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Related Manuals for Spida Machinery Mini 3
Summary of Contents for Spida Machinery Mini 3
- Page 1 Mini 3 Operation & Service Manual...
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Page 3: Table Of Contents
Prerequisite knowledge ............................. 3 What's in this document? ..............................3 Document conventions .............................. 4 Support .................................... 4 What is a Mini 3 ........................5 Key features .................................. .5 Serial plate ..................................5 Recommendations ............................... 6 Handling recommendations .......................... 6 Transport recommendations ......................... - Page 4 Risk assessment ........................41 Operator training checklist ....................51 Warranty ..........................55 Machinery/equipment information ........................56 Training certification ......................57 Index ............................59...
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Page 5: About This Document
This document contains the following sections: If you want to... Read... Learn about this machine. “What is a Mini 3” on page 5. Understand safety considerations for this machine. “Safety information” on page 9. Read the specifications for this machine. -
Page 6: Document Conventions
Purple underline to indicate you have used (or “visited”) the hyperlink. Note NOTE: Important information that you should know. UPPORT For all Mini3 support issues, please contact Spida Machinery Support. -
Page 7: What Is A Mini 3
HAT IS A INI 3 WHAT IS A MINI 3 The Mini3 table press is designed primarily for pressing nail plate into timber. The Mini3 may have floor strut jigging attached, or other forms of jigging for the holding of timber during the pressing process, and should be used at all times to ensure a safe and accurate press. -
Page 8: Recommendations
The machine is to be kept free from road grime and rain, and is to be covered at all times when being transported. INSTALLATION RECOMMENDATIONS Spida Machinery recommends following the following installation procedure: NOTE: This procedure may vary depending on customer requirements. -
Page 9: Machinery Usage Warning
As the Original Equipment Manufacturer (OEM) of Spida machinery, Spida Machinery has a duty of care to advise you thatthis machine should only be used for its designed and intended use by operators who have received appropriate training. -
Page 11: Safety Information
Equipment will perform better and last longer with regular inspection and maintenance. Spida Machinery strongly recommends that a risk assessment be carried out on site to ascertain the PPE. At minimum, all personnel operating this machine use the following personal protective equipment (PPE): •... -
Page 12: Safety Information
AFETY INFORMATION AFETY INFORMATION All operators should be aware of the following safety points before attempting to operate the Mini3. Operator Table Press area head • Operator area - the operator must always stand in this area this when press is in operation. •... -
Page 13: User Warnings
AFETY INFORMATION SER WARNINGS • All equipment and components should be inspected upon delivery and at weekly intervals for looseness, fracture, bends, sharp edges or surfaces and any other condition that may contribute to a human mishap or further deterioration of the equipment. We suggest a log be kept for this purpose. •... -
Page 14: Safe Operating Procedures (Sops)
AFETY INFORMATION (SOP AFE OPERATING PROCEDURES You should understand the following SOPs before operating the machine: Minimum company standards For more information, see... Pre-operation “Minimum company standards - pre-operation procedure” on page 12. General “Minimum company standards - general” on page 13. Operation “Minimum company standards - operation”... -
Page 15: Minimum Company Standards - Pre-Operation Procedure
AFETY INFORMATION INIMUM COMPANY STANDARDS GENERAL The Mini3 operator will apply methods of safeguarding and safe working practices: Potential hazard Safe work procedure Clothing Do not wear loose clothing or work gloves, neckties, rings, bracelets or other jewellery that can become entangled with moving parts. Protective equipment Always wear correct Personal Protective Equipment including: hearing protection, safetyglasses, safety footwear. -
Page 16: Minimum Company Standards - General
AFETY INFORMATION INIMUM COMPANY STANDARDS OPERATION The Mini3 operator is responsible for adhering to safety rules and requirements while operating the machine: Potential hazard Safe work procedure Personal protection Wear safety glasses. Wear hearing protection that is suitable for the level and frequency of the noise you are exposed to in the woodworking area. -
Page 17: Minimum Company Standards - Operation
AFETY INFORMATION INIMUM COMPANY STANDARDS MAINTENANCE The Mini3 operator may be responsible for maintenance, cleaning and blade changing of the machine: Potential hazard Safe work procedure Cleaning and Turn the power off, isolate/tag and unplug the power cord (or lock out the power maintenance source) before inspecting, changing, cleaning, adjusting or repairs to the machine. -
Page 18: Hazard Identification
AFETY INFORMATION AZARD IDENTIFICATION This machine has been assessed for the following possible hazard types: Hazard Additional information Crushing The possibility of the operator crushing a hand is minimal if the guards are not removed and press is operated correctly as has been advised. As there is a possibility of the operator not seeing another person placing their hand in the press during operation, the machine should only be operated by one person during the pressing cycle and all other personnel to remain a distance of one metre from... - Page 19 AFETY INFORMATION Hazard Additional information Recommendations That the operator is trained, on induction, of the dangers of crushing or cuts when operating the machine. The electrical system is to be serviced by a qualified electrician only. That all operators are walked through the operator’s manual and all potential hazards are well known.
