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This instruction manual has been prepared especially for the operator of this equipment. Your new lift is the product of over
15 years of continuous research, testing and development, it is the most technically advanced lift on the market today.
YL-240
READ THIS ENTIRE MANUAL BEFORE INSTALLATION &
4500KG BASE PLATE CAR HOIST
Installation and operation manual
RECEIVING
Ensure shipment is thoroughly inspected as soon as received.
The signed Bill of Lading is acknowledgement by the shipping
carrier as receipt that this product as listed on invoice is in good
condition for shipment. For your protection: If any goods listed on
this Bill of Lading are missing or damaged, do not accept goods
until the shipping carrier makes a notation on the freight bill of
the missing or damaged goods.
KEEP THIS OPERATION MANUAL NEAR THE MACHINE AT ALL TIMES. ENSURE ALL USERS READ THIS MANUAL.
KEEP THESE INSTRUCTIONS ON HAND. PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO INSTALLATION AND
OPERATION. BY PROCEEDING WITH LIFT INSTALLATION AND OPERATION YOU AGREE THAT YOU FULLY UNDERSTAND THE FULL
CONTENT OF THIS MANUAL. FORWARD THIS MANUAL TO ALL OPERATORS. FAILURE TO OPERATE THIS EQUIPMENT AS DIRECTED
OPERATION COMMENCES
IMPORTANT SAFETY INSTRUCTIONS
MAY CAUSE INJURY OR DEATH.
BE SAFE
Your hoist was designed and built with safety in mind. To
increase your overall safety operate with proper training
and thoughtful operation. DO NOT operate or repair this
equipment without reading this manual and the important
safety instructions included throughout. Ensure ALL USERS
read and understand this manual.
READ FIRST
Do not operate this machine
until you have read and
understood all dangers, warnings
and cautions in this manual
YOUR
SAFETY
OUR
STANDARDS
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Table of Contents
Related Manuals for AussieCarHoists YL-240
Summary of Contents for AussieCarHoists YL-240
- Page 1 This instruction manual has been prepared especially for the operator of this equipment. Your new lift is the product of over 15 years of continuous research, testing and development, it is the most technically advanced lift on the market today. YL-240 READ THIS ENTIRE MANUAL BEFORE INSTALLATION &...
- Page 2 We reserve the right to change specifications without incurring any obligation for equipment previously or subsequently sold. No responsibilty taken for typographical errors. YL-240 4500KG BASE PLATE CAR HOIST Installation and operation manual...
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Page 3: Table Of Contents
Important power unit installation notes Test run Lift start up/final adjustments Optional and standard accessories Owner/operator responsibilities & lift operation safety Wire rope inspection and maintenance Safe lift operation Troubleshooting guide Drawing details YL-240 4500KG BASE PLATE CAR HOIST Installation and operation manual... -
Page 4: Important Notice
Watch for this symbol: CAUTION It Means: Hazards or unsafe practices which may result in minor personal injury, product or property damage. YL-240 4500KG BASE PLATE CAR HOIST Installation and operation manual... - Page 5 Consideration should also be given to the use of hearing protection if service activity is performed in an enclosed area or if noise levels are high. YL-240 4500KG BASE PLATE CAR HOIST Installation and operation manual...
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Page 6: Introduction
23. STAY ALERT. Use common sense and watch what you are doing. during service, or mark circuit breaker switch so that it cannot be Remember, SAFETY FIRST. accidentally switched on during service. YL-240 4500KG BASE PLATE CAR HOIST Installation and operation manual... - Page 7 Prior to removing the bolts make sure the posts are held securely by a fork lift or some other heavy lifting device YL-240 4500KG BASE PLATE CAR HOIST Installation and operation manual...
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Page 8: Check Parts Before Assembly
3. Loosen the screws of the upper package stand, take off the upper column and remove the package stand. 4. Move aside the parts and check the parts according to the shipment parts list motor YL-240 4500KG BASE PLATE CAR HOIST Installation and operation manual... - Page 9 NOTE: view according to order type 6. Parts in the parts box —inner arm machine NOTE: view according to order type NOTE: Accurate view by actual purchase order (photo above for reference only) YL-240 4500KG BASE PLATE CAR HOIST Installation and operation manual...
