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Start-Up and Service Instructions
CONTENTS
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . 1
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
ABBREVIATIONS AND EXPLANATIONS . . . . . . . . . 3
Required Publications . . . . . . . . . . . . . . . . . . . . . . . . 3
IDENTIFYING DRIVE COMPONENTS . . . . . . . . . . . . . 3
Opening the VFD Access Door . . . . . . . . . . . . . . . . . 3
Drive Assembly Catalog Number . . . . . . . . . . . . . . . 4
Components and Physical Data . . . . . . . . . . . . . . . . 5
START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Alternate Wire Lugs . . . . . . . . . . . . . . . . . . . . . . . . . 10
Verify Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Configure the VFD . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Commissioning the Unit . . . . . . . . . . . . . . . . . . . . . . 12
Check Internal Jumpers . . . . . . . . . . . . . . . . . . . . . . 12
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Troubleshooting the Drive . . . . . . . . . . . . . . . . . . . . 16
Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
with Input Power Off . . . . . . . . . . . . . . . . . . . . . . . 64
Servicing the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . 65
APPENDIX A - WIRING SCHEMATICS . . . . . . . . . . 72

SAFETY CONSIDERATIONS

Centrifugal and screw compressor liquid chillers are designed to
provide safe and reliable service when operated within design
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53190096-01
Page
Printed in U.S.A.
Form 19-CLT-1SS
Rockwell PowerFlex 755TL VFD Option
specifications. When operating this equipment, use good judg-
ment and safety precautions to avoid damage to equipment and
property or injury to personnel.
Be sure you understand and follow the procedures and safety pre-
cautions contained in the chiller instructions as well as those listed
in this guide.
Failure to follow these procedures will result in severe personal
injury or death.
ONLY QUALIFIED electrical personnel familiar with the
construction and operation of this equipment and the hazards
involved should install, adjust, operate, or service this
equipment.
READ AND UNDERSTAND this manual and other
applicable manuals in their entirety before proceeding. Failure
to observe this precaution could result in severe bodily injury
or loss of life.
DO NOT install modification kits with power applied to the
drive. Disconnect and lock out incoming power before
attempting such installation or removal. Failure to observe this
precaution could result in severe bodily injury or loss of life.
UNUSED WIRES in conduit must be grounded at both ends to
avoid a possible shock hazard caused by induced voltages.
Also, if a drive sharing a conduit is being serviced or installed,
all drives using this conduit should be disabled to eliminate the
possible shock hazard from cross-coupled motor leads. Failure
to observe these precautions could result in bodily injury.
DO NOT VENT refrigerant relief valves within a building.
Outlet from rupture disc or relief valve must be vented
outdoors in accordance with the latest edition of ANSI/
ASHRAE 15 (American National Standards Institute/
American Society of Heating, Refrigerating, and Air-
Conditioning Engineers). The accumulation of refrigerant in
an enclosed space can displace oxygen and cause asphyxiation.
PROVIDE adequate ventilation in accordance with ANSI/
ASHRAE 15, especially for enclosed and low overhead
spaces. Inhalation of high concentrations of vapor is harmful
and may cause heart irregularities, unconsciousness, or death.
Misuse can be fatal. Vapor is heavier than air and reduces the
amount of oxygen available for breathing. Product causes eye
and skin irritation. Decomposition products are hazardous.
DO NOT USE OXYGEN to purge lines or to pressurize a
chiller for any purpose. Oxygen gas reacts violently with oil,
grease, and other common substances.
(Dangers continued in next column.)
Pg 1
19XR, 19MV
with PIC6 Controls
DANGER
4-24
Replaces: New

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Summary of Contents for Carrier 19XR

