Carrier 19XR04027401 Installation, Operating And Maintenance Instructions
Carrier 19XR04027401 Installation, Operating And Maintenance Instructions

Carrier 19XR04027401 Installation, Operating And Maintenance Instructions

Positive pressure storage system 50/60 hz

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Installation, Operating, and

SAFETY CONSIDERATIONS

Positive pressure storage systems are designed to pro-
vide safe and reliable service when operated within
design specifications. When operating this equipment,
use good judgment and safety precautions to avoid dam-
age to equipment and property or injury to personnel.
Installation, start-up, and servicing of this equipment
can be hazardous due to system pressures, electrical
components, and equipment location (roofs, elevated
structures, etc.). Only trained, qualified installers and
service technicians should install, start up, and service
this equipment.
Be sure you understand and follow the procedures and
safety precautions contained in this guide.
DANGER
Failure to follow these procedures will result in severe per-
sonal injury or death.
DO NOT VENT refrigerant relief valves within a building.
Outlet from rupture disc or relief valve must be vented out-
doors in accordance with the latest edition of ASHRAE 15
(American Society of Heating, Refrigerating, and Air-
Conditioning Engineers). The accumulation of refrigerant
in an enclosed space can displace oxygen and cause
asphyxiation.
PROVIDE adequate ventilation in accordance with
ASHRAE 15, especially for enclosed and low overhead
spaces. Inhalation of high concentrations of vapor is harm-
ful and may cause heart irregularities, unconsciousness, or
death. Misuse can be fatal. Vapor is heavier than air and
reduces the amount of oxygen available for breathing.
Product causes eye and skin irritation. Decomposition
products are hazardous.
DO NOT USE OXYGEN to purge lines or to pressurize a
machine for any purpose. Oxygen gas reacts violently with
oil, grease, and other common substances.
NEVER EXCEED specified test pressures, VERIFY the
allowable test pressure by checking the instruction litera-
ture and the design pressures on the equipment nameplate.
DO NOT USE air for leak testing. Use only tracer gases
and dry nitrogen.
DO NOT VALVE OFF any safety device.
BE SURE that all pressure relief devices are properly
installed and functioning before operating any machine.
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-531900050-01
Maintenance Instructions
Printed in U.S.A.
Positive Pressure Storage System
Failure to follow these procedures may result in personal
injury or death.
DO NOT USE TORCH to remove any component. System
contains oil and refrigerant under pressure.
To remove a component, wear protective gloves and gog-
gles and proceed as follows:
a. Shut off electrical power to unit.
b. Recover refrigerant to relieve all pressure from sys-
tem using both high-pressure and low-pressure ports.
c. Traces of vapor should be displaced with nitrogen
and the work area should be well ventilated. Refrig-
erant in contact with an open flame produces toxic
gases.
d. Cut component connection tubing with tubing cutter,
and remove component from unit. Use a pan to catch
any oil that may come out of the lines and as a gage
for how much oil to add to the system.
e. Carefully unsweat remaining tubing stubs when nec-
essary. Oil can ignite when exposed to torch flame.
DO NOT USE eyebolts or eyebolt holes to rig machine
sections or the entire assembly.
DO NOT work on high-voltage equipment unless you are a
qualified electrician.
DO NOT WORK ON electrical components, including
control panels, switches, starters, or oil heater until you are
sure ALL POWER IS OFF and no residual voltage can
leak from capacitors or solid-state components.
LOCK OPEN AND TAG electrical circuits during servic-
ing. IF WORK IS INTERRUPTED, confirm that all cir-
cuits are de-energized before resuming work.
AVOID SPILLING liquid refrigerant on skin or getting it
into the eyes. USE SAFETY GOGGLES. Wash any spills
from the skin with soap and water. If any enters the eyes,
IMMEDIATELY FLUSH EYES with water and consult a
physician.
NEVER APPLY an open flame or live steam to a refriger-
ant cylinder. Dangerous overpressure can result. When
necessary to heat refrigerant, use only warm (110 F [43 C])
water.
DO NOT REUSE disposable (nonreturnable) cylinders or
attempt to refill them. It is DANGEROUS AND ILLE-
GAL. When cylinder is emptied, evacuate remaining gas
pressure, loosen the collar and unscrew and discard the
valve stem. DO NOT INCINERATE.
(Warnings continued on next page.)
Form 19XR-CLT-16SI
Pg 1
19XR
50/60 Hz
WARNING
5-17
Replaces: 19XR-6SI