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Page 10: Machine Parameters
Style between Motor capacity time height width weight columns Hheight Outer arm: Floor plate, 4500kg 70.87” 136.89” 115.75” 3.94” 524kg 2.0/3.0HP chaindriven 9000lbs 1800mm 3477mm 2940mm 100mm Inner arm: 564Kg YL-240 4500KG BASE PLATE CAR HOIST Installation and operation manual... - Page 11 2. INNER ARM 2 long and 2 short- Lift arm a-b: 35.43”—55.12” (900-1400mm) c-d: 29.5.3”—45.28” (750-1150mm) 3. INNER ARM 2 long and 3 short- Lift arm a-b: 35.43”—57.09” [900-1450mm] c-d: 26.38”—44.88” [670-1140mm] YL-240 4500KG BASE PLATE CAR HOIST Installation and operation manual...
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Page 12: Tools Required
Level Bar Tape Measure [25ft] Crescent Wrench (12”) Pliers Ratchet Spanner With Socket (28#) Allen Head Wrench (6#) Wrench set Vise Grips (10#, 13#, 14#, 15#, 17#, 19#, 24#, 27#) YL-240 4500KG BASE PLATE CAR HOIST Installation and operation manual... -
Page 13: Specifications Of Concrete
0.79” concrete drill-bit. To ensure full holding power, do not ream the hole or allow the drill to wobble. 4. After drilling, remove dust thoroughly from each holemaking certain that the posts remain aligned with the chalk line. YL-240 4500KG BASE PLATE CAR HOIST Installation and operation manual... - Page 14 Before drilling the anchor holes, position the columns up to each end of the base plate. Double check that the columns are positioned on the chalk line. 136.89”/3477mm YL-240 4500KG BASE PLATE CAR HOIST Installation and operation manual...
- Page 15 DO NOT use an impact wrench for this procedure. INSTALL CABLE 1. Lift the carriages up by hand and locked them at the same level, you will hear the sound of locking“click”. YL-240 4500KG BASE PLATE CAR HOIST Installation and operation manual...
- Page 16 1. The balance cable passes through the carriages along the top pulley. One end of the balance cable has been installed prior to shipment 2. Bypass two rows of bottom pulleys YL-240 4500KG BASE PLATE CAR HOIST Installation and operation manual...
- Page 17 Tighten all the hydraulic fittings and fill the reservoir with approximately 2.6 gallons of hydraulic oil. Note: In consideration of hydraulic power unit’s durability and keeping the equipment running in good condition, please use Hydraulic Oil 46# YL-240 4500KG BASE PLATE CAR HOIST Installation and operation manual...
- Page 18 NOTE: The protective cover welded on the extension column, only need to install the protective cover on the column. 3.Install shelves to place height adapters Oil hose Safety cable Height adapters shelves Protective cove YL-240 4500KG BASE PLATE CAR HOIST Installation and operation manual...
- Page 19 2. Safety lock on the power side column and offside column component connect safety cables. 3. Install cover the safety lock protection box. Install power side column lock safety cables Install Lock Box Install offside column lock safety cables Install Lock Box YL-240 4500KG BASE PLATE CAR HOIST Installation and operation manual...
- Page 20 INSTALL LIMIT SWITCH Install limit switch with power unit. [Note: The security switch is on the main column side] ASSEMBLE FLOOR COVER AND PROTECTIVE RUBBER SETS Protective rubber sets Floor Cover YL-240 4500KG BASE PLATE CAR HOIST Installation and operation manual...
- Page 21 NOTE: EACH ARM RESTRAINT ASSEMBLY MUST BE INSPECTED BEFORE EACH AND EVERY TIME THE LIFT IS OPERATED. DO NOT OPERATE THE LIFT IF ANY OF THE FOUR ARM RESTRAINT SYSTEMS ARE NOT FUNCTIONING PROPERLY. YL-240 4500KG BASE PLATE CAR HOIST Installation and operation manual...
