch until the minute digits start flashing. You can adjust the following settings. • Clock setting • Changing of mileage unit Press the MODE switch until the desired To set the clock: minute is displayed.
  • Page 27 Changing the mileage unit: Turn the ignition switch to the ON position. Select the odometer display. (P.21) Press and hold the MODE switch to select the “mile” or “km”.
  • Page 28 Indicators If one of these indicators does not come on when it should, have your dealer check for problems. High coolant temperature indicator If it comes on while riding: (P.88) High beam indicator Turn signal indicator PGM-FI (Programmed Fuel Injection) malfunction indicator lamp (MIL) Comes on briefly when the ignition switch is turned to the ON position.
  • Page 30 Switches Engine stop switch Should normally remain in the (Run) position. In an emergency, switch to the (Stop) position (the starter motor will not operate) to stop the engine. Start button Horn button Turn signal switch Pressing the switch turns the turn signal off. Headlight dimmer switch •...
  • Page 31 Ignition switch Switches the electrical system on/ Turns electrical system on for starting/riding. off, locks the steering, and operates the seat opener switch. SEAT Key can be removed when in Operates the seat opener switch. the OFF or (Lock) position. Turns engine off.
  • Page 32 Switches (Continued) Steering Lock Locking Turn the handlebar all the way to the left or Lock the steering when parking to help right. prevent theft. Push the key down, and turn the ignition A U-shaped wheel lock or similar device is switch to the (Lock) position.
  • Page 33 Shutter Close The ignition switch for this scooter is equipped Remove the ignition key from the ignition with a shutter. After parking the scooter, close switch. the shutter for theft prevention. Align the projection of the shutter key with the slot of the shutter, and turn the shutter Shutter key key counterclockwise.
  • Page 34 Rear Brake Lock Be sure the rear brake lock is applied while Rear brake starting and warming up the engine. Rear brake lever lock lever Locking Squeeze the rear brake lever and set the rear brake lock lever. The rear brake lock will not function if the rear brake is not adjusted properly.
  • Page 35 Starting the Engine Start your engine using the following procedure, Consult your dealer for advice if you plan to regardless of whether the engine is cold or warm. ride your scooter at an altitude above 8,000 feet (2,500 m). NOTICE •...
  • Page 36 Starting the Engine (Continued) Place the scooter on its center stand. To Start the Engine with Electric Starter Lock the rear brake. Press the start button with the throttle (P.30) The starter motor will only work when completely closed. Release the start button the brake lever is pulled in.
  • Page 37 To Start the Engine with Kickstarter With the throttle closed, operate the kickstarter with a rapid and continuous motion. Allowing the kickstarter to snap back freely against the pedal stop can damage the engine case. Continued...
  • Page 38 Starting the Engine (Continued) If you cannot start the engine: If the engine does not start: Place the scooter on its center stand and Using the start button lock the rear brake. Place the scooter on its center stand and With the throttle slightly opened (about lock the rear brake.
  • Page 39 Riding Starting the Scooter Acceleration and deceleration To accelerate: Open the throttle slowly. Push the scooter forward off the center stand. To decelerate: Close the throttle. Lock the rear brake lock. Open Close Keep throttle closed. (Accelerate) (Decelerate) Get on the scooter. Mount the scooter from the left side, keeping at least one foot on the ground.
  • Page 40 Riding (Continued) Braking Close the throttle and apply the front and rear brake levers together. Do not apply the brake lock while riding. It may cause the wheel to lock, reducing control of the scooter. Rear brake lever Front brake lever...
  • Page 41 Refueling Fuel type: Unleaded gasoline only Prong Recommended fuel octane number: Pump Octane Number (PON) 86 or higher. Fuel lid Grommet Tank capacity: 1.19 US gal (4.5 L) Refueling and Fuel Guidelines Ignition key (P.12) Prong Opening the Fuel Fill Cap Arrow mark Open the fuel lid, then remove the prongs Grommet...
  • Page 42 Refueling (Continued) Closing the Fuel Fill Cap WARNING After refueling, align the fuel fill cap latch Gasoline is highly flammable and with the slot in the filler neck. Push the fuel explosive. You can be burned or fill cap into the filler neck until it snaps seriously injured when handling fuel.
  • Page 43 Storage Equipment To open the seat Seat Turn the handlebar pointed straight ahead. Insert the ignition key and turn it to the position of SEAT. Push the SEAT side of the seat opener switch. Open the seat. Seat opener To close the seat switch Close and push down on the rear of the seat SEAT...
  • Page 44 Storage Equipment (Continued) Helmet Holder Opening the Seat (P.39) The helmet holder is located under the seat. Use the helmet holder only when parked. WARNING Riding with a helmet attached to the Helmet holder holder can interfere with your ability to safely operate the scooter and could lead to a crash in which you can be seriously hurt or killed.
  • Page 45 Helmet can be stored in the center Document Bag compartment. Set the helmet as shown. The document bag is in the document compartment in the center compartment. Document bag Some helmets may not fit in the Document compartment compartment due to their size or design. Continued...
  • Page 46 Storage Equipment (Continued) Fairing Pocket Open Pull the knob up, then open the fairing pocket lid. Close Knob Close the fairing pocket lid. Fairing pocket lid Never exceed the maximum weight limit. Maximum Weight: 1 lb (0.5 kg) Do not store valuables or fragile articles. Especially the fairing pocket, it does not lock.
  • Page 47 Hook Inner Rack The hook is provided below the handlebar. The inner rack is provided below the Do not attach a large bag or other item that handlebar. can interfere with the movement of your feet. Inner rack Never exceed the maximum weight limit. Hook Maximum Weight: 1 lb (0.5 kg) Never exceed the maximum weight limit.

