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This instruction manual has been prepared especially for the operator of this equipment. Your new lift is the product of over
15 years of continuous research, testing and development, it is the most technically advanced lift on the market today.
YL-350
READ THIS ENTIRE MANUAL BEFORE INSTALLATION &
5500KG 5.5 TON CLEAR FLOOR CAR HOIST
Installation and operation manual
RECEIVING
Ensure shipment is thoroughly inspected as soon as received.
The signed Bill of Lading is acknowledgement by the shipping
carrier as receipt that this product as listed on invoice is in good
condition for shipment. For your protection: If any goods listed on
this Bill of Lading are missing or damaged, do not accept goods
until the shipping carrier makes a notation on the freight bill of
the missing or damaged goods.
KEEP THIS OPERATION MANUAL NEAR THE MACHINE AT ALL TIMES. ENSURE ALL USERS READ THIS MANUAL.
KEEP THESE INSTRUCTIONS ON HAND. PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO INSTALLATION AND
OPERATION. BY PROCEEDING WITH LIFT INSTALLATION AND OPERATION YOU AGREE THAT YOU FULLY UNDERSTAND THE FULL
CONTENT OF THIS MANUAL. FORWARD THIS MANUAL TO ALL OPERATORS. FAILURE TO OPERATE THIS EQUIPMENT AS DIRECTED
IMPORTANT SAFETY INSTRUCTIONS
MAY CAUSE INJURY OR DEATH.
BE SAFE
Your hoist was designed and built with safety in mind. To
increase your overall safety operate with proper training
and thoughtful operation. DO NOT operate or repair this
equipment without reading this manual and the important
safety instructions included throughout. Ensure ALL USERS
read and understand this manual.
READ FIRST
Do not operate this machine
until you have read and
understood all dangers, warnings
and cautions in this manual
YOUR
SAFETY
OUR
STANDARDS
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Table of Contents
Related Manuals for AussieCarHoists YL-350
Summary of Contents for AussieCarHoists YL-350
- Page 1 This instruction manual has been prepared especially for the operator of this equipment. Your new lift is the product of over 15 years of continuous research, testing and development, it is the most technically advanced lift on the market today. YL-350 READ THIS ENTIRE MANUAL BEFORE INSTALLATION &...
- Page 2 We reserve the right to change specifications without incurring any obligation for equipment previously or subsequently sold. No responsibilty taken for typographical errors. YL-350 5500KG 2 POST CLEAR FLOOR CAR HOIST Installation and operation manual...
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Page 3: Important Notice
YL-350 5500KG 2 POST CLEAR FLOOR CAR HOIST Installation and operation manual... -
Page 4: Table Of Contents
Test run Lift start up/final adjustments Optional and standard accessories Owner/operator responsibilities & lift operation safety Wire rope inspection and maintenance Safe lift operation Troubleshooting guide Drawing details YL-350 5500KG 2 POST CLEAR FLOOR CAR HOIST Installation and operation manual... -
Page 5: Important Hints
Consideration should also be given to the use of hearing protection if service activity is performed in an enclosed area or if noise levels are high. YL-350 5500KG 2 POST CLEAR FLOOR CAR HOIST Installation and operation manual... -
Page 6: Introduction
23. STAY ALERT. Use common sense and watch what you are doing. during service, or mark circuit breaker switch so that it cannot be Remember, SAFETY FIRST. accidentally switched on during service. YL-350 5500KG 2 POST CLEAR FLOOR CAR HOIST Installation and operation manual... - Page 7 Prior to removing the bolts make sure the posts are held securely by a fork lift or some other heavy lifting device YL-350 5500KG 2 POST CLEAR FLOOR CAR HOIST Installation and operation manual...
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Page 8: Check Parts Before Assembly
3. Loosen the screws of the upper package stand, take off the upper column and remove the package stand. 4. Move aside the parts and check the parts according to the shipment parts list motor YL-350 5500KG 2 POST CLEAR FLOOR CAR HOIST Installation and operation manual... - Page 9 5. Parts in the parts box —inner arm machine NOTE: view according to order type NOTE:Accurate view by actual purchase order (photo above for reference only YL-350 5500KG 2 POST CLEAR FLOOR CAR HOIST Installation and operation manual...