  • Page 1: Table Of Contents

    • FRAME 7 (19MV PRODUCT) • FRAME 9, 10 AND LARGER (19XR PRODUCT) UNUSED WIRES in conduit must be grounded at both ends to avoid a possible shock hazard caused by induced voltages.
  • Page 2 DANGER CAUTION NEVER EXCEED specified test pressures. VERIFY the Failure to follow these procedures may result in personal allowable test pressure by checking the instruction literature injury or damage to equipment. and the design pressures on the equipment nameplate. TO AVOID an electric shock hazard, verify that the voltage on DO NOT USE air for leak testing.
  • Page 3: Introduction

    INTRODUCTION IDENTIFYING DRIVE COMPONENTS The Carrier VFD option Start-Up and Service Manual is intended Chiller control schematics and VFD schematics are included in for trained and qualified service personnel and is to be used during APPENDIX A — WIRING SCHEMATICS.
  • Page 4: Drive Assembly Catalog Number

    N = No internal resistor Amp Rating (dependent upon voltage rating) Filtering L = No EMC filtering, PE-A installed, PE-B removed LEGEND — Electromagnetic Compatibility — Human-Machine Interface — Liquid-crystal Display Fig. 5 — Rockwell Automation Drive Assembly Catalog Number Nomenclature: 19XR Units...
  • Page 5: Components And Physical Data

    NOTE: For Frame 9 and larger VFD’s refer to Rockwell Automa- Components and Physical Data tion Document 750-TG100C-EN-P for connection points and The 19MV chillers use Allen-Bradley PF755TL drive Frame 7. torque instructions to assemble the VFD. The 19XR6 chillers use freestanding PF755TL drives, typically Frame 9 or larger.
  • Page 6 Fig. 7 — 19XR Frame 9 PF755TL Drive Components...
  • Page 7 NOTE: Dimensions are in mm [in.] Fig. 8 — 19MV Enclosure Dimensions — Frame 7...
  • Page 8: Layout And Dimensions For 19Xr6 Chillers

    REMOVE POSITION NO. SHIPPING SPLIT SECTION LCL Filter Section 1 of 2 (left section) L0, L1 Line Side Converter LCL Filter Section 2 of 2 (right section) Motor Side Inverter M0, M1, M2 Fig. 9 — 19XR Frame 9 PF755TL Layout...
  • Page 9 NOTE: Dimensions are in mm [in.] Fig. 10 — 19XR6 Frame 9 Enclosure Dimensions (Typical)
  • Page 10: Start-Up

    (3) 2/0-400 MCM 140G-M-TLA2A3 2x500-750 140G-R-TLC63 (6) 1/0-750 MCM — — 19XR6 — — — — NOTE(S): a. Standard frame size for 19XR (consult jobsite drawing). b. Customer connects to extruded bus bar using supplied L-brackets (up to 12 cables per phase).
  • Page 11: Configure The Vfd

    Configure the VFD Key configurations required by the VFD are supplied by the HMI through the VFD Gateway. Any configuration changes necessary are made on the HMI screens. A complete set of configurations is transmitted to the VFD each time the controls are powered up. Table 2 lists parameters displayed on the 19MV Unit Mounted VFD configuration menu.
  • Page 12: Commissioning The Unit

    Take a final thermal measurement of the capacitor bank and Commissioning the Unit power after finalizing the installation to ensure all connec- The commission procedure is as follows: tions are good. If the chiller has been stored outdoors, allow at least 24 hours If a ground fault occurs, then do the following: room temperature stabilization prior to commissioning.
  • Page 13 M3 x 6.4 mm T15 of F - 5 mm (0.19 in.) 0.45 N•m (4 lb•in) Do not remove the protective cover from these connectors on the HIM cradle unless a connection is made during installation. TB1 I/O TERMINAL DESIGNATIONS FIXED I/O TERMINAL NAME...
  • Page 14: Power Jumper Configuration (Head Line)

    Power Jumper Configuration (Head Line) PowerFlex 755TL product contains protective MOVs (metal ox- ide varistors), common mode capacitors, and discharge resistors. To protect against drive damage and/or operational problems these devices must be configured correctly. FRAME 7 (19MV PRODUCT) The 19MV units with Frame 7 contain: •...
  • Page 15: Frame 9, 10 And Larger (19Xr Product)