  • Page 48: Maintenance

    Please read “Importance of Maintenance” and “Maintenance Fundamentals” carefully before attempting any maintenance. Refer to “Specifications” for service data. An optional larger tool kit may be available. Check with your Honda dealer's parts department. Importance of Maintenance ......P. 45 Throttle ..............P. 83 Maintenance Schedule........

  • Page 49: Importance Of Maintenance

    Importance of Maintenance For information about the exhaust emission and Importance of Maintenance noise emission requirements of the U.S. Keeping your scooter well-maintained is Environmental Protection Agency (EPA). absolutely essential to your safety and to P. 109 protect your investment, obtain maximum performance, avoid breakdowns, and reduce air Maintenance, replacement or repair of the pollution.
  • Page 50 Importance of Maintenance Follow these guidelines when performing Maintenance Safety maintenance. Always read the maintenance instructions Stop the engine and remove the key. ● before you begin each task, and make sure that Place your scooter on a firm, level surface ●...

  • Page 51: Maintenance Schedule

    Maintenance work should be performed in new owner. accordance with Honda's standards and specifications by properly trained and equipped technicians. Your dealer meets all of these requirements. Keep an accurate record of maintenance to help ensure that your scooter is properly maintained.
  • Page 52 Inspect (clean, adjust, lubricate, or replace, if necessary) dealer, unless you have the necessary tools and are Replace mechanically skilled. Clean Procedures are provided in an official Honda Service Manual (2 P. 115). : Technical. In the interest of safety, have your scooter serviced by your dealer.
  • Page 53 Maintenance Schedule Odometer Readin Frequency Regular Refer to × 1,000 mi Items Replace page × 1,000 km 12.8 19.2 25.6 32.0 38.4 Brake Shoes Wear Brake System Brake Lock Operation Headlight Aim Clutch Shoes Wear – Suspension – Nuts, Bolts, Fasteners –...

