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Spida Machinery Rolsplicer Operation & Maintenance Manual

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OPERATION & MAINTENANCE
MANUAL

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  • Page 1 OPERATION & MAINTENANCE MANUAL...
  • Page 2 Serial Plates All enquiries should be directed to: SM2012 Ltd - Known as Spida Machinery Australia free phone 1800 146 110 America free phone 1888 262 9476 NZ free phone 0800 SPIDAS or +64 7 579 5010 Below is a copy of the serial plate displayed on the back of the machine Operations Manual –...

  • Page 3: Table Of Contents

    Risk Assessment – See Appendix 17.1 ..................9 Long Hair and Loose clothing ....................9 Cleaning and Maintenance of Machinery ................9 Training and Supervision of Rolsplicer Operators..............9 Responsibilities of Rolsplicer Operators ................. 9 Operating Speeds and Vibration ................... 10 Machinery Stability and Location..................
  • Page 4 Guards ........................... 23 11.2 Keep work area clear ......................23 11.3 Inspect Cylinders ........................23 11.4 Clean Rolsplicer of any build up .................... 23 11.5 Noises or vibrations ......................23 11.6 Dry Air Supply ........................23 11.7 Air Supply ..........................23 11.8...
  • Page 5 Table 13: Clamping Lid Parts List ......................30 Table 14: Tensioner Assembly Parts List ....................31 Figures Figure 1, Recommended exclusion zone around the Rolsplicer............10 Figure 2, Rolsplicer controls ........................16 Figure 3, Valve/Filter/Regulator assembly.................... 17 Figure 4: Proximity sensor position ...................... 18 Figure 5: Wheel Adjustment .........................

  • Page 6: Revision History

    2 Revision History Rev A: • First Issue Rev B: • Appendix 18.2 Electrical and Air Connections added Operations Manual – Rolsplicer...

  • Page 7: Overview

    Spida Machinery and cannot be warranted. All operators should read and then sign the register of this manual before operating the Rolsplicer to ensure they are thoroughly familiar with the machine capabilities, limitations and to ensure correct operating procedures are adhered too.

  • Page 8: Installation

    Electrical commissioning to be to local standards and be performed by a qualified electrician The site selected for the Rolsplicer will depend on the ground. The ground chosen should be clean and free of water or possible flooding. The area on which the framework sits must be as even and horizontal as possible.
  • Page 9 The final operating position of the machine should be free of all rubbish or impediments, with general access to all areas of the Rolsplicer for ease of loading and unloading material of varying sizes. With the machine in position, a qualified engineer should be used to connect the pneumatic...

  • Page 10: Safety

    Rolsplicer must be isolated from all sources of energy and locked out to prevent unexpected operation. 6.5 Training and Supervision of Rolsplicer Operators No person should be expected or allowed to operate the Rolsplicer until they have been fully trained and authorised to do so. They must be familiar with: •...

  • Page 11: Operating Speeds And Vibration

    6.8 Machinery Stability and Location The Rolsplicer should be securely fastened to the structure of the building to prevent movement or toppling over. Location should provide access all around for maintenance and cleaning. Lighting must be adequate to allow operator to clearly see controls and work pieces but not glaring or blinding.

  • Page 12: Noise Control

    It is recommended that the employers maintain training records demonstrating the competencies of each employee 7 Safe Operation NOTE: The Rolsplicer is to be operated in accordance with this manual. Deviation from this specified operation may result in incorrect assembly, transportation, or injury. 7.1 User Warnings •...

  • Page 13: Manual Handling

    • All Operators should read and then sign the register of this manual before operating the Rolsplicer to ensure they are thoroughly familiar with the machine’s capabilities and limitations and to ensure correct operating procedures are adhered to. •...

  • Page 14: General

    Make sure guards are in position and in good working order. Do not operate machine without guards. Poor Housekeeping Inspect Rolsplicer and surrounding areas for obstructions, hazards, and defects. Remove built-up debris from around machine, pneumatic lines, and power points.

  • Page 15: Maintenance

    Only place material once the Rolsplicer is in the home position and has come to a complete halt. Do not attempt to move the positioning of the Rolsplicer while there is material in the work area.