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Page 10: Machine Parameters
SPECIFICATIONS Width Minimum Lifting Lifting Lifting Overall Gross between Motor capacity time height width weight columns height 70.87” 4.33” 915.65kg 5500kg 3480mm 2930mm 55-60S 2.0/3.0HP 1800mm 110mm 2019lbs YL-350 5500KG 2 POST CLEAR FLOOR CAR HOIST Installation and operation manual... - Page 11 ACCURATE VIEW BY ACTUAL PURCHASE ORDER YL-350 5500KG 2 POST CLEAR FLOOR CAR HOIST Installation and operation manual...
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Page 12: Tools Required
Tape Measure [25ft] Crescent Wrench (12”) Pliers Ratchet Spanner With Socket (28#) Allen Head Wrench (6#) Wrench set Vise Grips (10#, 13#, 14#, 15#, 17#, 19#, 24#, 27#) YL-350 5500KG 2 POST CLEAR FLOOR CAR HOIST Installation and operation manual... -
Page 13: Specifications Of Concrete
0.79” concrete drill-bit. To ensure full holding power, do not ream the hole or allow the drill to wobble. 4. After drilling, remove dust thoroughly from each holemaking certain that the posts remain aligned with the chalk line. YL-350 5500KG 2 POST CLEAR FLOOR CAR HOIST Installation and operation manual... - Page 14 Install both extension columns according to break down below, carriage is preinstalled. Please compare the specific name and specification of each accessory with the explosion diagram and details YL-350 5500KG 2 POST CLEAR FLOOR CAR HOIST Installation and operation manual...
- Page 15 Car-in direction INSTALLATION OF TUBING PROTECTIVE Power side column Power side column Please compare the specific name and specification of each accessory with the explosion diagram and details YL-350 5500KG 2 POST CLEAR FLOOR CAR HOIST Installation and operation manual...
- Page 16 Connect top beam side with explosion diagram and details of 001-D extension column Install limit switch with power unit. Note: The security switch is on the main column side YL-350 5500KG 2 POST CLEAR FLOOR CAR HOIST Installation and operation manual...
- Page 17 1. Assemble the over head beam on the ground, with another person and two ladders. Walk the overhead beam up and hang it in the hooks. Install hardware and tighten bolts. 2.Connect top beam side with extension column Note: Before drilling and anchoring, assemble and install the over head beam YL-350 5500KG 2 POST CLEAR FLOOR CAR HOIST Installation and operation manual...
- Page 18 DO NOT use an impact wrench for this procedure. INSTALL BALANCE CABLE 1. Lift the carriages up by hand and rest them on the first set of locks. YL-350 5500KG 2 POST CLEAR FLOOR CAR HOIST Installation and operation manual...
- Page 19 The wire rope should be checked once per week for the same tension, if the tension failure will lead to uneven elevation. The wire rope should be adjusted immediately to maintain equal tension when locked safely. YL-350 5500KG 2 POST CLEAR FLOOR CAR HOIST Installation and operation manual...
- Page 20 Tighten all the hydraulic fittings and fill the reservoir with approximately 10 litres of hydraulic oil. Note: In consideration of hydraulic power unit’s durability and maintaining good running condition use Hydraulic Oil 46# YL-350 5500KG 2 POST CLEAR FLOOR CAR HOIST Installation and operation manual...
- Page 21 Note: The protective cover welded on the extension Colum, only need to install the protective cover on the column Oil hose Safety cable Oil hose Wire Cable for overhead switch YL-350 5500KG 2 POST CLEAR FLOOR CAR HOIST Installation and operation manual...
- Page 22 Outer column Protective cover Inner column Safety cable Wire Cable for overhead switch Oil hose INSTALL SHELVES TO PLACE HEIGHT ADAPTERS YL-350 5500KG 2 POST CLEAR FLOOR CAR HOIST Installation and operation manual...
- Page 23 2. Safety lock on the power side column and offside column component connect safety cables. 3. Install cover the safety lock protection box. Install Power side column lock safety cables - Mechanical Release Install Power side column lock safety cables YL-350 5500KG 2 POST CLEAR FLOOR CAR HOIST Installation and operation manual...
- Page 24 INSTALLATION OF ELECTRICAL CONTROL BOX - ELECTRIC RELEASE Installation of electrical control box accessories are all in the electronic control box packaging Power indicator Power switch Up switch Unlock switch Down switch Emergency stop switch YL-350 5500KG 2 POST CLEAR FLOOR CAR HOIST Installation and operation manual...
