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Related Manuals for Spida Machinery Mini 10
Summary of Contents for Spida Machinery Mini 10
- Page 1 Mini 10 Operation & Service Manual...
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Page 3: Table Of Contents
Who will use this manual? ............................3 Prerequisite knowledge ............................. 3 What's in this document? ............................3 Document conventions .............................. 4 Support .................................... 4 What is a Mini 10........................5 Key features ................................... 5 Serial plate ..................................5 Recommendations ............................... 6 Machinery usage warning ....................7 Safety information ........................ - Page 4 Risk assessment ........................49 Operator training checklist ....................59 Warranty ..........................61 Machinery/equipment information ........................62 Training certification ......................63 Index ............................65...
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Page 5: About This Document
BOUT THIS DOCUMENT ABOUT THIS DOCUMENT This section provides information about this document. HO WILL USE THIS MANUAL This manual is the Mini10 Operation and Service Manual designed to show you how to use the functions in the current release of Mini10. REREQUISITE KNOWLEDGE This manual assumes you have: •... -
Page 6: Document Conventions
Purple underline to indicate you have used (or “visited”) the hyperlink. Note NOTE: Important information that you should know. UPPORT For all Mini10 support issues, please contact Spida Machinery Support. -
Page 7: What Is A Mini 10
WHAT IS A MINI 10 The Spida Machinery Mini10 table press is designed primarily for pressing nail plates and floor struts into timber. The Mini10 may have floor strut jigging attached, or other forms of jigging for the holding of timber during the pressing process, and should be used at all times to ensure a safe and accurate press. -
Page 8: Recommendations
The machine is to be kept free from road grime and rain, and is to be covered at all times when being transported. INSTALLATION RECOMMENDATIONS Spida Machinery recommends following the following installation procedure: NOTE: This procedure may vary depending on customer requirements. -
Page 9: Machinery Usage Warning
As the Original Equipment Manufacturer (OEM) of the Spida machinery, Spida Machinery has a duty of care to advise you that this machine should only be used for its designed and intended use by operators who have received appropriate training. -
Page 11: Safety Information
Equipment will perform better and last longer with regular inspection and maintenance. Spida Machinery strongly recommends that a risk assessment be carried out on site to ascertain the PPE. At minimum, all personnel operating this machine use the following personal protective equipment (PPE): •... -
Page 12: Safety Information
AFETY INFORMATION AFETY INFORMATION All operators should be aware of the following safety points before attempting to operate the Mini10. SICK safety proximity sensor Operator safety guard Press head Table • Operator safety guard - the operator must always stand in this area this when press is in operation. •... -
Page 13: User Warnings
AFETY INFORMATION SER WARNINGS • All equipment and components should be inspected upon delivery and at weekly intervals for looseness, fracture, bends, sharp edges or surfaces and any other condition that may contribute to a human mishap or further deterioration of the equipment. We suggest a log be kept for this purpose. •... -
Page 14: Safe Operating Procedures (Sops)
AFETY INFORMATION (SOP AFE OPERATING PROCEDURES You should understand the following SOPs before operating the machine: Minimum company standards For more information, see... Pre-operation “Minimum company standards - pre-operation procedure” on page 12. General “Minimum company standards - general” on page 13. Operation “Minimum company standards - operation”... -
Page 15: Minimum Company Standards - General
AFETY INFORMATION INIMUM COMPANY STANDARDS GENERAL The Mini10 operator will apply methods of safeguarding and safe working practices: Potential hazard Safe work procedure Clothing Do not wear loose clothing or work gloves, neckties, rings, bracelets or other jewellery that can become entangled with moving parts. Protective equipment Always wear correct Personal Protective Equipment including: hearing protection, safety glasses, safety footwear. -
Page 16: Minimum Company Standards - Operation
AFETY INFORMATION INIMUM COMPANY STANDARDS OPERATION The Mini10 operator is responsible for adhering to safety rules and requirements while operating the machine: Potential hazard Safe work procedure Personal protection Wear safety glasses. Wear hearing protection that is suitable for the level and frequency of the noise you are exposed to in the woodworking area. -
Page 17: Minimum Company Standards Maintenance
AFETY INFORMATION INIMUM COMPANY STANDARDS MAINTENANCE The Mini10 operator may be responsible for maintenance, cleaning and blade changing of the machine: Potential hazard Safe work procedure Cleaning and Turn the power off, isolate/tag and unplug the power cord (or lock out the power maintenance source) before inspecting, changing, cleaning, adjusting or repairs to the machine. -
Page 18: Hazard Identification
AFETY INFORMATION AZARD IDENTIFICATION This machine has been assessed for the following possible hazard types: Hazard Additional information Crushing The possibility of the operator crushing a hand is minimal if the guards are not removed and press is operated correctly as has been advised. As there is a possibility of the operator not seeing another person placing their hand in the press during operation, the machine should only be operated by one person during the pressing cycle and all other personnel to remain a distance of one metre from... - Page 19 AFETY INFORMATION Hazard Additional information Recommendations That the operator is trained, on induction, of the dangers of crushing or cuts when operating the machine. The electrical system is to be serviced by a qualified electrician only. That all operators are walked through the operator’s manual and all potential hazards are well known.