- Page 22 6. Pull up arm lock rod to ensure it is fully unlocked, adjust in this state. Adjust nut as shown. Loosen nut 7. Adjust the arm lock. Follow the arrow direction. Adjust the arm lock YL-240 4500KG BASE PLATE CAR HOIST Installation and operation manual...
- Page 23 NOTE: EACH ARM RESTRAINT ASSEMBLY MUST BE INSPECTED BEFORE EVERY TIME THE LIFT IS OPERATED. DO NOT OPERATE THE LIFT IF ANY OF THE FOUR ARM RESTRAINT SYSTEMS ARE NOT FUNCTIONING PROPERLY. YL-240 4500KG BASE PLATE CAR HOIST Installation and operation manual...
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Page 24: Important Power Unit Installation Notes
EACH CIRCUIT WITH TIME DELAY FUSE OR CIRCUIT BREAKER. FOR SINGLE PHASE 208-230V, USE 25 AMP FUSE. THREE PHASE 208- 240V, USE 25 AMP FUSE. FOR THREE PHASE 400V AND ABOVE, USE 15 AMP FUSE. ALL WIRING MUST COMPLY WITH NECK AND ALL LOCAL ELECTRICAL CODES. YL-240 4500KG BASE PLATE CAR HOIST Installation and operation manual... -
Page 25: Test Run
Note: This procedure must be done with a load on the lift. Throttle valve Fixing Nut Clockwise to decrease Counter clockwise to the down speed increase the down speed YL-240 4500KG BASE PLATE CAR HOIST Installation and operation manual... -
Page 26: Lift Start Up/Final Adjustments
10. Check for overhead obstructions 11. All Screws, bolts, and pins securely fastened 12. Surrounding area clean 13. Operation, maintenance and safety manual on site. 14. Perform an operational test with a typical vehicle YL-240 4500KG BASE PLATE CAR HOIST Installation and operation manual... -
Page 27: Optional And Standard Accessories
Aluminum motor iron oil tank or plastic oil tank Tool tray (only mechanical dual- tank or iron oil tank tank or plastic oil tank (only electrolytic locks- point release - optional) optional) YL-240 4500KG BASE PLATE CAR HOIST Installation and operation manual... -
Page 28: Owner/Operator Responsibilities & Lift Operation Safety
“lifting it right” and “safety tips” supplied with the lift. • AVOID excessive rocking of vehicle while on lift. • ALWAYS CLEAR AREA if vehicle is in danger of falling. YL-240 4500KG BASE PLATE CAR HOIST Installation and operation manual... - Page 29 ON A TWO-POST FRAME ENGAG ING LIFT. CONTACT VEHICLE • Repeat entire loading and raising procedures if required. MANUFACTURER FOR RAISING OR JACKING DETAILS • Lower lift onto safety locks. YL-240 4500KG BASE PLATE CAR HOIST Installation and operation manual...
- Page 30 • Always use safety stands as needed or when removing or installing LIFT MAINTENANCE PROCEDURES; STOP AND CONTACT THE heavy components. MANUFACTURER FOR INSTRUCTIONS. TO AVOID PERSONAL INJURY, PERMIT ONLY QUALIFIED PERSONNEL TO PERFORM MAINTENANCE ON THIS EQUIPMENT. YL-240 4500KG BASE PLATE CAR HOIST Installation and operation manual...
- Page 31 • Every 3 Months: Check anchor bolt torque. Anchors should be torqued to 90 ft/lbs. • Semi-Annually: Check fluid level of lift power unit and refill if required per lift installation instructions. YL-240 4500KG BASE PLATE CAR HOIST Installation and operation manual...
- Page 32 • Inspect all pivot arms pins making sure they are properly secure. • Check equalizer cable tension, and adjust if necessary. • If lift is equipped with overhead micro switch, check for proper operation. YL-240 4500KG BASE PLATE CAR HOIST Installation and operation manual...
