Page 3
EAU10100 Welcome to the Yamaha world of motorcycling! As the owner of the FZ6-NHGW, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
Page 4
This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
TABLE OF CONTENTS SAFETY INFORMATION ....1-1 PRE-OPERATION CHECKS ..... 4-1 Adjusting the clutch lever Location of important labels ....1-5 Pre-operation check list ....4-2 free play ........6-19 Rear brake light switch ....6-20 DESCRIPTION ........2-1 OPERATION AND IMPORTANT Checking the front and rear Left view ..........2-1 RIDING POINTS.........
Page 7
TABLE OF CONTENTS Replacing a turn signal light bulb ...........6-33 Replacing the license plate light bulb ...........6-33 Replacing the auxiliary light bulb ...........6-34 Supporting the motorcycle ....6-34 Front wheel ........6-35 Rear wheel ........6-36 Troubleshooting ......6-38 Troubleshooting charts ....6-39 MOTORCYCLE CARE AND STORAGE ..........7-1 Matte color caution ......7-1 Care ..........7-1...
SAFETY INFORMATION EAU10281 AND/OR WHEN MADE NECES- • Ride where other motorists can SARY BY MECHANICAL CONDI- see you. Avoid riding in another MOTORCYCLES SINGLE TIONS. motorist’s blind spot. TRACK VEHICLES. THEIR SAFE USE Many accidents involve inexperi- AND OPERATION ARE DEPENDENT Safe riding enced operators.
Page 9
Modifications made to this motorcycle other motorists can see you. the single most critical factor in the pre- not approved by Yamaha, or the re- The posture of the operator and vention or reduction of head injuries. moval of original equipment, may ren- passenger is important for proper Always wear an approved helmet.
Page 10
Maximum load: been specifically designed for use on create instability due to improper 196 kg (432 lb) this motorcycle. Since Yamaha cannot weight distribution or aerody- test all other accessories that may be namic changes. If accessories When loading within this weight limit,...
Page 11
SAFETY INFORMATION tor and may limit control ability, Always turn the engine off before or clothing, immediately wash the therefore, such accessories are leaving the motorcycle unattended affected area with soap and water not recommended. and remove the key from the main and change your clothes.
SAFETY INFORMATION EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle.
Page 13
SAFETY INFORMATION 5VX-2117B-A1 Before you operate this vehicle, read the owner’s manual. Prima di usare il veicolo, leggete il manuale di istruzioni. Lire le manuel du propriétaire avant d’utiliser ce véhicule. Lesen Sie die Bedienungsanleitung bevor Sie dieses Fahrzeug fahren. Antes de conducir este vehículo, lea el Manual del Propietario.
Do not expose any key to exces- a Yamaha dealer to have them re-reg- sively high temperatures. istered. Do not use the key with the red Do not place any key close to bow for driving.
INSTRUMENT AND CONTROL FUNCTIONS Keep other immobilizer system EAU10471 EAU38530 Main switch/steering lock keys away from the main switch All electrical circuits are supplied with as they may cause signal inter- power; the meter lighting, taillight, li- ference. cense plate light and auxiliary light come on, and the engine can be start- ed.
Page 19
INSTRUMENT AND CONTROL FUNCTIONS To lock the steering To unlock the steering EAU34341 (Parking) The steering is locked, and the taillight, license plate light and auxiliary light are on. The hazard lights and turn signal lights can be turned on, but all other electrical systems are off.
This indicator light comes on when the oil level warning light will flash ten high beam of the headlight is switched times, then go off for 2.5 seconds. If this occurs, have a Yamaha dealer check the vehicle. EAU11250 Oil level warning light “...
Page 21
INSTRUMENT AND CONTROL FUNCTIONS ECA10020 CAUTION: Do not operate the engine if it is overheated.
Page 22
INSTRUMENT AND CONTROL FUNCTIONS Coolant Display Conditions What to do temperature Under 39 °C Message “Lo” is displayed. OK. Go ahead with riding. (Under 103 °F) 40–116 °C Temperature is displayed. OK. Go ahead with riding. (104–242 °F) Stop the vehicle and allow it to idle until 117–139 °C Temperature display flashes.
This model is also equipped with a self- engine is defective. When this occurs, diagnosis device for the immobilizer have a Yamaha dealer check the self- system. (See page 3-7 for an explana- diagnosis system. (See page 3-7 for an tion of the self-diagnosis device.)
Page 24
INSTRUMENT AND CONTROL FUNCTIONS a tachometer (which shows engine Tachometer Clock speed) an odometer (which shows the to- tal distance traveled) two tripmeters (which show the distance traveled since they were last set to zero) a fuel reserve tripmeter (which shows the distance traveled since the left segment of the fuel meter started flashing)
Page 25
INSTRUMENT AND CONTROL FUNCTIONS 4. Push the “SELECT” button, and eter display will automatically change to Fuel meter the minute digits will start flashing. the fuel reserve tripmeter mode “F- 5. Push the “RESET” button to set TRIP” and start counting the distance the minutes.