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Page 20: Foreseeable Misuse
AFETY INFORMATION ORESEEABLE MISUSE Through experience, Spida Machinery’s technical staff have listed (in order of occurrence) the most common misuses of the machine by operators, the resultant symptoms that result and the rectification required to address the misuse and return the machine to optimal working order:... -
Page 21: Specifications
PECIFICATIONS SPECIFICATIONS The Mini10 has the following specifications: NOTE: Spida Machinery reserves the right to change the design and specification shown in this publication without notice in order to improve the product and/or its application. Feature Details Length 15,300mm Width... -
Page 23: Parts Identification
ARTS IDENTIFICATION PARTS IDENTIFICATION This section contains machine pictures and photographs showing the following key parts: Part For more information, see... Mini10 overview “Mini10 overview” on page 22. Operating controls “Operating controls” on page 23. Electrical system “Electrical system” on page 24. Pump and motor “Pump and motor”... -
Page 24: Mini10 Overview
ARTS IDENTIFICATION INI 10 OVERVIEW Operator Operator platform Table Press head safety guard SICK unit... -
Page 25: Operating Controls
ARTS IDENTIFICATION PERATING CONTROLS WARNING! The Emergency Stop Button will disable the machine indefinitely unless the problem is addressed; the switch is twisted anti-clockwise unlocking the push button. SICK warning indicators SICK warning indicators Emergency Pressure gauge Pressure boost Power off/stop Press up/ Press travel down... -
Page 26: Electrical System
ARTS IDENTIFICATION ELECTRICAL SYSTEM Hydraulic Grease bank Electrical system Electrical Electrical control drive motor guard isolation switch cabinet... -
Page 27: Pump And Motor
ARTS IDENTIFICATION UMP AND MOTOR Hydraulic Electric Filler cap tank motor level indicator Filter Hydraulic assembly drain... -
Page 28: Hydraulic System
ARTS IDENTIFICATION YDRAULIC SYSTEM Drive chain Hydraulic Drive shaft Bell crank and sprocket Drive shaft Drive wheel... -
Page 29: Hydraulic Oil Level
ARTS IDENTIFICATION YDRAULIC OIL LEVEL Hydraulic oil level Operator platform Hydraulic oil Oil filter gauge filler cap... -
Page 30: Sick Unit
ARTS IDENTIFICATION ICK UNIT SICK unit guard SICK unit... -
Page 31: Drive Motor And Drive Wheels
ARTS IDENTIFICATION RIVE MOTOR AND DRIVE WHEELS Ider wheel Hydraulic drive motor... -
Page 32: Grease Banks
ARTS IDENTIFICATION REASE BANKS The Mini10 has two grease banks: • Horizontal grease bank - located near the operator platform; and Vertical grease bank - located on the opposite side of the machine. • Grease bank Grease bank... -
Page 33: Jigging
ARTS IDENTIFICATION IGGING 1 apex jig assembly 10 nylon 6 long slotted 8 large bobbins jig plates slotted jig 2 heel jigs 6 short 6 eccentic clamps plates slotted jig plates... -
Page 34: Footprint Drawing
ARTS IDENTIFICATION OOTPRINT DRAWING... -
Page 35: Mini10 Hydraulic Schematic
ARTS IDENTIFICATION INI 10 YDRAULIC SCHEMATIC ----------, �... -
Page 36: Mini10 Electrical Drawings
ARTS IDENTIFICATION INI10 LECTRICAL DRAWINGS... - Page 37 ARTS IDENTIFICATION...
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Page 39: Sick Unit Schematics
SICK UNIT SCHEMATICS SICK UNIT SCHEMATICS NOTE: The following schematics are provided "as is" for information purposes only. Please contact Spida Machinery if you intend to work on the SICK unit electrical system... - Page 40 SICK UNIT SCHEMATICS...
- Page 41 SICK UNIT SCHEMATICS...