    Fig. 20 — 19XR, Frame 9, 10, and Larger, PE-A2, Capacitors on AC Common Mode Filter Circuit Board Fig. 18 — 19XR, Frame 9, 10, and Larger, PE-A MOV on AC Precharge Control Circuit Board Fig. 21 — 19XR, Frame 9, 10, and Larger, PE-B1,...
  • Page 16: Service

    Alert and Alarm codes. These codes signal a problem detected during self-tuning or drive operation. CHILLER ALARM CODES Note the following differences between Carrier and Allen- An alarm condition is indicated by a message on the HMI screen. Bradley terminology: If an alarm occurs, the drive coasts to stop.
  • Page 17 VFD_CONF (PIC III)/CFGUMVFD (PIC6) screen. Verify phase-to-phase and phase-to-ground line voltage. VFD Undervoltage Low DC bus voltage Circuit Board malfunction. Contact Carrier Service. Verify phase to phase and phase to ground line voltage. 205 (166) Overvoltage High DC bus voltage Monitor AC line for high transient voltage conditions.
  • Page 18 Table 5 — Powerflex 755 Fault Code Descriptions and Corrective Actions (cont) FAULT ICVC PIC6 CODE ON FAULT FAULT FAULT TYPE DESCRIPTION CORRECTIVE ACTION VFD HIST STATE STATE SCREEN Check that guide vanes are closed completely. Check for high Motor did not come up to speed in the allotted Excessive Load entering water temperature or low condenser flow.
  • Page 19 LEGEND — DP1 Port 1 connection on the control-pod-mounted Human Interface Module (HIM). The connection is on the back of the assembly that includes the control-pod-mounted HIM and HIM cradle. This assembly is shown not installed. When this assembly is installed, the DPI Port 1 connection on the HIM connects to the Control Pod at Item 2.
  • Page 20: Connected Components Workbench (Ccw)

    Ethernet connection can be made directly to the main con- trol board Ethernet connection. Carrier recommends CCW version 12 or later for PF755TL chiller applications. This can be downloaded from Rockwell’s website. Fig. 25 — Add New Driver To connect a computer to CCW via Ethernet, the user has to set Set Host to the same address as the computer IP address.
  • Page 21: Test Equipment Needed To Troubleshoot

    If a 19MV unit displays an E-Stop Alarm or No Amp Sensed alarm OR if a 19XR unit displays a high condenser pressure alarm, then the connections of the E-Stop/VFD_LOCK or HPR relays should be checked.
  • Page 22 Fig. 31 — 19MV Main Control Board Fig. 32 — 19XR Main Control Board...
  • Page 23: Fault Codes

    The 19XR PF755TL and free-standing drive does not have direct Fault Codes communication with PIC6. Interface between drive and PIC6 is The 19MV and 19XR unit mount PF755TL drive communicates via ISM (integrated starter module). Therefore CCW must be used with PIC6 using Modbus protocol.
  • Page 24 Table 6 — Fault Codes by Number CODE NAME CODE NAME CODE NAME CODE NAME CODE NAME Auxiliary Input Pwr Rf Fan Life FlashRst Timeout 9013 Torque Prove Cflct 10071, 11071 Rev Spd Lim Cfg Sys Default Fail Wrg Bay Fan Life Login Timeout 9014 TP Encls Config...
  • Page 25 Table 6 — Fault Codes by Number (cont) CODE NAME CODE NAME CODE NAME CODE NAME CODE NAME 12033 U LowTemp Alm 12136 Mtrside IOC Flt 13092 SW OverCurrent 14081 PIB UT Fault nn006 Ch0 Battery Err 12034 NTC-V Short Flt 12137 Pwr Struc Fault 13114 Jnt OverTemp Flt 14082...
  • Page 26: Auxiliary Input