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Page 20: Foreseeable Misuse
AFETY INFORMATION ORESEEABLE MISUSE Through experience, Spida Machinery’s technical staff have listed (in order of occurrence) the most common misuses of the machine by operators, the resultant symptoms that result and the rectification required to address the misuse and return the machine to optimal working order.:... -
Page 21: Specifications
PECIFICATIONS SPECIFICATIONS The Mini3 has the following specifications: NOTE: Spida Machinery reserves the right to change the design and specification shown in this publication without notice in order to improve the product and/or its application. Feature Details Length 11 000 mm... -
Page 23: Parts Identification
ARTS IDENTIFICATION PARTS IDENTIFICATION This section contains machine pictures and photographs showing the following key parts: Part For more information, see... Mini3 overview “Mini3 overview” on page 22. Operator area “Operator area” on page 23. Operating controls “Operating controls” on page 24. Lower head assembly “Lower head assembly”... -
Page 24: Mini 3 Overview
ARTS IDENTIFICATION OVERVIEW Operator Operating Press head Estop Table safety guard controls... -
Page 25: Operator Area
ARTS IDENTIFICATION PERATOR AREA Sick safety proximity sensor SICK safety proximity sensor Polycarbonate safety guards Pressing head control handles... -
Page 26: Operating Controls
ARTS IDENTIFICATION PERATING CONTROLS WARNING! The Emergency Stop Button will disable the machine indefinitely unless the problem is addressed; the switch is twisted anti-clockwise unlocking the push button. Press travel Press Pressure gauge Emergency left/right stop Reset Hydraulic motor Hydraulic motorstop button... -
Page 27: Lower Head Assembly
ARTS IDENTIFICATION OWER HEAD ASSEMBLY Guide shaft Bell crank Horizontal con rod Guide shaft Bell crank pins Idle wheel Hydraulic cylinder Vertical link bars shaft and wheels... -
Page 28: Hydraulic Motor
ARTS IDENTIFICATION YDRAULIC MOTOR Hydraulic Electric Filler cap tank motor level Filter indicator assembly Hydrauli cdrain... -
Page 29: Hydraulic Drive System
ARTS IDENTIFICATION YDRAULIC DRIVE SYSTEM Drive chain Drive shaft Bell crank and sprocket Hydrauli Driveshaft Drive wheel... -
Page 30: Hydraulic Flow Control Valve
ARTS IDENTIFICATION YDRAULIC FLOW CONTROL VALVE Head travel speed Hydraulic cylinder flow control valve... -
Page 31: Footprint Drawing
ARTS IDENTIFICATION OOTPRINT DRAWING... -
Page 33: Jigging
ARTS IDENTIFICATION IGGING... -
Page 35: Operating Instructions
OPERATING INSTRUCTIONS OPERATING INSTRUCTIONS ANUAL HANDLING Before operating this machine, care should be taken to ensure the operator has been given adequate instruction on the operation and safety aspects of this machine. Safety Guards are secured and correctly positioned. Ensure that the work area is clear and safe. Check the operation of mechanical points prior to pressing. -
Page 37: Maintenance Information
AINTENANCE INFORMATION MAINTENANCE INFORMATION You should maintain and service your equipment using the following maintenance information: Maintenance For more information, see... Maintenance points “Maintenance points” on page 36. Daily maintenance schedule “Daily maintenance schedule” on page 37. Weekly maintenance schedule “Weekly maintenance schedule”... -
Page 38: Maintenance Points
AINTENANCE INFORMATION AINTENANCE POINTS Spida Machinery recommends regularly monitoring the following points to help prolong the safety and life of your machine: Checks Machine • Daily checks Motor noise or vibration. • Smooth travel of pressing head in all directions. -
Page 39: Daily Maintenance Schedule
Seals If excessive oil appears anywhere on the press, take immediate corrective action. Bad leaks caused through hose breaks or component failure should be reported to Spida Machinery or selected Hydraulic Personnel. Mechanical: Platen linkage bushes Apply light grease on all head guide slide areas located on the vertical posts of the press head. -