Page 26
3 seconds. If this oc- ECA10020 When the key is turned to “ON”, CAUTION: curs, have a Yamaha dealer check the the coolant temperature is auto- electrical circuit. matically displayed, even if the air Do not operate the engine if it is intake temperature was displayed overheated.
Page 27
If any of the immobilizer system circuits Yamaha dealer and have the stan- are defective, the immobilizer system dard keys re-registered. indicator light will flash, and then the...
INSTRUMENT AND CONTROL FUNCTIONS 4. Push the “RESET” button to select EAU12347 Right Handlebar switches the desired brightness level. 5. Push the “SELECT” button to con- Left firm the selected brightness level. The display will return to the odom- eter or tripmeter mode. 1.
INSTRUMENT AND CONTROL FUNCTIONS position. To cancel the turn signal EAU12733 EAU12820 Hazard switch “ ” Clutch lever lights, push the switch in after it has re- With the key in the “ON” or “ ” posi- turned to the center position. tion, use this switch to turn on the haz- ard lights (simultaneous flashing of all EAU12500...
INSTRUMENT AND CONTROL FUNCTIONS EAU12870 EAU26822 EAU12941 Shift pedal Brake lever Brake pedal The brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handle- bar grip. 1. Shift pedal 1. Brake pedal The shift pedal is located on the left The brake pedal is on the right side of side of the engine and is used in com-...
INSTRUMENT AND CONTROL FUNCTIONS EAU13072 EAU13220 Fuel tank cap NOTE: Fuel The fuel tank cap cannot be closed un- less the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked. EWA11090 WARNING Make sure that the fuel tank cap is...
Do not allow the engine to idle Your Yamaha engine has been de- too long. signed to use regular unleaded gaso- line with a research octane number of 91 or higher.
INSTRUMENT AND CONTROL FUNCTIONS EAU32980 EAU14281 Seat Helmet holder To remove the seat 1. Insert the key into the seat lock, and then turn it counterclockwise. 1. Projection 2. Seat holder 1. Helmet holder 2. Push the rear of the seat down to 2.
INSTRUMENT AND CONTROL FUNCTIONS EAU14451 When washing the vehicle, be careful EAU36462 Storage compartment Adjusting the shock absorber not to let any water enter the storage assembly compartment. 1. Storage compartment 1. Spring preload adjusting ring The storage compartment is located 2.
Spring preload setting: formance. stand cannot be properly moved up Minimum (soft): Always have a Yamaha dealer (or does not stay up), otherwise the service the shock absorber. Standard: sidestand could contact the ground...
INSTRUMENT AND CONTROL FUNCTIONS below and have a Yamaha dealer re- EAU15311 Ignition circuit cut-off system pair it if it does not function proper- The ignition circuit cut-off system (com- prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions.
Page 37
5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.
PRE-OPERATION CHECKS EAU15592 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.
• If necessary, add recommended coolant to specified level. 6-10 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check brake pads for wear. Front brake • Replace if necessary.
Page 40
• Make sure that operation is smooth. • Check cable free play. Throttle grip 6-16, 6-24 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 6-24 •...
OPERATION AND IMPORTANT RIDING POINTS ECA10260 EAU16810 EAU16841 Tips for reducing fuel con- Engine break-in CAUTION: sumption There is never a more important period Even with the transmission in in the life of your engine than the period Fuel consumption depends largely on the neutral position, do not between 0 and 1600 km (1000 mi).
If any engine trouble should oc- may overturn. cur during the engine break-in ECA10380 period, immediately have a CAUTION: Yamaha dealer check the vehi- Never park in an area where there cle. are fire hazards such as grass or other flammable materials.
Yamaha dealer certain maintenance work correctly. do it for you. NOTE: If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.
The annual checks must be performed every year, except if a kilometer-based maintenance is performed in- stead. From 50000 km, repeat the maintenance intervals starting from 10000 km. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. ODOMETER READING (× 1000 km)
Page 47
PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK • Check tread depth and for damage. • Replace if necessary. √ √ √ √ √ 10 * Tires • Check air pressure. •...
Page 48
PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK • Change. √ √ √ √ √ √ Engine oil • Check oil level and vehicle for oil leakage. Engine oil filter car- √...
Page 49
PERIODIC MAINTENANCE AND MINOR REPAIR • The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas. Hydraulic brake service • Regularly check and, if necessary, correct the brake fluid level. • Every two years replace the internal components of the brake master cylinders and calipers, and change the brake fluid.