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Page 43: Operating Instructions
OPERATING INSTRUCTIONS OPERATING INSTRUCTIONS ANUAL HANDLING Before operating this machine, care should be taken to ensure the operator has been given adequate instruction on the operation and safety aspects of this machine. Safety Guards are secured and correctly positioned. Ensure that the work area is clear and safe. Check the operation of mechanical points prior to pressing. -
Page 45: Maintenance Information
AINTENANCE INFORMATION MAINTENANCE INFORMATION You should maintain and service your equipment using the following maintenance information: Maintenance For more information, see... Maintenance points “Maintenance points” on page 44. Daily maintenance schedule “Daily maintenance schedule” on page 45. Weekly maintenance schedule “Weekly maintenance schedule”... -
Page 46: Maintenance Points
AINTENANCE INFORMATION AINTENANCE POINTS Spida Machinery recommends regularly monitoring the following points to help prolong the safety and life of your machine: Checks Machine • Daily checks Motor noise or vibration. • Smooth travel of pressing head in all directions. -
Page 47: Daily Maintenance Schedule
Seals If excessive oil appears anywhere on the press, take immediate corrective action. Bad leaks caused through hose breaks or component failure should be reported to Spida Machinery or selected Hydraulic Personnel. Mechanical: Platen linkage bushes Grease nipples are supplied on all major linkage joints. -
Page 48: Weekly Maintenance Schedule
Check hydraulic drive motor mount fasteners are tight. tight Seals Bad leaks caused through hose breaks or component failure should be reported to Spida Machinery or selected Hydraulic Personnel. Mechanical: Refer daily maintenance schedule. Apply 1-2 pumps to each grease bank point. -
Page 49: Bi-Annual Maintenance Schedule
Hoses, Fittings, Check hydraulic drive motor mount fasteners are tight. tight Seals Bad leaks caused through hose breaks or component failure should be reported to Spida Machinery or selected Hydraulic Personnel. Mechanical: Refer daily/ weekly maintenance schedule. General Major All components of machine will require a general inspection for signs of components deterioration due to normal wear and tear of machine under operation. -
Page 50: Annual Maintenance Schedule
Check hydraulic system hoses are not frayed or damaged. Hoses, Fittings, tight Bad leaks caused through hose breaks or component failure should be Seals reported to Spida Machinery or selected Hydraulic Personnel. Mechanical: Refer daily/ weekly/ biannual maintenance schedule. General Major... -
Page 51: Risk Assessment
ISK ASSESSMENT RISK ASSESSMENT NOTE: This information is included for information purposes only. Please contact Spida Machinery for the latest information or if you require a user-editable document:... -
Page 61: Operator Training Checklist
PERATOR TRAINING CHECKLIST OPERATOR TRAINING CHECKLIST NOTE: This information is included for information purposes only. Please contact Spida Machinery for the latest information or if you require a user-editable document: Spida Machinery MINI 10 machine operator training checklist This checklist provides information on the safe use of the machine. - Page 62 Date Witnessed by Name Name Signature : Date You must sign this original document and return to Spida Machinery. Please keep a copy of the document on site in each employee file. Page 2 of 2 Page 2 of 2...
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Page 63: Warranty
ARRANTY WARRANTY M2012 Ltd, SPIDA Machinery, Tauranga, New Zealand, warrants the equipment listed below to the initial purchaser of the equipment only against defective workmanship and materials only, for a period of twelve (12) months from the date of shipment from SPIDA's factory, subject to the following conditions:... -
Page 64: Machinery/Equipment Information
EQUIPMENT INFORMATION The item bearing the following serial plate: Information Details Serial plate Date of shipment Signed by (on behalf of Spida Machinery) Name Position Acceptance of warranty I acknowledge and accept the contents of this warranty: Information Details Signed by... -
Page 65: Training Certification
RAINING CERTIFICATION TRAINING CERTIFICATION Instructor details: Information Details Instructor Position Company Date Signed I the undersigned declare that I have been instructed in the safe operation of this Mini10. I declare that all information in this document was demonstrated and explained to me by the instructor. I further declare that I have thoroughly read and understand the Mini10 Op &... -
Page 67: Index
Index safe operating procedures 12 cleaning 16 safe operation 9 commissioning recommendations 6 safety points 10 crushing 16 serial plate 5 cuts 16 slips, trips and falls 16 SOPs 12 specifications 19 daily checks 44 support 6 electrical 16 transport recommendations 6 ergonomics 16 user warnings 7 features 5... - Page 68 For more information please visit www.Spida.com A: 164 Taurikura Dr - Tauriko - Tauranga 3171 - New Zealand P: + 64 7 579 5010 - Toll free: 0800 774 327 - E: info@spida.com A: 1 Clark Road - Shelbyville , IN 46176 - United States P: + 1 866 647 7771 - Toll free: 1888 262 9476 - E: info@spida.com...
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