  • Page 54: Maintenance Fundamentals

    Maintenance Fundamentals Check the following items after you get on your Pre-ride Inspection scooter: To ensure safety, it is your responsibility to Throttle action moves smoothly without ● perform a pre-ride inspection and make sure binding. P. 83 that any problem you find is corrected. A pre- Brake levers operate normally.
  • Page 55 Maintenance Fundamentals Periodic Checks You should also perform other periodic maintenance checks at least once a month regardless of how often you ride, or more often if you ride frequently. Also, check the odometer reading against the Maintenance Schedule and perform all maintenance that is due.
  • Page 56 Maintenance Fundamentals Replacing Parts Always use Honda Genuine Parts or their Color label equivalents to ensure reliability and safety. When ordering colored components, specify the model name, color, and code mentioned on the color label. The color label is attached to the center compartment under the seat.
  • Page 57 Maintenance Fundamentals What to do in an emergency Battery If any of the following occur, immediately see Your scooter has a maintenance-free type your doctor. battery. You do not have to check the battery Electrolyte splashes into your eyes: ● electrolyte level or add distilled water.
  • Page 58 Maintenance Fundamentals Electrolyte splashes into your mouth: Cleaning the Battery Terminals ● Rinse mouth thoroughly with water, and Remove the battery. P. 64 do not swallow. If the terminals are starting to corrode and are coated with a white substance, wash WARNING with warm water and wipe clean.
  • Page 59 Bump starting is also not 30 days using a charger designed specifically for recommended. your Honda, which can be purchased from your NOTICE dealer. Read the information that came with Installing non-Honda electrical accessories can...
  • Page 60 Maintenance Fundamentals Fuses Blown fuse Fuses protect the electrical circuits on your scooter. If something electrical on your scooter stops working, check for and replace any blown fuses. P. 97 Inspecting and Replacing Fuses Turn the ignition switch to the OFF position to NOTICE Replacing a fuse with one that has a higher remove and inspect fuses.
  • Page 61 P. 121 higher oils, excluding oils marked as “Energy Conserving” or “Resource Conserving” on the If you use non-Honda engine oil, check the circular API service symbol. label to make sure that the oil satisfies all of the following standards:...
  • Page 62 Maintenance Fundamentals Recommended Coolant Crankcase Breather Pro Honda HP Coolant is a pre-mixed solution Service more frequently when riding in rain, at of antifreeze and distilled water. full throttle, or after the scooter is washed or overturned. Service if the deposit level can be...
  • Page 63 Maintenance Fundamentals Inspecting for Damage Tires (Inspecting/Replacing) Checking the Air Pressure Inspect the tires for Visually inspect your tires and use an air cuts, slits, or cracks that pressure gauge to measure the air pressure at exposes fabric or least once a month or any time you think the cords, or nails or other tires look low.
  • Page 64 Maintenance Fundamentals WARNING Inspecting Tread Depth Inspect the tread wear indicators. If they Riding on tires that are excessively worn become visible, replace the tires immediately. or improperly inflated can cause a crash in which you can be seriously hurt or killed.
  • Page 65 Maintenance Fundamentals Have your tires replaced by your dealer. WARNING For recommended tires and air pressure, see Installing improper tires on your “Specifications.” P. 121 scooter can adversely affect handling Follow these guidelines whenever you replace and stability, and can cause a crash in tires.
  • Page 66 Maintenance Fundamentals Tire Identification Number (TIN) Tire Service Life The tire identification number (TIN) is a group The service life of your tires is dependent on of numbers and letters located on the sidewall many factors, including, but not limited to, of the tire.
  • Page 67 Maintenance Fundamentals Air Cleaner This scooter is equipped with a viscous type air cleaner element which cannot be cleaned with compressed air or otherwise without degrading its performance. If the filter becomes dirty, replace it with a new one.

  • Page 68: Removing & Installing Body Components

    Removing & Installing Body Components Battery Disconnect the negative - terminal from the battery. Positive terminal Negative terminal Disconnect the positive + terminal from the battery. Remove the battery taking care not to drop the terminal nuts. Battery Installation Install the parts in the reverse order of Bolt removal.

