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Summary of Contents for Global 103 D
- Page 1 GLOBAL 103-D Instruction & Parts Manual...
- Page 6 I BEFORE OPERATION CAUTION: £ll To avoid malfunction and damage of the machine, confirm the following. Before you put the machine into operation for the first time after the set-up, clean It tho r oughly. • • Remove all dust gathering during transportatin and oil it well. •...
- Page 8 l) The oil pan should rest on the four comers of the machine table groove. 2) Fix two rubber seats Gon side @(operator's side) using nails as illustrated above. Fix two cushion seats @) on side© (hinged side) using a rubber-based adhesive. Then place oil pan on the fixed seats.
- Page 9 I) Fill oil pan0with New Defrix Oil up to HIGH mark6} 2) When the oil level Jowers below LOW mark@ ,refill the oil pan with the specified oil. 3) When you operate the machine after lubrication, you will see splashing oil through oil sight window@ifthe lubrica tion is adequate.
- Page 11 I) The amount of oil shown in the examples on the left should be finely adjusted in accordance with sewing processes. Be careful not to excessively increase/decrease the amount 011. (If the amount of oil is insufficient, the hook may be seized.
- Page 12 Tum OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. Follow the procedure described below l(? attach the needle,after confinning that the motor has come to a complete stop. A needle of DB x I should be used.
- Page 13 ! &. THREADING THE MACHINE HEAD WARNING: Tum OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing • • machine. •. ---' --·-.
- Page 14 • ADJUSTING THE STITCH LENGTH WARNING: Tum OFF the power before starting the work so as to prevent accidents caused sewing machine. abrupt start o1 the I) Turn stitch length d ial O in the direction of the arrow, and al ign the desired number to marker dot O on the machine ann.
- Page 15 I) Loosen setscrew@ . 2) As you turn tension post (s) clockwise (in direction G the stroke of the thread takeo-up spring will be increased. � 3) As you tum the knob counterclockwise (in direction ft the stroke will be decreased . spring I) Loosen setscrew f) and remove thread tension (asm.) 2) Loosen sctscrew C, .
- Page 16 Tum OFF the power before starting the work I) Loosen nut@ . As you turn presser spring regulator. clockwise (in direction � ), the presser foot pressure will be increased. 2) As you tum the presser spring re g ulator counterclockwise (in direction@ ), the pressure will be decreased.
- Page 17 To adjust the height of the feed dog: 1) Loosen screw@ of crank O 2) Move the feed bar up or down to make adjustment. 3) Securely tighten screw •. I 13. HELGHT OF THE FEED DOG WARNING: Tum OFF the power before starting the wor1< so as fo prevent accidents cauaed by abrupt start of the sewing machine.
- Page 18 Turn OFF I) Turn the handwheel lo bright the needle bar down to t he lowest point of its stroke, and loosen setscrew 2) Align marker line on needle bar@ with the bottom end of needle bar lower bushing@) , then tighten setscrew 3) Loosen the two hook setscrews, tum the handwheel, and align marker line@ on ascending needle bar$ with the bottom end of needle bar lower bushing t)
- Page 19 ADJUSTING THE HEIGHT OF THE PRESSER FOOT WARNING: L:f!:l. Turn OFF the power before starting the work: so as to prevent accidents caused by abrupt start of the sewi n g machi n e. I} Loosen setscrew and adjust the presser foot height of the presser foot.
- Page 20 I) Ori II four guiding hole (j and@for wooden screws in the table. 2) Install belt cover in the tapped hole in the arm. 3) Pass the handwheel through the hole in belt cover Ai) ,then set tire handwheel on the arm. At this time, you can smoothly install the handwheel diagonally from the rear of the hand wheel by tilting belt cover A@)as illustrated in the figure.
- Page 21 I) The standard height of the presser foot lifted using the knee lifter is 10 mm. 2) You can adjust the presser foot lift up to 13 mm using knee lifter adjust screw@. (The max. lift should be 9 mm for the A ty pe .) 3) When you have adjusted the presser foot lift to mm, be sure that the bottom end of needle bar...
- Page 22 j 19. SPESIFICATIONS Application For medium-weight materials Max. 5,000 s.p.m. Sewing speed Stitch length Max. 5 mm Standard 10 mm Presser foot lift (by knee lifter) Max. 13 mm Needle DB X l 119-#18 -1 6-...
- Page 23 (1 ) A clutch motor with 400W output (1/2 HP ) is used as the standard motor. ( 2 ) An M-type V belt should be used. (3) The relationship between the inotor pulleys, belt lengths and sewing speeds is shown in the following table: Motor pulley O.D.
- Page 24 103 D High speed single needle lockstitch machine PARTS MANUAL WEBSITE: E-MAIL: WWW.IM CA.NET INFO@IMCA.NET...