    Table 6 — Fault Codes by Number (cont) CODE NAME CODE NAME CODE NAME CODE NAME CODE NAME nn094 SafetyPwrOff Err nn212 Ch1 AnalLim Err nn237 Ch1 SendCurr Err nn263 Ch1 EPROM Error nn304 Ch1 RefPoint Alm nn100 Ch0 FreqExc Alm nn213 Ch1 Int I2C Err nn238 Ch1 EncTemp Err nn264...
  • Page 27: Module Defaulted

    Table 7 — Fault Codes by Port (cont) CONDITION DISPLAY PORT FAULT ACTION FAULT ACTION TEXT TYPE CODE Module Defaulted. A command to reset Additional Fault Action. Fault opens parameter defaults on a single port has main circuit breaker: No. Fault can Resettable been executed.
  • Page 28: Pwrdn Nvs Blank

    Table 7 — Fault Codes by Port (cont) CONDITION DISPLAY PORT FAULT ACTION FAULT ACTION TEXT TYPE CODE Reset parameter defaults. This fault occurs on power down but is checked for on power-up. If the power down occurs too fast, this fault can occur. If you are using an undersized auxiliary power supply and last power down was Power Down NVS Blank.
  • Page 29: Safety Jmpr Out

    Table 7 — Fault Codes by Port (cont) CONDITION DISPLAY PORT FAULT ACTION FAULT ACTION TEXT TYPE CODE Install the Safety jumper on the main control board. If you do not intend to Coast (Motor Side Inverter). use a safety module, install the safety Additional Fault Action.
  • Page 30: Pfile Create Err

    Table 7 — Fault Codes by Port (cont) CONDITION DISPLAY PORT FAULT ACTION FAULT ACTION TEXT TYPE CODE Cycle power and redownload Coast (Motor Side Inverter). Stop parameters. If fault persists, replace (Line Side Converter). Additional Profile Creation Error. Main control board main control board.
  • Page 31 Table 7 — Fault Codes by Port (cont) CONDITION DISPLAY PORT FAULT ACTION FAULT ACTION TEXT TYPE CODE Power down. Examine the fiber-optic cable connections between the DC precharge modules and the Mn power modules power layer interface (PLI) Invalid DCP Fiber Configuration. Main circuit boards for damage.
  • Page 32: Const Inv Flt

    Table 7 — Fault Codes by Port (cont) CONDITION DISPLAY PORT FAULT ACTION FAULT ACTION TEXT TYPE CODE DVDT Filter Mismatch. Main control Coast (Motor Side Inverter). Stop board firmware has detected an invalid (Line Side Converter). Additional combination of motor side inverter power Non-Resettable Power down.
  • Page 33 Table 7 — Fault Codes by Port (cont) CONDITION DISPLAY PORT FAULT ACTION FAULT ACTION TEXT TYPE CODE Power down and then check the fiber- optic communication connection between the fiber interface circuit board and M0 PLI for damage. Replace the Coast (Motor Side Inverter).
  • Page 34 Table 7 — Fault Codes by Port (cont) CONDITION DISPLAY PORT FAULT ACTION FAULT ACTION TEXT TYPE CODE Power down and then check the fiber- optic communication connection between the fiber interface circuit board and M6 PLI for damage. Replace the Coast (Motor Side Inverter).
  • Page 35 Table 7 — Fault Codes by Port (cont) CONDITION DISPLAY PORT FAULT ACTION FAULT ACTION TEXT TYPE CODE Power down and then check the fiber- optic communication connection between the fiber interface circuit board and L2 PLI for damage. Replace the Coast (Motor Side Inverter).
  • Page 36: Under Temp Fault

    Table 7 — Fault Codes by Port (cont) CONDITION DISPLAY PORT FAULT ACTION FAULT ACTION TEXT TYPE CODE Power down and then check the fiber- optic communication connection between the fiber interface circuit board and L8 PLI for damage. Replace the Coast (Motor Side Inverter).
  • Page 37: Fdbkmsg Fiber 0