  • Page 69: Battery Lid

    Removing & Installing Body Components Battery Lid Battery Lid Removal Open the seat. P. 39 Remove the clips. P. 67 Battery lid Remove the battery lid. Installation Clips Install the parts in the reverse order of removal.

  • Page 70: Center Cover

    Removing & Installing Body Components Center Cover Center Cover Removal Open the seat and fuel lid. P. 37, Tabs Screw P. 39 Center cover Remove the screws and clips. P. 67 Pull the bottom of the center cover up Screw and forward, remove the tabs from their slots.

  • Page 71: Clip

    Removing & Installing Body Components Clip Clip Removal Press down on the center pin to release the lock. Pull the clip out of the hole. Center pin Installation Push the bottom of the center pin. Insert the clip into the hole. Press down on the center pin to lock the clip.

  • Page 72: Maintenance Cover

    Removing & Installing Body Components Maintenance Cover Maintenance Cover Removal Open the seat. P. 39 Maintenance cover Remove the clips. P. 67 Remove the hooks. Hooks Remove the outside hooks at first, Clips then remove the inside hooks. Remove the maintenance cover by lifting it and removing the prongs from the Prong body cover.

  • Page 73: Spark Plug

    Spark Plug Checking Spark Plug For the recommended spark plug, see “Specifications.” P. 121 Use only the recommended type of spark plug in the recommended heat range. NOTICE Using a spark plug with an improper heat range Spark plug cap can cause engine damage.
  • Page 74 Spark Plug Checking Spark Plug Check the spark plug gap using a wire- Tighten the spark plug: type feeler gauge. If the old plug is good: ● If adjustment is necessary, bend the 1/8 turn after it seats. side electrode carefully. If installing a new plug, tighten it twice ●...

  • Page 75: Engine Oil

    Engine Oil Checking the Engine Oil Upper If the engine is cold, idle the engine for 3 level to 5 minutes. Turn the ignition switch to the OFF Lower position and wait for 2 to 3 minutes. level Place your scooter on its center stand on a firm, level surface.
  • Page 76 Engine Oil Adding Engine Oil Adding Engine Oil NOTICE Overfilling with oil or operating with insufficient oil can cause damage to your engine. Do not mix If the engine oil is below or near the lower different brands and grades of oil. level mark, add the recommended engine oil.
  • Page 77 Engine Oil Changing Engine Oil, Cleaning Strainer Screen If the engine is cold, idle the engine for 3 to 5 minutes. Turn the ignition switch to the OFF position and wait for 2 to 3 minutes. Place your scooter on its center stand on a firm, level surface.
  • Page 78 Engine Oil Changing Engine Oil, Cleaning Strainer Screen Install the oil strainer screen, spring and oil plug and tighten. Torque: 15 lbf·ft (20 N·m, 2.0 kgf·m) Install a new sealing washer onto the drain bolt. Tighten the drain bolt. Torque: 18 lbf·ft (24 N·m, 2.4 kgf·m) Oil strainer screen Fill the crankcase with the recommended...

  • Page 79: Air Cleaner

    Air Cleaner Changing Air Cleaner Element Screws Use a new Honda Genuine air cleaner element or an equivalent specified for your scooter. NOTICE Using the wrong air cleaner element may cause premature engine wear or performance problems. Remove the air cleaner housing cover by removing the screws.

  • Page 80: Coolant

    Coolant Checking the Coolant If the coolant level is dropping noticeably or the reserve tank is empty, you likely have a serious leak. Have your scooter inspected by Check the coolant level in the reserve tank your dealer. while the engine is cold. Place your scooter on its center stand on Adding Coolant a firm, level surface.
  • Page 81 Coolant Changing Coolant WARNING Reserve tank cap UPPER level Removing the radiator cap while the engine is hot can cause the coolant to spray out, potentially scalding you. Always let the engine and radiator cool down before removing the radiator cap. Changing Coolant Have your dealer change the coolant unless Remove the maintenance cover.