- Page 25 NOTE: EACH ARM RESTRAINT ASSEMBLY MUST BE INSPECTED BEFORE EACH AND EVERY TIME THE LIFT IS OPERATED. DO NOT OPERATE THE LIFT IF ANY OF THE FOUR ARM RESTRAINT SYSTEMS ARE NOT FUNCTIONING PROPERLY. YL-350 5500KG 2 POST CLEAR FLOOR CAR HOIST Installation and operation manual...
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Page 26: Important Power Unit Installation Notes
PHASE 208- 240V, USE 25 AMP FUSE. FOR THREE PHASE 400V AND ABOVE, USE 15 AMP FUSE. ALL WIRING MUST COMPLY WITH NECK AND ALL LOCAL ELECTRICAL CODES. YL-350 5500KG 2 POST CLEAR FLOOR CAR HOIST Installation and operation manual... -
Page 27: Test Run
Note: This procedure must be done with a load on the lift. Throttle valve Fixing Nut Clockwise to decrease Counter clockwise to the down speed increase the down speed YL-350 5500KG 2 POST CLEAR FLOOR CAR HOIST Installation and operation manual... -
Page 28: Lift Start Up/Final Adjustments
11. All Screws, bolts, and pins securely fastened 12. Surrounding area clean 13. Operation, maintenance and safety manual on site. 14. Perform an operational test with a typical vehicle YL-350 5500KG 2 POST CLEAR FLOOR CAR HOIST Installation and operation manual... -
Page 29: Optional And Standard Accessories
Iron motor plastic oil tank or Aluminum motor iron oil tank or plastic oil tank Tool tray iron oil tank or plastic oil tank (only electrolytic locks- optional) YL-350 5500KG 2 POST CLEAR FLOOR CAR HOIST Installation and operation manual... -
Page 30: Owner/Operator Responsibilities & Lift Operation Safety
• ALWAYS load vehicle on lift carefully. Position the lift adapters to contact at the vehicle manufacturer’s recommended lift points. • ALWAYS CLEAR AREA if vehicle is in danger of falling. YL-350 5500KG 2 POST CLEAR FLOOR CAR HOIST Installation and operation manual... - Page 31 • Position vehicle for proper weight distribution arms under vehicle • Lower lift onto safety locks. to allow adapters to contact at the manufacturer’s recommended pick up points. YL-350 5500KG 2 POST CLEAR FLOOR CAR HOIST Installation and operation manual...
- Page 32 • Always use safety stands as needed or when removing or installing LIFT MAINTENANCE PROCEDURES; STOP AND CONTACT THE heavy components. MANUFACTURER FOR INSTRUCTIONS. TO AVOID PERSONAL INJURY, PERMIT ONLY QUALIFIED PERSONNEL TO PERFORM MAINTENANCE ON THIS EQUIPMENT. YL-350 5500KG 2 POST CLEAR FLOOR CAR HOIST Installation and operation manual...
- Page 33 • Every 3 Months: Check anchor bolt torque. Anchors should be torqued to 90 ft/lbs. • Semi-Annually: Check fluid level of lift power unit and refill if required per lift installation instructions. YL-350 5500KG 2 POST CLEAR FLOOR CAR HOIST Installation and operation manual...
- Page 34 • Inspect all pivot arms pins making sure they are properly secure. • Check equalizer cable tension, and adjust if necessary. • If lift is equipped with overhead micro switch, check for proper operation. YL-350 5500KG 2 POST CLEAR FLOOR CAR HOIST Installation and operation manual...
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Page 35: Wire Rope Inspection And Maintenance
• With an awl, probe between wires and strands and lift any wires that appear loose. Evidence of internal broken wires may require a more extensive rope examination. YL-350 5500KG 2 POST CLEAR FLOOR CAR HOIST Installation and operation manual... -
Page 36: Safe Lift Operation
• The lift should be raised just until the vehicle’s wheels are about • Always lower the vehicle down slowly and smoothly one foot off the ground. If contact with the vehicle is uneven or it YL-350 5500KG 2 POST CLEAR FLOOR CAR HOIST Installation and operation manual... -
Page 37: Troubleshooting Guide
If ATF is contaminated, replace with clean ATF and clean entire system. 5. Clean release valve Wash release valve in solvent and blow out with air Replace fitting with short thread lead 6. Replace fitting with short thread lead YL-350 5500KG 2 POST CLEAR FLOOR CAR HOIST Installation and operation manual... - Page 38 6. Return unit for repair Return unit for repair. 7. See Installation Manual Contact Customer Support. Tighten all hydraulics fittings and inspects all hoses. 8. Check complete hydraulic system for leaks YL-350 5500KG 2 POST CLEAR FLOOR CAR HOIST Installation and operation manual...