    Table 7 — Fault Codes by Port (cont) CONDITION DISPLAY PORT FAULT ACTION FAULT ACTION TEXT TYPE CODE Power down and then check the fiber- optic communication connection between the fiber interface circuit board and M0 PLI for damage. Replace the Coast (Motor Side Inverter).
  • Page 38: Fdbkmsg Fiber

    Table 7 — Fault Codes by Port (cont) CONDITION DISPLAY PORT FAULT ACTION FAULT ACTION TEXT TYPE CODE Power down and then check the fiber- optic communication connection between the fiber interface circuit board and M6 PLI for damage. Replace the Coast (Motor Side Inverter).
  • Page 39: Fdbkmsg Fiber 13

    Table 7 — Fault Codes by Port (cont) CONDITION DISPLAY PORT FAULT ACTION FAULT ACTION TEXT TYPE CODE Power down and then check the fiber- optic communication connection between the fiber interface circuit board and L3 PLI for damage. Replace the Coast (Motor Side Inverter).
  • Page 40: Inv Dc Bus Range

    Table 7 — Fault Codes by Port (cont) CONDITION DISPLAY PORT FAULT ACTION FAULT ACTION TEXT TYPE CODE Power down and then check the fiber- optic communication connection between the fiber interface circuit board and L9 PLI for damage. Replace the Coast (Motor Side Inverter).
  • Page 41: Tp Sec Mtr Ctrl

    Table 7 — Fault Codes by Port (cont) CONDITION DISPLAY PORT FAULT ACTION FAULT ACTION TEXT TYPE CODE Torque Prove Secondary Motor Control Coast. Additional Fault Action. Fault Read the ‘Attention’ statement in the Conflict. Torque proving has been opens main circuit breaker: No. Fault programming manual publication 750- enabled but the user has not read and can automatically reset: No.
  • Page 42 Table 7 — Fault Codes by Port (cont) CONDITION DISPLAY PORT FAULT ACTION FAULT ACTION TEXT TYPE CODE Coast (Motor Side Inverter). Phase W Negative To Ground. A phase Rotate U/T1, V/T2, W/T3 connections. Additional Fault Action. Fault opens Resettable 10024...
  • Page 43 Table 7 — Fault Codes by Port (cont) CONDITION DISPLAY PORT FAULT ACTION FAULT ACTION TEXT TYPE CODE Coast (Motor Side Inverter). Verify motor nameplate data. Check Additional Fault Action. Fault opens Autotune Current Regulator. Calculated motor connections. Rerun autotune. If Resettable 10045...
  • Page 44 Table 7 — Fault Codes by Port (cont) CONDITION DISPLAY PORT FAULT ACTION FAULT ACTION TEXT TYPE CODE Ensure the drive is properly sized for the application. Reduce motor load if possible. If starting into a rotating load, turn on flying start with parameter 10:70 Software Over Current.
  • Page 45 Table 7 — Fault Codes by Port (cont) CONDITION DISPLAY PORT FAULT ACTION FAULT ACTION TEXT TYPE CODE Clear faults. If the fault persists, rerun Coast (Motor Side Inverter). firmware update and/or replace the Additional Fault Action. Fault opens Control Task Watchdog. The Control task main control board.
  • Page 46: Image Wtchdg Flt

    Table 7 — Fault Codes by Port (cont) CONDITION DISPLAY PORT FAULT ACTION FAULT ACTION TEXT TYPE CODE D-Axis Inductance at 0 Pct OutOfRange. Coast (Motor Side Inverter). Parameter 10:910 [Autotune] is set to 3 Verify motor nameplate data and rerun Additional Fault Action.
  • Page 47: Mcs Shunt Trip

    Table 7 — Fault Codes by Port (cont) CONDITION DISPLAY PORT FAULT ACTION FAULT ACTION TEXT TYPE CODE Power down. Replace the MCS. See Coast (Motor Side Inverter). the hardware service manual, Additional Fault Action. Fault opens MCS Shunt Trip. The molded case switch publication 750-TG100 for PowerFlex Resettable main circuit breaker: Yes.
  • Page 48: N24V Uv Flt

