Carrier 19MV Series Installation, Operating And Maintenance Instructions
Carrier 19MV Series Installation, Operating And Maintenance Instructions

Carrier 19MV Series Installation, Operating And Maintenance Instructions

Positive pressure storage system

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SAFETY CONSIDERATIONS
Positive pressure storage systems are designed to provide
safe and reliable service when operated within design spec-
ifications. When operating this equipment, use good judg-
ment and safety precautions to avoid damage to equipment
and property or injury to personnel.
Installation, start-up, and servicing of this equipment can
be hazardous due to system pressures, electrical compo-
nents, and equipment location (roofs, elevated structures,
etc.). Only trained, qualified installers and service techni-
cians should install, start up, and service this equipment.
Be sure you understand and follow the procedures and
safety precautions contained in this guide.
Failure to follow these procedures will result in severe per-
sonal injury or death.
DO NOT VENT refrigerant relief valves within a building.
Outlet from rupture disc or relief valve must be vented out-
doors in accordance with the latest edition of ASHRAE 15
(American Society of Heating, Refrigerating, and Air-
Conditioning Engineers). The accumulation of refrigerant in
an enclosed space can displace oxygen and cause
asphyxiation.
PROVIDE adequate ventilation in accordance with ASHRAE
15, especially for enclosed and low overhead spaces. Inhala-
tion of high concentrations of vapor is harmful and may cause
heart irregularities, unconsciousness, or death. Misuse can be
fatal. Vapor is heavier than air and reduces the amount of oxy-
gen available for breathing. Product causes eye and skin irrita-
tion. Decomposition products are hazardous.
DO NOT USE OXYGEN to purge lines or to pressurize a
machine for any purpose. Oxygen gas reacts violently with oil,
grease, and other common substances.
NEVER EXCEED specified test pressures, VERIFY the
allowable test pressure by checking the instruction literature
and the design pressures on the equipment nameplate.
DO NOT USE air for leak testing. Use only tracer gases and
dry nitrogen.
DO NOT VALVE OFF any safety device.
BE SURE that all pressure relief devices are properly installed
and functioning before operating any machine.
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53190114-01
Installation, Operating, and
Maintenance Instructions
DANGER
Printed in U.S.A.
Positive Pressure Storage System
Failure to follow these procedures may result in personal
injury or death.
DO NOT USE TORCH to remove any component. System
contains oil and refrigerant under pressure.
To remove a component, wear protective gloves and goggles
and proceed as follows:
a. Shut off electrical power to unit.
b. Recover refrigerant to relieve all pressure from system
using both high-pressure and low-pressure ports.
c. Traces of vapor should be displaced with nitrogen and
the work area should be well ventilated. Refrigerant in
contact with an open flame produces toxic gases.
d. Cut component connection tubing with tubing cutter,
and remove component from unit. Use a pan to catch any
oil that may come out of the lines and as a gage for how
much oil to add to the system.
e. Carefully unsweat remaining tubing stubs when neces-
sary. Oil can ignite when exposed to torch flame.
DO NOT USE eyebolts or eyebolt holes to rig machine sec-
tions or the entire assembly.
DO NOT work on high-voltage equipment unless you are a
qualified electrician.
DO NOT WORK ON electrical components, including con-
trol panels, switches, starters, or oil heater until you are sure
ALL POWER IS OFF and no residual voltage can leak from
capacitors or solid-state components.
LOCK OPEN AND TAG electrical circuits during servicing.
IF WORK IS INTERRUPTED, confirm that all circuits are
de-energized before resuming work.
AVOID SPILLING liquid refrigerant on skin or getting it into
the eyes. USE SAFETY GOGGLES. Wash any spills from the
skin with soap and water. If any enters the eyes, IMMEDI-
ATELY FLUSH EYES with water and consult a physician.
NEVER APPLY an open flame or live steam to a refrigerant
cylinder. Dangerous overpressure can result. When necessary
to heat refrigerant, use only warm (110°F [43°C]) water.
DO NOT REUSE disposable (nonreturnable) cylinders or
attempt to refill them. It is DANGEROUS AND ILLEGAL.
When cylinder is emptied, evacuate remaining gas pressure,
loosen the collar and unscrew and discard the valve stem. DO
NOT INCINERATE.
(Warnings continued on next page.)
Form 19XR-CLT-27SI
19MV/19XR/23XRV
WARNING
Pg 1
4-24
Replaces: 19XR-CLT-16SI
50/60 Hz