- Page 25 1 21. PARTS LIST 1.MACHINE FRAME & MISCELLANEOUS COVER COMPONENTS -18-...
- Page 26 <+2 DE S C RIP T I O N REF.NO NOTE PART NO. Qt y Y229-02159 FACE PLATE ASM. Y229-02209 FACE PLATE GASKET YSS-6080410-SP SCREW 1/8-44 1,,,4 Y229-00757 ARM OIL SHIFLD ASM. RUBBER PLUG YTA-0850604-RO YTA-1250705-RO RUBBER PLUG YSS-4120915-SP SCREW 3/16-28 Y229-00401 SIDE PLATE Y I 10-00619...
- Page 27 2. MAIN SHAFT & THREAD TAKE-UP LEVER COMPONENTS :z e \ 3�/4) -20-...
- Page 28 REF.NO NOTE PART NO. DESC RIPTION YSS-8151150-SP SCREW 15/64-28 L=I0.5 Y229·19559 THR�AD TAKE·UP CRANK SHAFT ASM YCQ-3500000-F0 OIL FELT YI 10-39070 THREAD TAKE-UP LEVER ASM. Y8560-02-4.l THREAD TAKE-UP LEVER CRANK Yt 10-39062 THREAD TAKE-UP LEVER YBl905-54 l-B00 NEEDLE BEARING NEEDLE BAR CRANK YI 10-05204 ( I) YB 1408-552-000...
- Page 30 NOTE DESCRI P TION REF.NO PART NO Y229-0I40 9 Y229-06 IOI NEEDLE BAR BUSHING. UPPER NEEDLE BAR Y229-06002 N EEDLE ROD HOLDER ASM. Y229-06457 YSS-6090670-TP SCREW 9164-40 L=fi Y229-06507 SLIDE )LOCK NEEDLE BAR THREAD GUIDE Y229-20805 Y229-06200 NEEDLE BAR BUSHING. LOWER SCREW 118-44 L=4.5 YSS-70805I0-TP Y229-06309...
- Page 32 -- - - --- - ----- - - - - --- --- -------------- - ---------- - ----------- ---- NOTE PART NO. REF.NO DE S C R IPTION Qt y Y229-07802 HAND LIFl'ER YB1521-555-00 0 SCREW YGB848-85 WASHER 3.8X8X0.8 YR0-037I801-00 RUBBER RING Y229-08552 HAND LIFl'ER CAM ASM.
- Page 33 5. FEED MECHANISM COMPONENTS \_ ______ _J -26-...
- Page 34 REF.NO N OTE PART NO. - - - ----- - - --------- ---- - - --- ----------------- - - ------- - ------- -- D E SCR I PTI O N Qt y Y229-I 1408 FEED ADJUST ROD Y229-I 1507 FEED REGULATOR PIN YSS-6090670-TP SCREW 9/64-40 L=6 Y229-I l606...
- Page 35 6. OIL LUBRICATION COMPONENTS -28-...
- Page 36 NOTE REF.N O PART NO. DE SCR IPTION Qt y OIL SI G HT WI N D O W Y229-24708 YRO-1952401•00 RUBBER RING\ Y229-24401 MAIN SH AFT OIL TUBE Y8560-06-04 TUBE . HOLDER, UPPER MAIN SHAFT OIL TUBE Y229-24609 YSS-4120615-SP SCREW 3/16-28 L=6 OIL FEL T PRESSER Y229-25101...
- Page 37 7. OIL RESERVOIR COMPONENTS -30-...
- Page 38 NOTE REF.NO PART NO. DE S C R I P T I O N y ii Qt y - - - - - - - - - - - - - - - - - - - 0 - 4 - 7 0 5 7 RES ER VO IR �...
- Page 39 8. BELT COVER &.BOBBIN WINDER COMPONENTS -32-...
- Page 40 - - ----- - - - ----------------- ------------------ - - - - - - ----- --- ----- REF.NO NOTE PART D E SCRIPTI O N Qt y Y229-33451 BELT COVER ASM. Y229-33402 BELT COVER A ¥229-33501 BELT COVER A CAP Y229-33659 BELT COVER B ASM.
- Page 41 9. THREAD STAND COMPONETNS r---------------------------- , • · 7 : � � ./l �- �- • v· / . tJJ L _____________________________ I -34-...
- Page 42 NOTE D E S C R I P· T I O N REF.NO - - - PART NO. - - - - - - - - - � - - - - - - - - - - - Y229-30358 THREAD STAND ASM.
- Page 44 NOTE DE SC R IPTI O N REF.NO PART NO. - - - - - - - - - - - - - - - - - - Y 8 5 0 - 0 N - 1 0 � 1 - - - - - - - - - - MA C H i NE HING E - P L A T E A S M - - - - - - - - -...