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EAU26941 DECLARATION of CONFORMITY Company: MORIC CO., LTD. Address: 1450-6 Mori Mori-Machi Shuchi-gun Shizuoka 437-0292 Japan Hereby declare that the product: Kind of equipment: IMMOBILIZER Type-designation: 5SL-00, 5VS-00, 5VX-00, 3HT-00, 5UX-00, 5UX-10, 5KS-00 and 5KS-10 is in compliance with following norm(s) or documents: R&TTE Directive(1999/5/EC) EN300 330-2 v1.1.1(2001-6), EN60950(2000) Two or Three-Wheel Motor Vehicles Directive(97/24/EC: Chapter 8, EMC)
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Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your FZ6-S. The owner’s manual does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard yourself and oth- ers from trouble and injury.
This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
TABLE OF CONTENTS SAFETY INFORMATION ....1-1 PRE-OPERATION CHECKS ..... 4-1 Adjusting the brake pedal Pre-operation check list ....4-2 position ........6-18 DESCRIPTION ........2-1 Adjusting the rear brake light Left view ..........2-1 OPERATION AND IMPORTANT switch ........6-19 Right view ........2-2 RIDING POINTS.........
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TABLE OF CONTENTS Replacing the license plate light bulb ...........6-31 Replacing an auxiliary light bulb ...........6-32 Front wheel ........6-33 Rear wheel ........6-34 Troubleshooting ......6-36 Troubleshooting charts ....6-37 MOTORCYCLE CARE AND STORAGE ..........7-1 Care ..........7-1 Storage ...........7-3 SPECIFICATIONS ......8-1 CONSUMER INFORMATION.....9-1 Identification numbers ....9-1...
SAFETY INFORMATION EAU10280 AND/OR WHEN MADE NECES- • Ride where other motorists can SARY BY MECHANICAL CONDI- see you. Avoid riding in another MOTORCYCLES SINGLE TIONS. motorist’s blind spot. TRACK VEHICLES. THEIR SAFE USE Many accidents involve inexperi- AND OPERATION ARE DEPENDENT Safe riding enced operators.
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Modifications made to this motorcycle other motorists can see you. the single most critical factor in the pre- not approved by Yamaha, or the re- The posture of the operator and vention or reduction of head injuries. moval of original equipment, may ren- passenger is important for proper Always wear an approved helmet.
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Since Yamaha cannot should be kept to a minimum. 190 kg (419 lb). When loading within test all other accessories that may be •...
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SAFETY INFORMATION Gasoline and exhaust gas • Do not park the motorcycle on a GASOLINE IS HIGHLY FLAMMA- slope or soft ground, otherwise it BLE: may fall over. • Always turn the engine off when • Do not park the motorcycle near refueling.
Do not expose any key to exces- a Yamaha dealer to have them re-reg- sively high temperatures. istered. Do not use the key with the red Do not place any key close to bow for driving.
INSTRUMENT AND CONTROL FUNCTIONS EAU10471 EAU10550 To lock the steering Main switch/steering lock All electrical circuits are supplied with power, the meter lighting, taillight, li- cense plate light and auxiliary lights come on, and the engine can be start- ed. The key cannot be removed. NOTE: The headlights come on automatically when the engine is started and stay on...
INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering EAU10940 EAU11001 (Parking) Indicator and warning lights The steering is locked, and the taillight, license plate light and auxiliary lights are on. The hazard light and turn signal lights can be turned on, but all other electrical systems are off.
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When this occurs, can be checked by turning the key to lizer system is still enabled. have a Yamaha dealer check the self- “ON”. diagnosis system. (See page 3-6 for an NOTE:...
INSTRUMENT AND CONTROL FUNCTIONS EAU32976 two tachometers, one LCD and Odometer, tripmeter and digital ta- Multi-function display one digital (which show engine chometer modes EWA12311 r/min) Pushing the “SELECT” button switches WARNING an odometer (which shows the to- the display between the odometer Be sure to stop the vehicle before tal distance traveled) mode “ODO”...
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(e.g., flash. If this occurs, have a Yamaha 3. Push the “SELECT” button, and 12, 13, 14). dealer check the electrical circuit.
Yamaha dealer and have the stan- dard keys re-registered. If the multi-function display indicates any error code, note the code number, and then have a Yamaha dealer check the vehicle. ECA11590 CAUTION: 1. Error code display If the display indicates an error 1.
INSTRUMENT AND CONTROL FUNCTIONS EAU12342 Right position. To cancel the turn signal Handlebar switches lights, push the switch in after it has re- turned to the center position. Left EAU12500 Horn switch “ ” Press this switch to sound the horn. EAU12660 Engine stop switch “...
INSTRUMENT AND CONTROL FUNCTIONS EAU12730 EAU12820 EAU12870 Hazard switch “ ” Clutch lever Shift pedal With the key in the “ON” or “ ” posi- tion, use this switch to turn on the haz- ard light (simultaneous flashing of all turn signal lights).