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Summary of Contents for Carrier 19MV Series

  • Page 1 19MV/19XR/23XRV Positive Pressure Storage System 50/60 Hz Installation, Operating, and Maintenance Instructions SAFETY CONSIDERATIONS WARNING Positive pressure storage systems are designed to provide safe and reliable service when operated within design spec- Failure to follow these procedures may result in personal ifications.
  • Page 2 Step 1 — Complete Pre-Installation Checks ..3 cited herein should comply with ASHRAE 15 (latest edition). • IDENTIFY UNIT Contact Carrier for further information on use of this machine • INSPECT SHIPMENT with other refrigerants.
  • Page 3: Installation

    The 19XR pumpout unit is a complete, hermetic, compact unit shipping inspector before removal. File a claim with the shipping that consists of: company if shipment is damaged or incomplete. The manufacturer is not responsible for damage incurred during transit. •...
  • Page 4: Step 3 - Rig The Storage Tank

    Rig the Storage Tank Step 3 — WARNING The complete 19XR system can be rigged as a single assembly. See the rigging instructions on the label attached to the assembly. Lifting the assembly from points other than those specified Also refer to the rigging guide (Fig. 4), physical data in Tables 2 may result in serious damage to the assembly and personal and 3, and contact surface and dimensions for the complete sys- injury.
  • Page 5 28.45 (723) VAPOR CONNECTIONS 24.75 1/2" MALE FLARE (629) WATER CONNECTIONS 3.25 HIGH-PRESSURE SWITCH OIL SEPARATOR 3/4" FNPT (83) CONTROL PANEL VACUUM SWITCH COMPRESSOR ELECTRICAL CONNECTION LOCATION 23.00 18.13 (584) (461) 13.12 (333) 11.59 (294) 9.74 (247) 8.21 (209) 4.25 (108) (25) 1.00...
  • Page 6: Step 4 - Make Piping Connections

    Table 2 — Physical Data — 19XR Pumpout Unit ENGLISH Pumpout Unit Weight* lb (kg) (75) Pumpout Condenser Water Flow Rate gpm (L/s) (.45-.58) Pumpout Condenser Water Pressure Drop psig (kPa) (2.0) Maximum Entering Condenser Water Temperature F (C) (29) Maximum Leaving Condenser Water Temperature F (C) (37)
  • Page 7: Top View

    3/8" MALE FLARE 2'- 5 3/4" RELIEF VALVE CONN. [756mm] LEVEL GAGE 0' - 9 " 1/2" DIA. K.O. [229mm] ELECTRICAL CONN. TYPICAL (PUMPOUT POWER) 0' - 5 1/2" [140mm] 2' - 4 3/4 " [730mm] (2) 1-1/4" NPT RELIEF 1' - 2 3/8 "...
  • Page 8: Left Side View

    2'-6" 3/8" MALE FLARE [762mm] RELIEF VALVE CONN. 0'-9" LEVEL GAGE [229 mm] 1/2" DIA. K.O. TYPICAL ELECTRICAL CONN. (PUMPOUT POWER) 0'-5 1/2" [140mm] 2'-8 1/2" [826 mm] (2) 1-1/4" NPT RELIEF VALVE OUTLET (SEE FIELD PRESSURE GAGE 1'-4 1/4" INSTALLATION NOTES) [413 mm] 2'-0 5/8"...
  • Page 9: Chillers With Isolation Valves