  • Page 16: Recommendations

    This machine must only be operated by personnel who have been properly instructed in all aspects of the machine’s safe operation. They must also be wearing the recommended protective clothing and have thoroughly read and understood this operation and service manual. Operations Manual – Rolsplicer...

  • Page 17: Operating Controls

    8 Operating Controls 8.1 Rolsplicer controls Figure 2, Rolsplicer controls Before attempting to operate the Rolsplicer, familiarise yourself with the location and function of each control. Table 5, Control functions (see Figure 2) Control Function Description Pneumatic Connection Pneumatic filter/Reg & Isolation...

  • Page 18: Pneumatic Filter/Regulator

    8.2 Pneumatic filter/regulator Figure 3, Valve/Filter/Regulator assembly Table 6, Valve/Filter/Regulator parts Control Function Regulator adjustment Mounting bracket Valve on/off Air in Pressure relief valve Air to Rolsplicer Silencer Pressure gauge Moisture release Elbow Operations Manual – Rolsplicer...

  • Page 19: Proximity Sensors

    8.3 Proximity Sensors A proximity sensor is used to detect when the Rolsplicer has completed a cycle, stop the rotation of the motor and lift the lid. Figure 4: Proximity sensor position 9 Operation NOTE: The Rolsplicer is to be operated in accordance with this manual. Deviation from this specified operation may result in defective products or injury.

  • Page 20: General Operation

    Isolate air to the Rolsplicer when not in use, or when performing maintenance. 10 Adjustment The Rolsplicer wheels, lid wheels and proximity sensor are pre-set at the factory for operation. However, some adjustment may be necessary or desirable. 10.1 Drive/Press Wheel Adjustment 1.

  • Page 21: Lid Wheel Adjustment

    2. To adjust the height of the wheels, turn the adjustment nuts (A) in Figure 6 on the top of the 4 lumber guide wheel assemblies. Do not force these adjusters past their stopping point. Figure 6: Lid wheel adjustment Operations Manual – Rolsplicer...

  • Page 22: Proximity Sensor

    2. Jump chain back into position 3. Put chain back on sprockets to the point where the drive rollers are 2 teeth ahead of press rollers. Ensuring the chain path matches Figure 8 4. Tighten Idler sprocket adjusting nut to 35ft/lbs Operations Manual – Rolsplicer...

  • Page 23: Maintenance

    11 Maintenance If a part is damaged substantially, or if anything covered in this maintenance section cannot be fixed by general maintenance; then do not use the Rolsplicer and contact a supervisor, maintenance engineer, or Spida Machinery. Table 7, Maintenance intervals Check Day Week Month ½...

  • Page 24: Guards

    11.5 Noises or vibrations Take note of any unusual noises or vibrations. Do not operate the Rolsplicer if the cause of any vibrations or unusual noises cannot be found. 11.6 Dry Air Supply For best results, clean dry air is essential.

  • Page 25: Check Filter/Regulator

    Check all major operating components for wear, fatigue, and fixing. Adjust, tighten, or replace components as required. Do not use the Rolsplicer if it is damaged significantly or if it is not working correctly, and all other mentioned maintenance is not applicable.
  • Page 26 Adjust drive wheels the lumber Machine out of time Retime machine If any of the above corrections do not solve the issue, then do not use the Rolsplicer and contact a supervisor, maintenance engineer, or Spida Machinery. Operations Manual – Rolsplicer...

  • Page 27: Parts Identification

    Rear Cover (1.6 mm M/S Profile) 1 69Q0007 - NZ End Cover L (1.6 mm M/S Profile) 2 69Q0010 - NZ Rolsplicer Table Connector Bracket (5.0 mm SS Folded Profile) 2 69Q0300 - NZ Rolsplicer Wheel Assembly 14.624 OD 2 69Q0400 - NZ Rolsplicer Wheel Assembly 14.874 OD...

  • Page 28: Motor/Gb Assembly

    1 69Q1100 - NZ Rolsplicer Front Plate Clamp Assembly 1 69Q1200 - NZ Rolsplicer Rear Plate Clamp Assembly 10 BRGUCF-210-32-N UCF-210-32-N 1 EE400300150 Rolsplicer Electrical Cabinet 13.2 Motor/GB Assembly Figure 10: 0200 Motor GB Assembly Table 10: Motor/GB Parts List...

