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Data Sheet 10/24-4.10 EN Rev. 9
EasyLine EL3000 Series
Continuous Gas Analyzers
Models EL3020, EL3040
Detectors with different measurement principles for
numerous process and emission monitoring applications
Up to five measurement components per gas analyzer
Suitable for measuring flammable gases
Version with protection type II 3G for measurement of
non-flammable gases
Performance-tested versions for emission monitoring
according to Directive 2001/80/EC
QAL3 monitoring according to EN 14181 (optional)
Automatic calibration including pump and valve control
Simplified calibration with air or integral calibration cells
eliminating the need for test gas cylinders
Customizable analog outputs, digital inputs and digital
outputs
Modbus and Profibus interfaces
Simple menu-driven operator interface
Clear-text status messages
Configuration of rarely required functions with included
configuration program
Self-monitoring function indicates when maintenance is
required
Housing versions for 19-inch rack mounting
(Model EL3020) and wall mounting (Model EL3040)
Integral gas feed (optional in Model EL3020)
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Summary of Contents for ABB EasyLine EL3000 Series
- Page 1 Data Sheet 10/24-4.10 EN Rev. 9 EasyLine EL3000 Series Continuous Gas Analyzers Models EL3020, EL3040 Detectors with different measurement principles for Customizable analog outputs, digital inputs and digital numerous process and emission monitoring applications outputs Up to five measurement components per gas analyzer...
- Page 3 If calibration with test gases is required the control of solenoid valves for switching on five test gases, zero gas and sample gas via digital outputs can be configured. 10/24-4. 1 0 EN Rev. 9 EasyLine EL3000 Series Data Sheet...
- Page 4 Output fluctuation (2 σ): ≤ 0.5 % at T90 = 15 s Power supply effect Temperature effect: ≤ 2 % per 10 °C Voltage and frequency in the permissible range: No effect EasyLine EL3000 Series Data Sheet 10/24-4. 1 0 EN Rev. 9...
- Page 5 1.4305 (SAE 303); solenoid valve (option in model EL3020): PVDF. When flammable components are present in the sample gas: Gas lines: stainless steel tubes 1.4571 (SAE 316Ti); connectors: stainless steel 1.4305 (SAE 303). 10/24-4. 1 0 EN Rev. 9 EasyLine EL3000 Series Data Sheet...
- Page 6 The pressure sensor is located in the sample gas path. Pressure sensor working range: p = 600–1250 hPa Power supply effect Voltage and frequency in the permissible range: No effect EasyLine EL3000 Series Data Sheet 10/24-4. 1 0 EN Rev. 9...
- Page 7 Gas lines and connectors See page 22 Gas lines: FPM hoses; gas connectors: stainless steel 1.4305 Note (SAE 303) The gas analyzer cannot be used in combination with the integral gas feed. 10/24-4. 1 0 EN Rev. 9 EasyLine EL3000 Series Data Sheet...
- Page 8 T90 time (static / dynamic) = 3 / 0 sec Position effect Zero-point shift ≤ 0.05 vol.-% O per 1° deviation from horizontal orientation. Position has no effect on the hard- mounted unit. EasyLine EL3000 Series Data Sheet 10/24-4. 1 0 EN Rev. 9...
- Page 9 H O absorber. Corrosive gases Pressure correction by means of pressure sensor is recom- Consultation with ABB Analytical is required if the sample gas mended for single-point calibration with air. contains Cl , HCl, HF or other corrosive components.
- Page 10 < 1 % of the measurement range per week or 250 ppb O (whichever is greater) Output fluctuation (2 σ) < ±0.5 % of the measured value or 50 ppb O (whichever is greater) EasyLine EL3000 Series Data Sheet 10/24-4. 1 0 EN Rev. 9...
- Page 11 Gas lines and connectors Stainless steel 1.4571 (SAE 316Ti), FPM and silicon hoses in the gas outlet; gas connections: stainless steel 1.4401 (SAE 316) / 1.4305 (SAE 303) 10/24-4. 1 0 EN Rev. 9 EasyLine EL3000 Series Data Sheet...
- Page 12 Measurement range quantity and limits < 1 % of span up to 30° deviation from horizontal orientation 2 measurement ranges Measurement ranges are freely adjustable within the limits shown in the table. EasyLine EL3000 Series Data Sheet 10/24-4. 1 0 EN Rev. 9...
- Page 13 Depending on the Corrosive gases measurement task involved, the zero- and end-points should Consultation with ABB Analytical is required if the sample gas be verified periodically (recommendation: once a year). contains Cl , HCl, HF, SO...