    Table 7 — Fault Codes by Port (cont) CONDITION DISPLAY PORT FAULT ACTION FAULT ACTION TEXT TYPE CODE Inspect status indicators on power layer Neg 24V Undervoltage Fault. An interface (PLI) circuit board. Replace Coast (Motor Side Inverter). undervoltage event occurred in the local the Mn power module or PLI.
  • Page 49: U Lowtemp Flt

    Table 7 — Fault Codes by Port (cont) CONDITION DISPLAY PORT FAULT ACTION FAULT ACTION TEXT TYPE CODE Heatsink-U LowTemp Fault. The temperature in the heatsink for the U (T1) phase of the power module has fallen below –30°C for a PowerFlex 755TR, 755TL, or 755TM product or –25°C for a Coast (Motor Side Inverter).
  • Page 50 Table 7 — Fault Codes by Port (cont) CONDITION DISPLAY PORT FAULT ACTION FAULT ACTION TEXT TYPE CODE Heatsink-V LowTemp Fault. The temperature in the heatsink for the V (T2) phase of the power module has fallen below –30°C for a PowerFlex 755TR, 755TL, or 755TM product or –25°C for a Coast (Motor Side Inverter).
  • Page 51 Table 7 — Fault Codes by Port (cont) CONDITION DISPLAY PORT FAULT ACTION FAULT ACTION TEXT TYPE CODE Main Blower Fault. The Mn heatsink fan is running below the fault threshold speed. For Frame 5 drives: • The threshold is 6460 RPM while the drive is modulating, and 1593 RPM while the drive is not modulating.
  • Page 52 Table 7 — Fault Codes by Port (cont) CONDITION DISPLAY PORT FAULT ACTION FAULT ACTION TEXT TYPE CODE L/R Overtemp. An over temperature event has occurred in the parallel inductor For the Mn power module with Bit 2 ‘LR or dv/dt filter. High temperature caused OvrTempSw’...
  • Page 53 Table 7 — Fault Codes by Port (cont) CONDITION DISPLAY PORT FAULT ACTION FAULT ACTION TEXT TYPE CODE Disconnect the motor leads at the motor and run the drive. If the fault is W Neg IOC Fault. The Mn power layer not present, suspect a short circuit in Coast (Motor Side Inverter).
  • Page 54 Table 7 — Fault Codes by Port (cont) CONDITION DISPLAY PORT FAULT ACTION FAULT ACTION TEXT TYPE CODE Ensure the drive is properly sized for the application. Reduce motor load if possible. If starting into a rotating load, turn on flying start with parameter 10:70 Stop (Line Side Converter).
  • Page 55 Table 7 — Fault Codes by Port (cont) CONDITION DISPLAY PORT FAULT ACTION FAULT ACTION TEXT TYPE CODE Software Bus Low Voltage. An Stop (Line Side Converter). undervoltage condition has occurred. Bus Additional Fault Action. Fault opens Verify input voltage is within Resettable voltage in parameter 0:3 [DC Bus Volts] main circuit breaker: Yes.
  • Page 56 Table 7 — Fault Codes by Port (cont) CONDITION DISPLAY PORT FAULT ACTION FAULT ACTION TEXT TYPE CODE Stop (Line Side Converter). Constants Checksum Fault. The Additional Fault Action. Fault opens constants download failed the checksum Non-Resettable main circuit breaker: No. Fault can 14003 Constants Chksum test by one of the power peripherals...
  • Page 57 Table 7 — Fault Codes by Port (cont) CONDITION DISPLAY PORT FAULT ACTION FAULT ACTION TEXT TYPE CODE Close the fused disconnect. Inspect Coast (Motor Side Inverter). Stop Fused Disconnect Open (MCB Closed). fused disconnect auxiliary contact to (Line Side Converter). Additional Resettable Fused disconnect (FD1) open detected AC precharge board.
  • Page 58 Table 7 — Fault Codes by Port (cont) CONDITION DISPLAY PORT FAULT ACTION FAULT ACTION TEXT TYPE CODE Stop (Line Side Converter). Ground Fault. Power layer interface (PLI) Additional Fault Action. Fault opens hardware in the power module has Resettable main circuit breaker: No.
  • Page 59 Table 7 — Fault Codes by Port (cont) CONDITION DISPLAY PORT FAULT ACTION FAULT ACTION TEXT TYPE CODE NTC-T Open Fault. The heatsink Stop (Line Side Converter). temperature sensor (NTC) for the T (L3) Replace the Ln power module. See the Additional Fault Action.
  • Page 60 Table 7 — Fault Codes by Port (cont) CONDITION DISPLAY PORT FAULT ACTION FAULT ACTION TEXT TYPE CODE Cycle power. If the fault persists, Stop (Line Side Converter). replace the Ln power interface board Additional Fault Action. Fault opens Duty Rating Fault. The duty rating that is Resettable (PIB) or the Ln power module.
  • Page 61 Table 7 — Fault Codes by Port (cont) CONDITION DISPLAY PORT FAULT ACTION FAULT ACTION TEXT TYPE CODE If fault persists replace the balance Stop (Line Side Converter). Bus Imbalance Fault. The DC bus voltage resistors, the DC bus capacitor Additional Fault Action.
  • Page 62 Table 7 — Fault Codes by Port (cont) CONDITION DISPLAY PORT FAULT ACTION FAULT ACTION TEXT TYPE CODE Stop (Line Side Converter). R Neg IOC Fault. The Ln power layer Replace the Ln power module. See the Additional Fault Action. Fault opens interface (PLI) hardware in the power Resettable hardware service manual, publication...
  • Page 63 Table 7 — Fault Codes by Port (cont) CONDITION DISPLAY PORT FAULT ACTION FAULT ACTION TEXT TYPE CODE Coast (Motor Side Inverter). Stop Fan Under Temperature Fault. Power (Line Side Converter). Additional module intake air has fallen below the Verify that the ambient temperature is Fault Action.
  • Page 64: Checking Power Modules And Motor Input With Input Power Off