Panel A properly. Do not attempt to diagnose such problems yourself. Instead, have To remove the panel a Yamaha dealer check the vehicle. 1. Remove the seat. (See page If a spark plug shows signs of electrode 3-17.) erosion and excessive carbon or other 2.
PERIODIC MAINTENANCE AND MINOR REPAIR Before installing a spark plug, the spark EAU32852 NOTE: Engine oil and oil filter car- plug gap should be measured with a If a torque wrench is not available when tridge wire thickness gauge and, if necessary, installing a spark plug, a good estimate The engine oil level should be checked adjusted to specification.
Page 52
PERIODIC MAINTENANCE AND MINOR REPAIR 4. Remove the engine oil dipstick and wipe it clean, insert it back into the hole (without screwing it in), and then remove it again to check the oil level. 1. Engine oil filler cap 1.
Page 53
Recommended engine oil: NOTE: See page 8-1. An oil filter wrench is available at a Oil quantity: Yamaha dealer. Without oil filter cartridge replace- ment: 5. Apply a thin coat of engine oil to 2.50 L (2.64 US qt) (2.20 Imp.qt)
If the oil level warning light flickers EAU20091 or remains on, immediately turn the To check the coolant level engine off and have a Yamaha dealer 1. Place the vehicle on a level sur- 1. Coolant reservoir check the vehicle.
Page 55
3. Remove the radiator cap retaining If water has been added to the bolt, radiator cap retainer and radi- coolant, have a Yamaha dealer ator cap. check the antifreeze content of EWA10380 1. Coolant reservoir cap...
Page 56
10 Nm (1.0 m·kgf, 7.2 ft·lbf) corrosion. 11. Pour the specified amount of the If water has been added to the recommended coolant into the ra- coolant, have a Yamaha dealer diator and reservoir. check the antifreeze content of 6-12...
If taining bolt. usually wet or dusty areas. coolant is leaking, have a Yamaha 1. Remove the seat. (See page dealer check the cooling system. 3-17.) 2. Remove the fuel tank bolts, and then lift the fuel tank away from the air filter case.
Page 58
1. Air filter element If any hose is damaged, have a 2. Air intake manifold Yamaha dealer replace the hose 5. Insert a new air filter element into before starting the engine, oth- the air filter case.
To in- obtained as described above, have a crease the engine idling speed, turn the Yamaha dealer make the adjustment. screw in direction (a). To decrease the engine idling speed, turn the screw in direction (b).
Yamaha dealer at the intervals specified in the periodic Tire air pressure maintenance and lubrication chart. The tire air pressure should be checked and, if necessary, adjusted before each ride.
Page 61
LOAD YOUR VEHICLE. Make sure in it, or if the sidewall is cracked, con- Rear: that the total weight of the cargo, rid- tact a Yamaha dealer immediately and 250 kPa (36 psi) (2.50 kgf/cm²) er, passenger, and accessories have the tire replaced.
Page 62
This motorcycle is fitted with super- from country to country. Always comply Yamaha Motor Co., Ltd. high-speed tires. Note the following with the local regulations. Always make sure that the valve points in order to make the most ef- caps are securely installed to ficient use of these tires.
EAU22390 indicator groove has almost disap- Rear brake light switch Checking the front and rear peared, have a Yamaha dealer replace brake pads the brake pads as a set. The front and rear brake pads must be checked for wear at the intervals spec-...
However, if the Use only the recommended quality brake fluid level goes down sud- 1. Minimum level mark brake fluid, otherwise the rubber denly, have a Yamaha dealer Rear brake seals may deteriorate, causing check the cause. leakage and poor braking perfor- mance.
EAU22730 EAU22760 Changing the brake fluid Drive chain slack Have a Yamaha dealer change the The drive chain slack should be brake fluid at the intervals specified in checked before each ride and adjusted the NOTE after the periodic mainte- if necessary.
PERIODIC MAINTENANCE AND MINOR REPAIR 3. Tighten the locknuts, then the axle EAU23022 NOTE: Cleaning and lubricating the nut to their specified torques. Using the alignment marks on each drive chain side of the swingarm, make sure that The drive chain must be cleaned and Tightening torques: both chain pullers are in the same posi- Locknut:...
If a cable is damaged maintenance chart. or does not move smoothly, have a Yamaha dealer check or replace it. Recommended lubricant: Engine oil EWA10720 WARNING...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU23131 EAU23140 Recommended lubricant: Checking and lubricating the Checking and lubricating the Lithium-soap-based grease (all-pur- brake and shift pedals brake and clutch levers pose grease) Brake lever Clutch lever The operation of the brake and shift pedals should be checked before each The operation of the brake and clutch ride, and the pedal pivots should be lu-...
EWA10730 WARNING If the sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it. Recommended lubricant: Lithium-soap-based grease (all-pur- pose grease) 6-26...