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Page 39: Drawing Details
DRAWING DETAILS LIMITED SWITCH ELECTRICAL CONNECTION DIAGRAM (240V MOTOR) YL-350 5500KG 2 POST CLEAR FLOOR CAR HOIST Installation and operation manual... - Page 40 LIMIT SWITCH ELECTRICAL CONNECTION DIAGRAM (380V MOTOR) YL-350 5500KG 2 POST CLEAR FLOOR CAR HOIST Installation and operation manual...
- Page 41 Release valve Oil outlet Handle for release valve Prevent reverse flow of oil Overflow Check valve: Overflow valve Overflow valve: Adjusting oil pressure Throttle valve: Adjusting the descent rate YL-350 5500KG 2 POST CLEAR FLOOR CAR HOIST Installation and operation manual...
- Page 42 Prevent reverse flow of oil Overflow Check valve: Overflow valve Overflow valve: Adjusting oil pressure Throttle valve: Adjusting the descent rate NOTE: Accurate view by actual purchase order. Photo above for reference only YL-350 5500KG 2 POST CLEAR FLOOR CAR HOIST Installation and operation manual...
- Page 43 Gear pump Gear pump bolt Oil inlet pipe Filter Socket bolt Oil storage tank Oil retum pipe Buffer valve Throttle valve Release valve Handle for release valve Check valve YL-350 5500KG 2 POST CLEAR FLOOR CAR HOIST Installation and operation manual...
- Page 44 Valve, body, bolt Gear pump Gear pump bolt Oil inlet pipe Filter Socket bolt Oil storage tank Oil retum pipe Buffer valve Throttle valve Release valve Check valve YL-350 5500KG 2 POST CLEAR FLOOR CAR HOIST Installation and operation manual...
- Page 45 Retaining ring externalø35 Bronze bush for chain pulley Secondary cylinder oil tube assy/ SF-50 straight fitting “Q”shape fitting SF35-50 YL-DBSLM5.0-00-27-00 Chain pulley bracket 22 LH1244 121 Chain /LH1244/121joints YL-350 5500KG 2 POST CLEAR FLOOR CAR HOIST Installation and operation manual...
- Page 46 18 SS261402 Lock spring 38 LW000800 Lock washer ø8 19 HN000400 Hex nut M4 39 W000800 Washer ø8 20 IH001012 Inside Hex bolt/M10X12 40 RH000410 Round head bolt M4X10 YL-350 5500KG 2 POST CLEAR FLOOR CAR HOIST Installation and operation manual...
- Page 47 UHMW polyethylene Slider block YL-DJSSZ5-00-24 Arm lock pin S000630 Expansion pinø6X32 Arm fix shaft YL-DJSSZ5-00-25 YL-DJSSZ5-00-26 Protective rubber SH000825 Sunk bolt M8X25 YL-DJSSZ5-00-27 Arm lock YL-DJSSZ5-00-28 Arm lock spring ø26X140Xø2 YL-350 5500KG 2 POST CLEAR FLOOR CAR HOIST Installation and operation manual...
- Page 48 Section 1 arm welding YL-DJSSZ5.0-03-02-00 Section 2 arm welding YL-DJSSZ5.0-03-03-00 Section 3 arm welding YL-DJSSZ5.0-03-04-00 Single helix tray IH001020 Inside hex bolt M10X20 YL-DJSSZ5.0-00-34 Moon gear IH000810 Inside hex bolt M8X10 YL-350 5500KG 2 POST CLEAR FLOOR CAR HOIST Installation and operation manual...
- Page 49 Equalizing cable pulley shaft W001000 Washer ø10 YL-DBLM-00-25-00 Over head safety bar bracket2 1 20 LW001000 Lock washer ø10 10 W001000 Washer ø10 HN001000 Hex nut M10 LW001000 Lock washer ø10 YL-350 5500KG 2 POST CLEAR FLOOR CAR HOIST Installation and operation manual...
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