INSTRUMENT AND CONTROL FUNCTIONS EAU26821 EAU12941 EAU13070 Brake lever Brake pedal Fuel tank cap The brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handle- bar grip. 1. Brake pedal 1.
Your Yamaha engine has been de- signed to use regular unleaded gaso- line with a research octane number of 91 or higher. If knocking (or pinging) oc-...
INSTRUMENT AND CONTROL FUNCTIONS or premium unleaded fuel. Use of un- EAU13410 EAU13430 Fuel tank breather hose Catalytic converter leaded fuel will extend spark plug life This model is equipped with a catalytic and reduce maintenance costs. converter in the exhaust chamber. EWA10860 WARNING The exhaust system is hot after op-...
3. Strap 3. Remove the key. This storage compartment is designed 1. Seat lock NOTE: to hold a genuine Yamaha U-LOCK. 2. Unlock. Make sure that the seat is properly se- (Other locks may not fit.) When placing cured before riding.
INSTRUMENT AND CONTROL FUNCTIONS Do not exceed the maximum EAU14830 crease the spring preload and thereby Adjusting the shock absorber load of 190 kg (419 lb) for the ve- soften the suspension, turn the adjust- assembly hicle. ing ring in direction (b). NOTE: Align the appropriate notch in the ad- justing ring with the position indicator...
INSTRUMENT AND CONTROL FUNCTIONS Do not subject the shock ab- EAU15300 below and have a Yamaha dealer re- Sidestand sorber to an open flame or other pair it if it does not function proper- The sidestand is located on the left side high heat sources, otherwise it of the frame.
Periodically check the operation of the ignition circuit cut-off system according to the following procedure. EWA10250 WARNING If a malfunction is noted, have a Yamaha dealer check the system be- fore riding. 3-17...
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5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.
PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.
• If necessary, add recommended coolant to specified level. 6-10 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check lever free play. • Adjust if necessary. Front brake •...
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• Make sure that operation is smooth. • Check cable free play. Throttle grip 6-14, 6-23 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 6-23 •...
Exhaust fumes check the function of the igni- Yamaha dealer check the electrical cir- are poisonous, and inhaling tion circuit cut-off system ac- cuit. them can cause loss of con-...
OPERATION AND IMPORTANT RIDING POINTS ECA11040 EAU16671 ECA10260 Shifting CAUTION: CAUTION: For maximum engine life, never ac- Even with the transmission in celerate hard when the engine is the neutral position, do not cold! coast for long periods of time with the engine off, and do not NOTE: tow the motorcycle for long dis-...
OPERATION AND IMPORTANT RIDING POINTS EAU16810 EAU16841 Shift up points: Tips for reducing fuel Engine break-in 1st → 2nd: 20 km/h (12 mi/h) consumption There is never a more important period 2nd → 3rd: 30 km/h (19 mi/h) in the life of your engine than the period 3rd →...
If any engine trouble should oc- may overturn. cur during the engine break-in ECA10380 period, immediately have a CAUTION: Yamaha dealer check the vehi- Never park in an area where there cle. are fire hazards such as grass or other flammable materials.
Yamaha dealer certain maintenance work correctly. do it for you. NOTE: If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.
The annual checks must be performed every year, except if a kilometer-based maintenance is performed in- stead. From 50000 km, repeat the maintenance intervals starting from 10000 km. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. ODOMETER READING (× 1000 km)
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PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK • Check tread depth and for damage. • Replace if necessary. √ √ √ √ √ 10 * Tires • Check air pressure. •...
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PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK • Check chain slack. Every 800 km and after washing the motorcycle or Drive chain • Make sure that the rear wheel is properly aligned. riding in the rain •...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU18771 To install the panel Removing and installing Place the panel in the original position, panels install the quick fastener and the bolts. The panels shown need to be removed to perform some of the maintenance jobs described in this chapter.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU32850 4. Remove the engine oil dipstick and NOTE: Engine oil and oil filter wipe it clean, insert it back into the If a torque wrench is not available when cartridge hole (without screwing it in), and installing a spark plug, a good estimate The engine oil level should be checked then remove it again to check the...
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The engine oil should be between the An oil filter wrench is available at a minimum and maximum level marks. Yamaha dealer. 5. If the engine oil is at or below the 5. Apply a thin coat of engine oil to...
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If the oil level warning light flickers ECA11620 or remains on, immediately turn the CAUTION: engine off and have a Yamaha dealer 1. Torque wrench In order to prevent clutch slip- check the vehicle. page (since the engine oil also Tightening torque: 10.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU20070 Coolant NOTE: The coolant should be between the The coolant level should be checked minimum and maximum level marks. before each ride. In addition, the cool- ant must be changed at the intervals specified in the periodic maintenance and lubrication chart.