    PRESSURE RELIEF PRESSURE RELIEF TO TOP OF VALVE VALVE CHILLER COOLER OR CONDENSER TO TOP OF CHILLER COOLER PUMPOUT PUMPOUT COMPRESSOR COMPRESSOR SEE NOTE SEE NOTE PUMPOUT SEPARATOR SEPARATOR CONDENSER PUMPOUT TO ADDITIONAL CONDENSER CHILLERS WATER WATER SERVICE VALVES CONNECTIONS SERVICE VALVES CONNECTIONS SEE NOTES...
  • Page 10: Controls And Components

    2 OL 2 OL PUMP OUT MTR-1 COMPRESSOR 2 OL HTR-1 CRANKCASE HEATER 240-600v 27-40 WATT COPELAND PN 081-0031-03 CONTROL POWER TRANSFORMER XFMR-1 69 VA LEGEND — Contactor — Fuse GND — Ground HTR — Heater HIGH PRESSURE MTR — Motor SAFETY NC OPEN >...
  • Page 11: Drain Valve

    SAFETY CONTROL SETTINGS OPERATION The pumpout unit high-pressure switch (Fig. 3) is set to open at Overview the settings listed in Table 5. The switch setting is checked by op- Transferring refrigerant from one vessel to another is accom- erating the pumpout condenser and slowly throttling the pumpout plished by using either gravity or pressure differential.
  • Page 12: Distilling The Refrigerant

    vacuum (51.7 kPa absolute). In On mode, the unit will continue to CAUTION pumpout regardless of the suction (vacuum) pressure. Do not mix refrigerants from chillers that use different com- NOTE: During this operation, maintain water circulation through pressor oils. Compressor damage can result. The pumpout oil the chiller cooler and condenser vessels to prevent tube freeze-up.
  • Page 13 FRAME OIL FILL 1/4-IN. FLARE VALVE ASSEMBLY a19- CONTROL 2444 PANEL a19-2446 VALVE 2 VALVE 3 COMPRESSOR VALVE 4 VALVE 5 ENTERING WATER HEATER LEAVING SEPARATOR WATER CONDENSER Fig. 9 — Pumpout Unit Transfer Refrigerant from Storage Tank Vessel to Chiller b.
  • Page 14 Push remaining liquid, followed by refrigerant vapor removal d. Turn on pumpout compressor, generating a refrigerant pressure differential of 10 to 20 psi (69 to 138 kPa) to from chiller. push liquid out of the chiller cooler vessel. a. To prepare for liquid push, turn off the pumpout con- e.
  • Page 15 d. Partially open valve 11 while maintaining a refrigerant g. Close valves 1A, 1B, 2, and 4. pressure differential to push liquid refrigerant out of the chiller condenser to the cooler. VALVE CONDITION e. When all liquid is out of the chiller condenser, close valve 11 and any other isolation valves on the chiller.
  • Page 16 RELIEF PUMPOUT VALVE COMPRESSOR SEPARATOR CONDENSER PUMPOUT CONDENSER CHECK COOLER VALVE STORAGE VESSEL a19-2434 NOTES: 1. Maintain at least 2 feet (610 mm) clearance around storage tank for service and operation work. 2. Valve 8 is only applicable for products with linear float valves. Fig.
  • Page 17: Maintenance

    Table 7 for reassembly: Pumpout Compressor Oil Charge Table 7 — Torque Values for Reassembly Use oil conforming to Carrier specifications for centrifugal or screw compressor use. Oil requirements are listed in Table 6. VALUES PARAMETER Monitor and adjust compressor oil level as often as necessary.
  • Page 20 © 2024 Carrier Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Catalog No. 04-53190114-01 Printed in U.S.A. Form 19XR-CLT-27SI Pg 20 4-24 Replaces: 19XR-CLT-16SI...

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