  • Page 82: Brakes

    Brakes Inspecting the Brake Lever Adjusting the Rear Brake Lever Freeplay Freeplay Place your scooter on its center stand on Adjust the freeplay of the brake lever with the a firm, level surface. front wheel pointed straight ahead. Measure the distance the front and rear Make sure the cut-out on the adjusting nut is brake levers move before each brake seated on the brake arm pin when adjusting...
  • Page 83 Brakes Adjusting the Rear Brake Lever Freeplay Adjust by turning the rear brake adjusting Push the brake arm to confirm that there nut a half-turn at a time. is a gap between the rear brake adjusting nut and brake arm pin. Adjusting nut Brake arm Push...
  • Page 84 Brakes Adjusting the Front Brake Lever Freeplay Adjusting the Front Brake Lever Adjust by turning the front brake adjusting nut a half-turn at a time. Freeplay Adjusting nut Adjust the freeplay of the brake lever with the front wheel pointed straight ahead. Make sure the cut-out on the adjusting nut is seated on the brake arm pin when adjusting the freeplay.
  • Page 85 Brakes Adjusting the Front Brake Lever Freeplay Brake arm Push Brake arm pin Adjusting nut After adjustment, confirm the freeplay of the brake lever. NOTICE Do not turn the adjuster beyond its natural limits. Make sure the brake arm, spring and fastener are in good condition.
  • Page 86 Brake arm See your dealer for this service. When the brake service is necessary, see your dealer. Use only Honda Genuine Parts or its equivalent.

  • Page 87: Throttle

    Throttle Checking the Throttle Adjusting the Throttle Freeplay With the engine off, check that the throttle Loosen the lock nut. rotates smoothly from fully closed to fully Turn the adjuster until the freeplay is open in all steering positions and throttle 1/16 - 1/4 in (2 - 6 mm).

  • Page 88: Crankcase Breather

    Crankcase Breather Cleaning the Crankcase Place a suitable container under the crankcase breather tube. Breather Remove the crankcase breather tube and drain deposits. Reinstall the crankcase breather tube. Crankcase breather tube...

  • Page 89: Other Adjustments

    Other Adjustments Adjusting the Headlight Aim Headlight lens You can adjust vertical aim of the headlight Raise for proper alignment by moving the headlight lens. To move the headlight lens, loosen the bolt. Tighten the bolt after Lower adjustment. Obey local laws and regulations. Bolt...

  • Page 90: Troubleshooting

    Troubleshooting Engine Will Not Start........P. 87 Unstable Engine Operation Occurs Overheating (High coolant temperature Intermittently ........... P. 98 indicator is on) ..........P. 88 Warning Indicators On or Flashing....P. 89 PGM-FI (Programmed Fuel Injection) Malfunction Indicator Lamp (MIL)....P. 89 Other Warning Indications......

  • Page 91: Engine Will Not Start

    Engine Will Not Start Starter Motor Operates But Starter Motor Does Not Engine Does Not Start Operate Check the following items: Check the following items: Check the correct engine starting Check the correct engine starting ● ● sequence. P. 31 sequence.

  • Page 92: Overheating

    Overheating (High coolant temperature indicator is on) The engine is overheating when the following Stop the engine using the ignition switch. occurs: Allow the engine to cool with the ignition High coolant temperature indicator switch in the OFF position. ● comes on.

  • Page 93: Warning Indicators On Or Flashing

    Warning Indicators On or Flashing PGM-FI (Programmed Fuel Injection) Malfunction Indicator Lamp (MIL) If the indicator comes on while riding, you may have a serious problem with the PGM-FI system. Reduce speed and have your scooter inspected by your dealer as soon as possible.