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Page 14: Electrochemical Oxygen Sensor
Voltage and frequency in the permissible range: ≤ 0.2 % of nation with Uras26 or Limas23. It cannot be used when the span internal gas lines in the Uras26 are made up of stainless steel or PTFE pipes. EasyLine EL3000 Series Data Sheet 10/24-4. 1 0 EN Rev. 9... -
Page 15: General Data
Corrosive associated gas components and aerosols must be cooled or undergo prior absorption. Limit value monitoring Limit values can be set using the configuration software ECT. The limit value signals (alarms) are output via digital outputs. 10/24-4. 1 0 EN Rev. 9 EasyLine EL3000 Series Data Sheet... - Page 16 Installation location altitude Housing degree of protection IP65 The gas analyzer is intended for indoor installation only. Installation location altitude max. 2000 m above sea level (over 2000 m on request) EasyLine EL3000 Series Data Sheet 10/24-4. 1 0 EN Rev. 9...
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Page 17: Electrical Connections
– QAL3 data transfer if the QAL3 monitoring option is integrated M25 Analog outputs 8–17 mm in the gas analyzer. M32 Digital inputs / outputs 12–21 mm M32 Digital inputs / outputs 12–21 mm 10/24-4. 1 0 EN Rev. 9 EasyLine EL3000 Series Data Sheet... -
Page 18: Profibus Module
6 AO3– only for 7 AO4+ 4-way analog output module 8 AO4– Design: 4-pin or 8-pin terminal strip. Observe the notes regarding I/O module connection (see page 17)! EasyLine EL3000 Series Data Sheet 10/24-4. 1 0 EN Rev. 9... -
Page 19: Digital I/O Module
See connection diagram Design: 2x12-pin terminal strip. Observe the notes regarding I/O module connection (see page 17)! Relays are shown in the unpowered state. The unpowered state is the failure mode. 10/24-4. 1 0 EN Rev. 9 EasyLine EL3000 Series Data Sheet... - Page 20 Design: 1/8 NPT female thread (stainless steel 1.4305 / SAE 303) for threaded connections (not supplied) Notes: sensor, “Integral gas feed” option and version with two separate gas paths cannot be provided. EasyLine EL3000 Series Data Sheet 10/24-4. 1 0 EN Rev. 9...
- Page 21 2 outlet for two sample cells in series. When the internal gas paths are made up of PTFE or stainless steel pipes, O sensor and version with two separate gas paths cannot be provided. 10/24-4. 1 0 EN Rev. 9 EasyLine EL3000 Series Data Sheet...
- Page 22 (PP) for hoses with 4 mm inner diameter supplied) Note: Pressure sensor (standard) and O sensor (option) are connected internally downstream the sample cell. EasyLine EL3000 Series Data Sheet 10/24-4. 1 0 EN Rev. 9...
- Page 23 12 Purge gas outlet housing Design: 1/8 NPT female thread (stainless steel 1.4305 / SAE 303) for threaded connections (not supplied), ® sample gas inlet 3 mm Swagelok (stainless steel 1.4401/ SAE 316) 10/24-4. 1 0 EN Rev. 9 EasyLine EL3000 Series Data Sheet...
- Page 24 Design: 1/8 NPT female thread (stainless steel 1.4305 / SAE 303) for threaded connections (not supplied; screwed fittings with hose nozzles (PP) for hoses with 4 mm inner diameter supplied) EasyLine EL3000 Series Data Sheet 10/24-4. 1 0 EN Rev. 9...
- Page 25 Design: 1/8 NPT female thread (stainless steel 1.4305 / SAE 303) for threaded connections (not supplied; screwed fittings with hose nozzles (PP) for hoses with 4 mm inner diameter supplied) 10/24-4. 1 0 EN Rev. 9 EasyLine EL3000 Series Data Sheet...
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Page 26: Dimensional Drawings
Dimensional drawings 19-inch rack housing (model EL3020) Dimensions in mm EasyLine EL3000 Series Data Sheet 10/24-4. 1 0 EN Rev. 9... - Page 27 Dimensional drawings Wall-mount housing (model EL3040) Dimensions in mm 10/24-4. 1 0 EN Rev. 9 EasyLine EL3000 Series Data Sheet...
- Page 28 Report No. 691317 of June 30, 2006. Publication: Federal Gazette of October 14, 2006, No. 194, page 6715 Report No. 1243485a of February 14, 2009. Publication: Federal Gazette of August 25, 2009, No. 125, page 2936 EasyLine EL3000 Series Data Sheet 10/24-4. 1 0 EN Rev. 9...
- Page 32 14 Mathura Road notice. With regard to purchase orders, the agreed 60488 Frankfurt am Main, Germany 121003 Faridabad, Haryana, India particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or Fax: +49 69 7930 4566 Phone: +91 129 2279627 possible lack of information in this document.