Champion ROTO Brute SuperBrute AC120 Operating Manual

Champion ROTO Brute SuperBrute AC120 Operating Manual

Magnetic drill press

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AC120
SuperBrute
Magnetic Drill Press
RUGGED &
HIGH CAPACITY
INDUSTRIAL PERFORMANCE
For Extreme Steel Fabrication
Large Diameter Holes &
Thick Steel Drilling
OPERATING MANUAL

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Summary of Contents for Champion ROTO Brute SuperBrute AC120

  • Page 1 AC120 SuperBrute Magnetic Drill Press RUGGED & HIGH CAPACITY INDUSTRIAL PERFORMANCE For Extreme Steel Fabrication Large Diameter Holes & Thick Steel Drilling OPERATING MANUAL...
  • Page 2 13. Drift Key Slot 13. Drift Key Slot L-Hex Key (M5) L-Hex Key (M5) 7. Magnet Switch 7. Magnet Switch Wrench (M8) Wrench (M8) Drift Key Drift Key © 2023 Champion Cutting Tool Corp © 2023 Champion Cutting Tool Corp...
  • Page 3: Work Area Safety

    Do not overreach. Keep proper footing and balance at all times. This enables better control of the magnetic drill press in unexpected situations. © 2023 Champion Cutting Tool Corp...
  • Page 4 5) SERVICE 5) SERVICE Have your magnetic drill press serviced at a Champion Cutting Tool Corp authorized repair center using only Have your magnetic drill press serviced at a Champion Cutting Tool Corp authorized repair center using only identical replacement parts. This will ensure that the safety of the magnetic drill press is maintained.
  • Page 5 Placing the hand on the machine may result in an electric shock in the event of a voltage leak or if the machine cuts its own power supply cable. Always ensure that the workpiece is a minimum of 1/2” thick. The magnet’s adhesion depends on the thickness of the workpiece. © 2023 Champion Cutting Tool Corp...
  • Page 6: Parts & Assembly

    Simply raise guard to its upper position. Safety strap must be used. Loop strap around the workpiece, feed strap throught the magnetic drill press's handle, and tighten strap using the ratchet mechanism. © 2023 Champion Cutting Tool Corp...
  • Page 7 WARNING: The slug ejects at end of cut and is very hot. Always provide a method of catching the slug, where the ejected slug may cause injury to people below. where the ejected slug may cause injury to people below. © 2023 Champion Cutting Tool Corp © 2023 Champion Cutting Tool Corp...
  • Page 8 Ensure that the oil feed tap is on and coolant feeds properly by pushing the pilot pin. If it feeds too quickly or slowly, adjust the tap accordingly. Keep the tap closed when not in use. © 2023 Champion Cutting Tool Corp...
  • Page 9: Operation

    The operator must ALWAYS ensure that the machine is FULLY STOPPED before attempting to change gears! NEVER change the Left hand slider gears on a running machine! CAUTION: Ensure that that gears engage fully. © 2023 Champion Cutting Tool Corp...
  • Page 10: Cutting Speeds

    ALWAYS cool the motor by running at no load at the maximum motor speed for a few minutes. CUTTING SPEEDS speed. It is generally ideal to run smaller cutters at higher speeds and larger cutters at slower speeds. Follow © 2023 Champion Cutting Tool Corp...
  • Page 11 Guide the tap back out with the feed handle. Proper order of operations for normal tapping is as follows: Guide the tap back out with the feed handle. Proper order of operations for normal tapping is as follows: © 2023 Champion Cutting Tool Corp © 2023 Champion Cutting Tool Corp...
  • Page 12 Install a new brush. Installation is the reverse of removal. Tention Tention Spring Spring Replace the motor tail cover. Replace the motor tail cover. Brush Brush Holder Holder Auto Stop Auto Stop Carbon Carbon Brush Brush © 2023 Champion Cutting Tool Corp © 2023 Champion Cutting Tool Corp...
  • Page 13 If the replacement of the power supply cord is necessary, this has to be done by the manufacturer or their agent in order to avoid a safety hazard. WARNING: All repairs must be entrusted to an authorized Champion Cutting Tool Corp service center. Incorrectly performed repairs could lead to injury or death.
  • Page 14 WIRING...
  • Page 15: Exploded View

    EXPLODED VIEW...
  • Page 16 FLAT HEAD TAPPING SCREW (M5x10) FLAT HEAD TAPPING SCREW (M5x10) AC120-48 AC120-48 SECOND SELECTOR FORK (Ø12x56 / Ø4.8x35.2) SECOND SELECTOR FORK (Ø12x56 / Ø4.8x35.2) AC120-90 AC120-90 MOTOR COVER PLATE MOTOR COVER PLATE © 2023 Champion Cutting Tool Corp © 2023 Champion Cutting Tool Corp...
  • Page 17 Parts Name Q'TY Parts Name Q'TY AC120-91 PANHEAD TAPPING SCREW (M4x16) AC120-136 PANHEAD MACHINE SCREW (M4x25xP0.7) AC120-92 CABLE CLIP AC120-137 CRANK SPINDLE (Ø32) AC120-93 WIRE SLEEVE (Ø4x14CM) AC120-138 CRANK HANDLE AC120-94 COOLANT TANK ASSEMBLY AC120-139 THREE WIRE PUSH IN CONNECTOR AC120-95 TUBE (Ø4xØ6x40CM) AC120-140...

Table of Contents