Page 40: Weekly Maintenance Schedule
Seals Bad leaks caused through hose breaks or component failure should be reported to Spida Machinery or selected Hydraulic Personnel. Refer daily maintenance schedule. Mechanical: Apply 1-2 pumps to each grease bank point. -
Page 41: Bi-Annual Maintenance Schedule
Hoses, Fittings, Check hydraulic drive motor mount fasteners are tight. tight Seals Bad leaks caused through hose breaks or component failure should be reported to Spida Machinery or selected Hydraulic Personnel. Mechanical: Refer daily/ weekly maintenance schedule. General Major All components of machine will require a general inspection for signs of components deterioration due to normal wear and tear of machine under operation. -
Page 42: Annual Maintenance Schedule
Check hydraulic system hoses are not frayed or damaged. Hoses, Fittings, tight Bad leaks caused through hose breaks or component failure should be Seals reported to Spida Machinery or selected Hydraulic Personnel. Mechanical: Refer daily/ weekly/ biannual maintenance schedule. General Major... -
Page 43: Risk Assessment
RISK ASSESSMENT RISK ASSESSMENT NOTE: This information is included for information purposes only. Please contact Spida Machinery for the latest information or if you require a user-editable document:... -
Page 53: Operator Training Checklist
PERATOR TRAINING CHECKLIST OPERATOR TRAINING CHECKLIST NOTE: This information is included for information purposes only. Please contact Spida Machinery for the latest information or if you require a user-editable document:... - Page 54 Has read and understands the Safe Operation Procedures Has read and understands the Risk Assessment Has been shown how to operate the Mini 3 from the control panel Has been shown correct start up procedure Has been shown how to equalise the pressing action of head...
- Page 55 Date Witnessed by Name Name Signature : Date You must sign this original document and return to Spida Machinery Please keep a copy of the document on site in each employee file. Page 2 of 2 Page 2 of 2...
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Page 57: Warranty
ARRANTY WARRANTY M2012 Ltd, SPIDA Machinery, Tauranga, New Zealand, warrants the equipment listed below to the initial purchaser of the equipment only against defective workmanship and materials only, for a period of twelve (12) months from the date of shipment from SPIDA's factory, subject to the following conditions:... -
Page 58: Machinery/Equipment Information
EQUIPMENT INFORMATION The item bearing the following serial plate: Information Details Serial plate Date of shipment Signed by (on behalf of Spida Machinery Name Position Acceptance of warranty I acknowledge and accept the contents of this warranty: Information Details Signed by... -
Page 59: Training Certification
RAINING CERTIFICATION TRAINING CERTIFICATION Instructor details: Information Details Instructor Position Company Date Signed I the undersigned declare that I have been instructed in the safe operation of this Mini3. I declare that all information in this document was demonstrated and explained to me by the instructor. I further declare that I have thoroughly read and understand the Mini3 Op &... -
Page 61: Index
Index daily checks 36 features 5 installation 6 key features 5 maintenance daily checks 36 points 36 weekly checks 36 maintenance schedules 35 overview diagram 22 parts identification 21 personal protective equipment 9 photographs 21 pictures 21 PPE 9 protective equipment 9 questions 9 safe operation 9 serial plate 5... - Page 62 For more information please visit www.Spida.com A: 164 Taurikura Dr - Tauriko - Tauranga 3171 - New Zealand P: + 64 7 579 5010 - Toll free: 0800 774 327 - E: info@spida.com A: 1 Clark Road - Shelbyville , IN 46176 - United States P: + 1 866 647 7771 - Toll free: 1888 262 9476 - E: info@spida.com...
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