    0.20 to 0.75-v tion to select “Diode Test” mode. See Fig. 35 for Frame 7 Infinite (OL) power module (19MV) and Fig. 36 for Frame 8-15 power modules (19XR). Reapply input power. Infinite (OL) WARNING DC bus capacitors retain hazardous voltages after input power has been disconnected.
  • Page 65: Servicing The Drive

    For 19XRV chillers, the to- tal weight for 19MV Frame 7, including drive weight and enclo- sure, is 1,963 lb (890 kg). The larger drives used for 19XR are supplied in sections and then assembled in the field. Due to the...
  • Page 66: Lcl Filter Module And Power Module Replacement

    components and later chapters covers larger frames. Refer to this manual for field instructions of typical repairs. For power module and LCL filter module replacement, special tools are required. Ensure that these tools are available prior to undertaking this type of work. These components are very heavy and the work cannot be completed without access to the appropri- ate ramp assembly tool.
  • Page 67 Fig. 42 — Access for Overhead Rigging...
  • Page 68: Freestanding Drives (19Xr Product)

    FREESTANDING DRIVES (19XR PRODUCT) Top View 914 mm For 19XRV Freestanding drives a different tool is used. The same (36 in.) procedure of removing hardware to isolate the LCL, converter, or inverter module is used so the module can slide out and be safely removed from the drive using the PowerFlex 750-Series Service Cart.
  • Page 69: Preventive Maintenance