  • Page 94: Other Warning Indications

    Other Warning Indications Fuel Gauge Failure Indication If the fuel system has an error, the fuel gauge indicators will be displayed as shown in the illustration. If this occurs, see your dealer as soon as possible.

  • Page 95: Tire Puncture

    Tire Puncture WARNING Repairing a puncture or removing a wheel requires special tools and technical expertise. Riding your scooter with a temporary We recommend you have this type of service tire repair can be risky. If the temporary performed by your dealer. repair fails, you can crash and be After an emergency repair, always have the seriously injured or killed.

  • Page 96: Electrical Trouble

    Electrical Trouble Battery Goes Dead Burned-out Light Bulb Charge the battery using a motorcycle Follow the procedure below to replace a battery charger. burned-out light bulb. Remove the battery from the scooter before Turn the ignition switch to the OFF or charging.
  • Page 97 Electrical Trouble Burned-out Light Bulb Headlight Bulb Remove the bolt from the headlight case. Remove the tabs from the slots by gently Slots pulling the lower end of the headlight Tabs forward and remove the headlight. Disconnect the connector. Connector Slot Slot Bolt...
  • Page 98 Electrical Trouble Burned-out Light Bulb Remove the dust cover. Dust cover Unhook the pin and remove the bulb. Install a new bulb and parts in the reverse order of removal. Install the dust cover with its “5” mark facing up. “5”...
  • Page 99 Electrical Trouble Burned-out Light Bulb Brake light/Taillight Bulb Slots C Slots B Taillight rim Slot A Tabs C Tabs B Bulb Slot A Taillight lens Screws B Tab A Remove the screws B. Tab A Remove the tabs C from the slots C by Screws A lowering the taillight lens and remove the Remove the screws A.
  • Page 100 Electrical Trouble Burned-out Light Bulb Front/Rear Turn Signal Bulb Remove the turn signal lens by removing the screw. Slightly press the bulb and turn it Turn signal lens counterclockwise. Bulb Install a new bulb and parts in the reverse order of removal. Use only the amber bulb.

  • Page 101: Blown Fuse

    Electrical Trouble Blown Fuse Blown Fuse Remove the maintenance cover. P. 68 Pull out the fuse box cover. Pull the main fuse and other fuses out Before handling fuses, see “Inspecting and with the fuse puller furnished in reverse Replacing Fuses.” P.
  • Page 102 Unstable Engine Operation Occurs Intermittently If the fuel pump filter is clogged, unstable engine operation will occur intermittently while riding. Even if this symptom occurs, you can continue to ride your scooter. If unstable engine operation occurs even if sufficient fuel is available, have your scooter inspected by your dealer as soon as possible.

  • Page 103: Information

    Vehicle Identification Number..... P. 108 Emission Control Systems ......P. 109 Catalytic Converter ......... P. 113 Oxygenated Fuels..........P. 114 Authorized Manuals ........P. 115 Warranty Coverage and Service ....P. 116 Honda Contacts ..........P. 117 Reporting Safety Defects ......P. 119...

  • Page 104: Keys

    Keys Keys Ignition Key Be sure to record the key number provided with the key number plate. Store the spare key and recorded key number in a safe location. To make a duplicate, take the spare key or the key number to your dealer. If you lose all ignition keys and the key number, the ignition switch assembly will probably have to be removed by your dealer to determine the...

  • Page 105: Instruments, Controls, & Other Features

    Instruments, Controls, & Other Features Instruments, Controls, & Odometer Other Features The display locks at 999,999 when the read-out exceeds 999,999. Ignition Switch Leaving the ignition switch in the ON position Tripmeter with the engine stopped will drain the battery. The tripmeter returns to 0.0 when the read-out exceeds 999.9.