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Summary of Contents for Carrier 19XR04027401

  • Page 1: Safety Considerations

    19XR Positive Pressure Storage System 50/60 Hz Installation, Operating, and Maintenance Instructions SAFETY CONSIDERATIONS WARNING Positive pressure storage systems are designed to pro- vide safe and reliable service when operated within Failure to follow these procedures may result in personal design specifications.
  • Page 2: Table Of Contents

    ASHRAE 15 (latest circuits being serviced and charge with dry nitrogen to pre- edition). Contact Carrier for further information on use of vent oil contamination when timely repairs cannot be this machine with other refrigerants.
  • Page 3: Installation

    Table 1 — Positive Pressure System Assembly Numbers (R-134a) PUMPOUT SYSTEM PUMPOUT UNIT COMPRESSOR MOTOR MAXIMUM STORAGE TANK ARRANGEMENT ASSEMBLY NUMBER (V-PH-Hz) NUMBER 19XR04027401 19XR04035801 208/230-3-50/60 15.8 105.0 28 cu ft (0.8 cu m) 19XR04027402 19XR04035802 460-3-60 52.0 28 cu ft (0.8 cu m)
  • Page 4: Step 3 - Rig The Storage Tank

    The complete Rig the Storage Tank — Step 3 — WARNING 19XR system can be rigged as a single assembly. See the rig- ging instructions on the label attached to the assembly. Also Lifting the assembly from points other than those speci- refer to the rigging guide (Fig.
  • Page 5 28.45 (723) VAPOR CONNECTIONS 24.75 1/2" MALE FLARE (629) WATER CONNECTIONS 3.25 HIGH-PRESSURE SWITCH OIL SEPARATOR 3/4" FNPT (83) COMPRESSOR CONTROL PANEL VACUUM SWITCH ELECTRICAL CONNECTION LOCATION 23.00 18.13 (584) (461) 13.12 (333) 11.59 (294) 9.74 (247) 8.21 (209) 4.25 (108) 1.00 (25)
  • Page 6: Step 4 - Make Piping Connections

    Table 2 — Physical Data — 19XR Pumpout Unit ENGLISH Pumpout Unit Weight* lb (kg) (75) Pumpout Condenser Water Flow Rate gpm (L/s) (.45-.58) Pumpout Condenser Water Pressure Drop psig (kPa) (2.0) Maximum Entering Condenser Water Temperature F (C) (29) Maximum Leaving Condenser Water Temperature F (C) (37)
  • Page 7 3/8" MALE FLARE 2'- 5 3/4" RELIEF VALVE CONN. [756mm] LEVEL GAGE 0' - 9 " 1/2" DIA. K.O. [229mm] ELECTRICAL CONN. TYPICAL (PUMPOUT POWER) 0' - 5 1/2" [140mm] 2' - 4 3/4 " [730mm] (2) 1-1/4" NPT RELIEF 1' - 2 3/8 "...
  • Page 8 2'-6" 3/8" MALE FLARE [762mm] RELIEF VALVE CONN. 0'-9" LEVEL GAGE [229 mm] 1/2" DIA. K.O. TYPICAL ELECTRICAL CONN. (PUMPOUT POWER) 0'-5 1/2" [140mm] 2'-8 1/2" [826 mm] (2) 1-1/4" NPT RELIEF PRESSURE GAGE VALVE OUTLET (SEE FIELD 1'-4 1/4" INSTALLATION NOTES) [413 mm] 2'-0 5/8"...
  • Page 9 PRESSURE RELIEF PRESSURE RELIEF TO TOP OF VALVE VALVE CHILLER COOLER OR CONDENSER TO TOP OF CHILLER COOLER PUMPOUT PUMPOUT COMPRESSOR COMPRESSOR SEE NOTE SEE NOTE PUMPOUT SEPARATOR SEPARATOR CONDENSER PUMPOUT TO ADDITIONAL CONDENSER CHILLERS WATER WATER SERVICE VALVES CONNECTIONS SERVICE VALVES CONNECTIONS SEE NOTES...
  • Page 10 2 OL 2 OL PUMP OUT MTR-1 COMPRESSOR 2 OL HTR-1 CRANKCASE HEATER 240-600v 27-40 WATT COPELAND PN 081-0031-03 CONTROL POWER TRANSFORMER XFMR-1 69 VA LEGEND — Contactor — Fuse GND — Ground HTR — Heater HIGH PRESSURE MTR — Motor SAFETY NC OPEN >...
  • Page 11: Controls And Components