    PREVENTIVE MAINTENANCE blades, or if the shaft does not turn freely. Apply power momentar- ily to check operation. If the unit does not operate, check and re- To maximize uptime it is recommended to perform regular pre- place wiring, fuse, or blower or fan motor as appropriate. Clean or ventive maintenance.
  • Page 70 Table 10 — Recommended Maintenance Schedule for Operation Conditions below 40°C (104°F) Years PREDICTIVE MODULE/ COMPONENT MAINTENANCE ACTIVITY PARAMETERS Balance Resistors,  Frames 8...15 only (cat. no. SK-RM-INVBRn-F8M) Port 12/14: 140, Insulated Gate Bipolar 240, 340, 440, Transistors (IGBTs) 540, 640, 740, 840, 940, 1040 Port 12/14: 143, Bus Capacitors...
  • Page 71 Table 10 — Recommended Maintenance Schedule for Operation Conditions below 40°C (104°F) (cont) Years PREDICTIVE MODULE/ COMPONENT MAINTENANCE ACTIVITY PARAMETERS Printed Circuit Board Fan Frames 7...15 (cat. no. Port 0: 513 SK-RM-PODFAN1-F8 SK-RM-PODFAN-F7) Main Control Circuit Board (cat. no. SK-RM-MCB1-PF755, SK-RM-MCB2-PF755) Dual Transceiver Circuit Board...
  • Page 72: Appendix A - Wiring Schematics

    APPENDIX A — WIRING SCHEMATICS 19MV PowerFlex 755TL Layout Dimensions are shown in inches [mm].
  • Page 73 APPENDIX A — WIRING SCHEMATICS (CONT) 19MV PowerFlex 755TL Layout (cont) Dimensions are shown in inches [mm].
  • Page 74 APPENDIX A — WIRING SCHEMATICS (CONT) 19MV PowerFlex 755TL Layout (cont) Dimensions are shown in inches [mm].
  • Page 75 APPENDIX A — WIRING SCHEMATICS (CONT) 19MV PowerFlex 755TL Layout (cont)
  • Page 76 APPENDIX A — WIRING SCHEMATICS (CONT) 19MV PowerFlex 755TL Layout (cont) Dimensions are shown in inches [mm].
  • Page 77 APPENDIX A — WIRING SCHEMATICS (CONT) 19MV PowerFlex 755TL Layout (cont) Dimensions are shown in inches [mm].
  • Page 78 APPENDIX A — WIRING SCHEMATICS (CONT) 19XR Frame 9 PF755TL Example...
  • Page 79 APPENDIX A — WIRING SCHEMATICS (CONT) 19XR Frame 9 PF755TL Example (cont)
  • Page 80 APPENDIX A — WIRING SCHEMATICS (CONT) 19XR Frame 9 PF755TL Example (cont) STATUS DIAGNOSIS WARNING...
  • Page 81 APPENDIX A — WIRING SCHEMATICS (CONT) 19XR Frame 9 PF755TL Example (cont)
  • Page 82 APPENDIX A — WIRING SCHEMATICS (CONT) 19XR Frame 9 PF755TL Example (cont)
  • Page 83 APPENDIX A — WIRING SCHEMATICS (CONT) 19XR Frame 9 PF755TL Example (cont)
  • Page 84 APPENDIX A — WIRING SCHEMATICS (CONT) 19XR Frame 9 PF755TL Example (cont)
  • Page 85 APPENDIX A — WIRING SCHEMATICS (CONT) 19XR Frame 9 PF755TL Example (cont)
  • Page 86 APPENDIX A — WIRING SCHEMATICS (CONT) 19XR Frame 9 PF755TL Example (cont)
  • Page 87 APPENDIX A — WIRING SCHEMATICS (CONT) 19XR Frame 9 PF755TL Example (cont)
  • Page 88 APPENDIX A — WIRING SCHEMATICS (CONT) 19XR Frame 9 PF755TL Example (cont)
  • Page 89 APPENDIX A — WIRING SCHEMATICS (CONT) 19XR Frame 9 PF755TL Example (cont)
  • Page 92 © 2024 Carrier Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Catalog No. 04-53190096-01 Printed in U.S.A. Form 19-CLT-1SS Pg 92 4-24 Replaces: New...

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