  • Page 29: Drive And Press Wheels

    Table 11: Press Wheel Assembly Parts List Item QTY Part Number Description 1 69Q0301 - NZ Rolsplicer Press Wheel 14.624 OD (Weldment) 1 69Q0401 - 01 - NZ Wheel Driveshaft 1 SNARP0253 WHKLAI0060310 WHEEL CASTING MACHINED 14.624 OD x 2.005 ID CUT IN HALF...

  • Page 30: Table 12: Drive Wheel Assembly Parts List

    Table 12: Drive Wheel Assembly Parts List Item Part Number Description 1 69Q0401 - NZ Rolsplicer Press Wheel14.874 OD (Weldment) 1 69Q0401 - 01 - NZ Wheel Driveshaft 1 SNARP0252 WHKLAI0060310 WHEEL CASTING MACHINED 14.874 OD x 2.005 ID CUT IN HALF...

  • Page 31: Clamping Lid Assembly

    Warning Tape 766 Black/Yellow Tape 50mm x 33mtr 4 WH1-1-52 1 5/8" OD x 7/8"w x 5/16" ID Polyolefin Plain Delrin Bearing 1-1-52 (COLSON) 4 SP18AX88 Compression Spring: 3 1/16" x 0.875" OD x 0.091" Wire Operations Manual – Rolsplicer...

  • Page 32: Tensioner Assembly

    Table 14: Tensioner Assembly Parts List ITEM PART NUMBER DESCRIPTION 1 69Q0801 - NZ Idle Pulley Mount (Weldment) 1 69Q1300 - NZ Rolsplicer Idler Sprocket Assembly 1 HWBHM20140 Hex head Bolt M20x140 2 HWNHM20 Hex Nut M20 1 HWNNM20 M20 Nyloc Nut - Zinc...

  • Page 33: Distributor & Repairer Contacts

    14.2 Automation Repairs Company Name: ____________________________________________________________________ Address: __________________________________________________________________________ Contact Person: ____________________________________________________________________ Ph.: _____________________________________ Fax: ______________________________________ Mobile: _________________________________ Email: ____________________________________ 14.3 Mechanical Repairs Company Name: ____________________________________________________________________ Address: __________________________________________________________________________ Contact Person: ____________________________________________________________________ Ph.: _____________________________________ Fax: ______________________________________ Mobile: _________________________________ Email: ____________________________________ Operations Manual – Rolsplicer...

  • Page 34: Warranty

    15 Warranty SM2012 Ltd, SPIDA Machinery, Tauranga, New Zealand, warrants the equipment listed below to the initial purchaser of the equipment only against defective workmanship and materials only, for a period of twelve (12) months from the date of shipment from SPIDA's factory, subject to the following conditions: SPIDA extends the original manufacturer’s warranty to SPIDA on buy-in items such as...
  • Page 35 The item bearing the following serial plate: _____________________________________ Date of Shipment: ______________________________________ Signed by: ______________________________________ Name: ______________________________________ Position: ______________________________________ Acceptance of Warranty I acknowledge and accept the contents of this warranty. Signed by: ______________________________________ Name: ______________________________________ Company: ______________________________________ Position: ______________________________________ Date: ______________________________________ Operations Manual – Rolsplicer...

  • Page 36: Pneumatic Diagram

    16 Pneumatic Diagram Figure 15, Rolsplicer Pneumatic diagram Operations Manual – Rolsplicer...

  • Page 37: Training Certificate - Rolsplicer

    17 Training Certificate – Rolsplicer Instructor: ___________________________________ Company: ___________________________________ I declare that: • I have trained the person names below (“the trainee”) in the safe operation of the machinery/equipment detailed in the training manual. • The trainee has demonstrated an understanding of the safe operation of the machinery/equipment.

  • Page 38: Appendix

    18 Appendix 18.1 Risk Assessment Operations Manual – Rolsplicer...
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  • Page 54: Electrical And Air Location

    18.2 Electrical and Air Connection The following pictures show the location for the air and electrical connections on the Rolsplicer. Electrical connection 460V 3 phase 5A and ground must be made by an appropriately qualified person. Please call Spida USA with any questions 1 866 647 7771.

  • Page 55: Figure 18: Electrical Connection Detail

    Figure 18: Electrical Connection Detail Operations Manual – Rolsplicer...

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