  • Page 106: Caring For Your Scooter

    Frequent cleaning and polishing is important to After the scooter dries, lubricate any moving ensure the life of your Honda. A clean scooter parts. makes it easier to spot potential problems.
  • Page 107 Caring for Your Scooter Washing Precautions Do not direct water at the air cleaner: ● Water in the air cleaner can prevent the Follow these guidelines when washing: engine from starting. Do not use high-pressure washers: ● Do not direct water near the headlight: High-pressure water cleaners can ●...
  • Page 108 Caring for Your Scooter Aluminum Components Panels Aluminum will corrode from contact with dirt, Follow these guidelines to prevent scratches mud, or road salt. Clean aluminum parts and blemishes: regularly and follow these guidelines to avoid Wash gently using a soft sponge and plenty ●...

  • Page 109: Storing Your Scooter

    If you won't be riding for an extended period, For more information about storage, refer to follow these guidelines: the Honda Winter Storage Guide, available from Wash your scooter and wax all painted your dealer. ●...

  • Page 110: Transporting Your Scooter

    Transporting Your Scooter Transporting Your Scooter You & the Environment If your scooter needs to be transported, it Owning and riding a scooter can be enjoyable, should be carried on a motorcycle trailer or a but you must do your part to protect the flatbed truck or trailer that has a loading ramp environment.
  • Page 111 You & the Environment Recycle Wastes Put oil and other toxic wastes in approved containers and take them to a recycling center. Call your local or state office of public works or environmental services to find a recycling center in your area, and to get instructions on how to dispose of non-recyclable wastes.

  • Page 112: Vehicle Identification Number

    Vehicle Identification Number Vehicle Identification Number The VIN and engine serial number uniquely identify your scooter and are required in order to register your scooter. They may also be required when ordering replacement parts. You should record these numbers and keep them in a safe place.

  • Page 113: Emission Control Systems

    Your scooter engine emits combustion Compliance with the terms of the Distributor's byproducts, including carbon monoxide (CO), Warranties for Honda Scooter Emission Control oxides of nitrogen (NOx), and hydrocarbons Systems is necessary in order to maintain a valid (HC). Gasoline evaporation also emits emissions system warranty.
  • Page 114 Emission Control Systems Noise Emission Requirements Exhaust Emission Control System The EPA requires that scooters built after The exhaust emission control system includes January 1, 1983 comply with applicable noise the following components that should not need emission standards for one year or 3,730 miles adjustment, although periodic inspection by (6,000 km) after the time of purchase when your dealer is recommended.
  • Page 115 Emission Control Systems Catalytic Converters Noise Emission Control System The exhaust system contains one or more TAMPERING WITH THE NOISE CONTROL catalytic converters. Catalytic converters use a SYSTEM IS PROHIBITED: catalyst to convert most of the harmful exhaust U. S. federal law prohibits the following acts or gas compounds into harmless compounds.
  • Page 116 Emission Control Systems AMONG THOSE ACTS PRESUMED TO Problems Affecting Scooter Exhaust CONSTITUTE TAMPERING ARE THE Emissions FOLLOWING ACTS: Have your scooter inspected and repaired by Removal of, or puncturing the muffler, ● your dealer if you experience any of the baffles, header pipes or any other following symptoms: component which conducts exhaust gases.

  • Page 117: Catalytic Converter

    A defective catalytic converter contributes to air riding and turn off the engine. Have your pollution and can impair your engine's scooter serviced as soon as possible. performance. A replacement unit must be an original Honda part or equivalent.

  • Page 118: Oxygenated Fuels

    Oxygenated Fuels Oxygenated Fuels If you accidentally fill your fuel tank with an oxygenated fuel containing higher percentages, Some conventional fuels blended with alcohol you may experience performance problems. To or an ether compound are available in some resolve the problem, have your dealer drain the locales to help reduce emissions to meet clean fuel tank and replace with the correct fuel.