    CONTROLS AND COMPONENTS OPERATION Figure 1 shows the major components of the PPS system. Transferring refrigerant from one vessel to Overview — The pumpout unit consists of a another is accomplished by using either gravity or pressure Pumpout Unit — hermetic reciprocating compressor, a water cooled refrigerant differential.
  • Page 12: Refrigerant Transfer

    NOTE: During this operation, maintain water circulation CAUTION through the chiller cooler and condenser vessels to prevent tube freeze-up. Do not mix refrigerants from chillers that use different DISTILLING THE REFRIGERANT — Refrigerant vapor is compressor oils. Compressor damage can result. The transferred from the chiller cooler vessel or pumpout storage pumpout oil separator comes pre-charged with 13 oz of tank through the pumpout condenser, condensed to a liquid,...
  • Page 13 FRAME OIL FILL 1/4-IN. FLARE VALVE ASSEMBLY CONTROL PANEL VALVE 2 VALVE 3 COMPRESSOR VALVE 4 VALVE 5 ENTERING WATER HEATER LEAVING SEPARATOR WATER CONDENSER a19- a19-2446 2444 Fig. 9 — Pumpout Unit Transfer Refrigerant from Storage Tank Vessel to Chiller 2.
  • Page 14 tank, followed by valves 7 and 10 to allow liquid on the condenser float chamber. Evacuate or purge refrigerant to drain by gravity. hose of non-condensables. Note that this creates a flow path between cooler and condenser that bypasses the linear float, reducing the potential for VALVE 1A 1B 10 11...
  • Page 15 table and that pressures in both vessels are above c. Open valves 1A, 1B, and 2. 35 psig (241 kPa). VALVE VALVE CONDITION CONDITION d. Slowly open valve 4, gradually increasing pressure b. Set valves as shown below to allow the refrigerant in the evacuated vessel to 35 psig (241 kPa).
  • Page 16 d. Run the pumpout compressor until the storage tank f. Close valves 1a, 1b, 2, 5, and 6.Turn off pumpout pressure reaches 5 psig (34 kPa), 18 in. Hg vacuum condenser water. (41 kPa absolute) in Manual or Automatic mode. VALVE 1A 1B e.
  • Page 17: Maintenance

    Table 7 for reassembly: Use oil con- Pumpout Compressor Oil Charge — forming to Carrier specifications for centrifugal or screw com- Table 7 — Torque Values for Reassembly pressor use. Oil requirements are listed in Table 6.
  • Page 18 Table 8 — Troubleshooting SYMPTOM PROBABLE CAUSE REMEDY Compressor Does Not Main power line open Replace fuse or reset circuit breaker. Loose terminal connection Check connections. Improperly wired controls Check wiring and rewire. Low line voltage Check line voltage; determine location of voltage drop. Compressor motor defective Check motor winding for open or short.
  • Page 20 © Carrier Corporation 2017 Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Catalog No. 04-531900050-01 Printed in U.S.A. Form 19XR-CLT-16SI Pg 20 5-17 Replaces: 19XR-6SI...

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