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Page 33: Wire Rope Inspection And Maintenance
• Visually check for any broken wires. One way to check for crown breaks is to run a cloth along the rope to check for possible snags. • With an awl, probe between wires and strands and lift any wires that appear loose. Evidence of internal broken wires may require a more extensive rope examination. YL-240 4500KG BASE PLATE CAR HOIST Installation and operation manual... -
Page 34: Safe Lift Operation
• The lift should be raised just until the vehicle’s wheels are about • Always lower the vehicle down slowly and smoothly one foot off the ground. If contact with the vehicle is uneven or it YL-240 4500KG BASE PLATE CAR HOIST Installation and operation manual... -
Page 35: Troubleshooting Guide
ATF and clean entire system. 5. Clean release valve - Wash release valve in solvent and blow out with air. Replace fitting with short thread lead. 6. Replace fitting with short thread lead - YL-240 4500KG BASE PLATE CAR HOIST Installation and operation manual... - Page 36 6. Return unit for repair Return unit for repair. 7. See Installation Manual Contact Customer Support. Tighten all hydraulics fittings and inspects all hoses. 8. Check complete hydraulic system for leaks YL-240 4500KG BASE PLATE CAR HOIST Installation and operation manual...
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Page 37: Drawing Details
DRAWING DETAILS LIMITED SWITCH ELECTRICAL CONNECTION DIAGRAM (220V MOTOR) YL-240 4500KG BASE PLATE CAR HOIST Installation and operation manual... - Page 38 LIMITED SWITCH ELECTRICAL CONNECTION DIAGRAM(380V MOTOR) YL-240 4500KG BASE PLATE CAR HOIST Installation and operation manual...
- Page 39 Check valve Release valve Oil outlet Handle for release valve Prevent reverse flow of oil Overflow Check valve: Overflow valve Overflow valve: Adjusting oil pressure Throttle valve: Adjusting the descent rate YL-240 4500KG BASE PLATE CAR HOIST Installation and operation manual...
- Page 40 Valve, body, bolt Gear pump Gear pump bolt Oil inlet pipe Filter Socket bolt Oil storage tank Oil retum pipe Buffer valve Throttle valve Release valve Handle for release valve Check valve YL-240 4500KG BASE PLATE CAR HOIST Installation and operation manual...
- Page 41 Arm fix shaft YL-DBSZ-00-22 end is “bending” and the other and the other end is “Q”] end is “Q”] Oil tube and pump station Variable diameter M14X1.5 ZG1/4-M14X1.5 connection device M14X1.5 connectors YL-240 4500KG BASE PLATE CAR HOIST Installation and operation manual...
- Page 42 Lock cover H001030 Hex bolt M10x30 16 RE002000 Retaining ring extemal ø20 LW001000 Lock washer ø10 17 W002000 Washer ø20 W001000 Washer ø10 YL-DBSZ-00-07 Main lock plate HN001000 Hex nut M10 YL-240 4500KG BASE PLATE CAR HOIST Installation and operation manual...
- Page 43 Sunk bolt M8x25 YL-DBSZ-00-27 Arm lock YL-DBSZ-00-28 Arm lock spring ø26x140xø2 W001000 Washer ø10 YL-DBSZ-00-29 Lock rod spring SP000330 Circlip [B-shape] YL-DBSZ-00-30 Locked teeth block YL-DBSZ-00-31 Unlock lever YL-DBSZ-00-32 Handle ball YL-240 4500KG BASE PLATE CAR HOIST Installation and operation manual...
- Page 44 RE005000 Retaining ring extemal ø50 YL-DBSZ-00-33 Sleeve of one stage screwed pad YL-DBSZ-00-34 Steel wire-circlip YL-DBSZ-00-35 Extension YL-DBSZ-00-36 Steel wire-circlip YL-DBSZ-00-37 Screwed pad YL-DBSZ-00-38 Rubber cover IH001020 Inside Hex bolt/M10X20 YL-240 4500KG BASE PLATE CAR HOIST Installation and operation manual...
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