  • Page 119: Authorized Manuals

    However, if you possess The Service Manual used by your authorized the proper tools, observe the safety standards, dealer is available from your Honda dealer or and are mechanically capable, you should find Helm, Inc. them easy to use.

  • Page 120: Warranty Coverage And Service

    Service Your warranty coverage is not voided if you Coverage perform your own maintenance. However, Your new Honda is covered by the following failures that occur due directly to improper warranties: maintenance are not covered by these Scooter Limited Warranty ●...

  • Page 121: Honda Contacts

    Honda dealer. Make an appointment for an American Honda Motor Co., Inc. inspection and diagnosis. You will be asked to If you wish to contact Honda directly to authorize that inspection, and your dealer will comment on your experiences with your return the results of the inspection.
  • Page 122 Dealer name and address about, riding events, and information about ● safety training available in your local area, and We will likely ask your Honda dealer to respond, the Honda Rider's Club of America. or possibly acknowledge your comments directly.

  • Page 123: Reporting Safety Defects

    Highway Traffic Safety Administration Administrator, NHTSA, (NHTSA) in addition to notifying 1200 New Jersey Avenue, SE., American Honda Motor Co., Inc. Washington, DC 20590. You can also obtain other information If NHTSA receives similar complaints, it about motor vehicle safety from: may open an investigation, and if it finds http://www.safercar.gov.

  • Page 124: Specifications

    Specifications Main Components ■ Displacement 3.0 cu-in (49 cm Overall length 65.0 in (1,650 mm) Bore x stroke 1.56 x 1.59 in (39.5 x 40.3 mm) Overall width 26.4 in (670 mm) Compression ratio 12.0:1 Overall height 40.7 in (1,035 mm) Unleaded gasoline Fuel Wheelbase...
  • Page 125 Rear turn signal light 12 V-10 W x 2 engine oil SAE 10W-30, JASO T 903 standard MB, Pro Fuses ■ Honda HP4M 4-stroke oil or an equivalent motorcycle oil Main fuse 25 A Other fuse 10 A Torque Specifications ■...
  • Page 126 Information Record Engine No. Color Label & Code Owner's Name Address City/State Phone Dealer's Name Address City/State Phone Service Manager...

  • Page 127: Index

    Index Compartment Accessories ............13 Owner’s Manual ..........41 Air Cleaner............75 Coolant............58, 76 Authorized Manuals........115 Crankcase Breather ........58, 84 Basic Operation Flow ........16 Document Bag ......... 41, 101 Battery............53, 64 Brake Lock Lever ..........30 Brakes Electrical Trouble ..........
  • Page 128 Safety ..............46 High Beam Indicator........24 Schedule............... 47 High Coolant Temperature Indicator ... 24, 88 Maximum Weight Limit......14, 120 Honda Contacts ..........117 Modifications............ 13 Hook ..............43 Horn Button ............26 Odometer ............101 Ignition Key............. 100...
  • Page 129 Overheating ............88 Reporting Safety Defects......119 Oxygenated Fuels.......... 114 Riding ..............35 Riding Precautions .......... 10 Parking ............... 11 Parts Location........... 18 Safety Labels ............7 PGM-FI (Programmed Fuel Injection) Safety Precautions ..........9 Malfunction Indicator Lamp (MIL)..24, 89 Seat ..............
  • Page 130 Throttle............... 83 Tires Air Pressure ..........59, 121 Puncture ............... 91 Replacing ............. 59 Transporting Your Scooter......106 Tripmeter ............21 Troubleshooting ..........86 Turn Signal Indicator ........24 Turn Signal Switch........... 26 Vehicle Identification Number ....108 Warning Indicators On ........89 Warranty Coverage and Service ....
  • Page 131 California Proposition 65 Warning WARNING Operating, servicing and maintaining a passenger vehicle or off- road vehicle can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm.
  • Page 132 31GJB620 XXXX.2017.XX.J 00X31-GJB-6200 PRINTED IN XXXX...

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