Securely support the vehicle so that fork does not operate smoothly, damage and excessive oil leakage. there is no danger of it falling over. have a Yamaha dealer check or re- pair it. To check the operation 2. Hold the lower ends of the front 1.
To charge the battery Have a Yamaha dealer charge the bat- tery as soon as possible if it seems to have discharged. Keep in mind that the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories.
Page 73
IES OUT OF THE REACH OF If you do not have access to a Electrolyte is poisonous and CHILDREN. sealed-type (MF) battery charg- have a Yamaha dealer dangerous since it contains sul- charge your battery. furic acid, which causes severe To store the battery burns.
3. Turn the key to “ON” and turn on the electrical circuit in question to check if the device operates. 4. If the fuse immediately blows 1. Fuse box again, have a Yamaha dealer check the electrical system. 6-30...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU34380 EWA10790 Replacing the headlight bulb WARNING This model is equipped with a quartz Headlight bulbs get very hot. There- bulb headlight. If the headlight bulb fore, keep flammable products away burns out, replace it as follows. from a lit headlight bulb, and do not 1.
5. Install the headlight bulb cover, and then connect the coupler. 6. Install the headlight unit by install- ing the bolts. 7. Have a Yamaha dealer adjust the headlight beam if necessary. 1. Tail/brake light bulb socket 2. Muffler bracket cover...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU24202 EAU24310 Replacing a turn signal light Replacing the license plate bulb light bulb 1. Remove the turn signal light lens 1. Remove the license plate light unit by removing the screw. by removing the screws. 1.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU34403 EAU24350 a jack either under each side of the Replacing the auxiliary light Supporting the motorcycle frame in front of the rear wheel or under bulb Since this model is not equipped with a each side of the swingarm.
EWA10820 3. Install the brake calipers by install- WARNING ing the bolts. It is advisable to have a Yamaha NOTE: dealer service the wheel. Make sure that there is enough space Securely support the motor-...
EAU25080 Rear wheel EAU43380 To remove the rear wheel EWA10820 WARNING It is advisable to have a Yamaha dealer service the wheel. Securely support the motor- cycle so that there is no danger 1. Locknut 1. Locknut of it falling over.
Page 81
PERIODIC MAINTENANCE AND MINOR REPAIR Tightening torque: NOTE: Axle nut: Make sure that the slot in the brake 120 Nm (12.0 m·kgf, 85 ft·lbf) caliper bracket is fit over the retain- er on the swingarm. Make sure that there is enough space between the brake pads be- fore installing the wheel.
The following troubleshooting charts represent quick and easy procedures for checking these vital systems your- self. However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.
Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
Page 84
Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. NOTE: If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.
Rust and corrosion can develop matte colored finished parts. Be Cleaning even if high-quality components are sure to consult a Yamaha dealer for ECA10770 advice on what products to use be- used. A rusty exhaust pipe may go un- CAUTION: fore cleaning the vehicle.
Page 86
MOTORCYCLE CARE AND STORAGE cleaning products, solvent or After normal use ECA10790 CAUTION: thinner, fuel (gasoline), rust re- Remove dirt with warm water, a mild movers or inhibitors, brake flu- detergent, and a soft, clean sponge, Do not use warm water since it in- id, antifreeze or electrolyte.
WARNING NOTE: To prevent corrosion, avoid Make sure that there is no oil or Consult a Yamaha dealer for advice on damp cellars, stables (because what products to use. wax on the brakes or tires. of the presence of ammonia)
Page 88
MOTORCYCLE CARE AND STORAGE 3. Perform the following steps to pro- 4. Lubricate all control cables and the tect the cylinders, piston rings, etc. pivoting points of all levers and from corrosion. pedals as well as of the side- a. Remove the spark plug caps stand/centerstand.
Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
This information b. The use of the vehicle after such will be needed when ordering spare device or element of design has parts from a Yamaha dealer. been removed or rendered inoper- ative by any person.
Page 94
INDEX Fuel............3-15 Parking ............5-4 Fuel consumption, tips for reducing..5-3 Part locations .......... 2-1 Air filter element, replacing ....6-13 Fuel tank cap ........3-15 Pass switch ........... 3-12 Auxiliary light bulb, replacing ....6-34 Fuses, replacing ........6-30 Periodic maintenance and lubrication chart............6-2 Battery...........
Page 95
INDEX Turn signal indicator lights ...... 3-4 Turn signal light bulb, replacing.... 6-33 Turn signal switch......... 3-12 Valve clearance ........6-16 Vehicle identification number....9-1 Wheel bearings, checking ....6-28 Wheel (front) ......... 6-35 Wheel (rear).......... 6-36 Wheels..........6-19...
Page 98
YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2006.12-0.3×1 CR...