If water has been added to the cap when the engine is hot. chart. Replace the air filter element coolant, have a Yamaha dealer more frequently if you are riding in un- The coolant must be changed at the in- check the antifreeze content of usually wet or dusty areas.
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If any fuel hose is damaged, do not start the engine but have a Yamaha dealer replace the hose, other- wise fuel may leak. Make sure that the fuel hoses are properly connected and routed, and not pinched.
To in- obtained as described above, have a crease the engine idling speed, turn the Yamaha dealer make the adjustment. screw in direction (a). To decrease the engine idling speed, turn the screw in direction (b).
Yamaha dealer at the intervals specified in the periodic Tire air pressure maintenance and lubrication chart. The tire air pressure should be checked and, if necessary, adjusted before each ride.
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190 kg (419 lb) glass fragments in it, or if the sidewall is weight evenly on both sides. * Total weight of rider, passenger, car- cracked, have a Yamaha dealer re- Adjust the suspension and tire go and accessories place the tire immediately.
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PERIODIC MAINTENANCE AND MINOR REPAIR EWA10470 This motorcycle is equipped with cast Front tire: WARNING wheels and tubeless tires with valves. Size: Have a Yamaha dealer replace EWA10480 120/70 ZR17M/C (58W) WARNING Manufacturer/model: excessively worn tires. Besides BRIDGESTONE/BT020F GG being illegal, operating the vehi-...
Always adjust the tire air pres- fore each ride. If any damage is sure according to the operating found, have a Yamaha dealer re- conditions. place the wheel. Do not attempt even the smallest repair to the wheel.
Yamaha dealer check the internal clutch mechanism. 1. Distance between brake pedal and footrest The top of the brake pedal should be positioned approximately 25.8 mm...
EAU22270 EAU22390 indicator groove has almost disap- Adjusting the rear brake light Checking the front and rear peared, have a Yamaha dealer replace switch brake pads the brake pads as a set. The front and rear brake pads must be...
However, if the Use only the recommended quality brake fluid level goes down sud- 1. Minimum level mark brake fluid, otherwise the rubber denly, have a Yamaha dealer Rear brake seals may deteriorate, causing check the cause. leakage and poor braking perfor- mance.
Drive chain slack: Changing the brake fluid Drive chain slack 45.0–55.0 mm (1.77–2.17 in) Have a Yamaha dealer change the The drive chain slack should be brake fluid at the intervals specified in checked before each ride and adjusted 5. If the drive chain slack is incorrect, the NOTE after the periodic mainte- if necessary.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU23020 Tightening torque: Lubricating the drive chain Axle nut: The drive chain must be cleaned and 120 Nm (12.0 m·kgf, 87 ft·lbf) lubricated at the intervals specified in the periodic maintenance and lubrica- tion chart, otherwise it will quickly wear out, especially when riding in dusty or wet areas.
If a cable is damaged periodic maintenance chart. or does not move smoothly, have a Yamaha dealer check or replace it. Recommended lubricant: Engine oil EWA10720 WARNING...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU23131 EAU23140 Recommended lubricant: Checking and lubricating the Checking and lubricating the Lithium-soap-based grease (all-pur- brake and shift pedals brake and clutch levers pose grease) Brake lever Clutch lever The operation of the brake and shift pedals should be checked before each The operation of the brake and clutch ride, and the pedal pivots should be lu-...
If the centerstand or sidestand does push down hard on the handlebars not move up and down smoothly, several times to check if the front have a Yamaha dealer check or re- fork compresses and rebounds pair it. smoothly. Recommended lubricant:...
Securely support the vehicle so that fork does not operate smoothly, there is no danger of it falling over. have a Yamaha dealer check or re- pair it. 2. Hold the lower ends of the front fork legs and try to move them for- ward and backward.
Therefore, keep the wheel bearings. To charge the battery sparks, flames, cigarettes, etc., Have a Yamaha dealer charge the bat- away from the battery and pro- tery as soon as possible if it seems to vide sufficient ventilation when have discharged.
6. Electronic fuel injection fuse sealed-type (MF) battery charg- The fuse box is located behind panel C. 7. Spare fuse er, have a Yamaha dealer (See page 6-5.) 8. Parking lighting fuse charge your battery. If a fuse is blown, replace it as follows.
3. Turn the key to “ON” and turn on Take care not to damage the follow- the electrical circuit in question to ing parts: check if the device operates. 4. If the fuse immediately blows again, have a Yamaha dealer check the electrical system. 6-29...
Do not touch the glass part of and then connect the coupler. bulb the headlight bulb to keep it free 5. Have a Yamaha dealer adjust the 1. Remove the seat. (See page from oil, otherwise the transpar- headlight beam if necessary.
PERIODIC MAINTENANCE AND MINOR REPAIR 4. Insert a new bulb into the socket, EAU24201 EAU24310 Replacing a turn signal light Replacing the license plate push it in, and then turn it clock- bulb light bulb wise until it stops. 1. Remove the turn signal light lens 1.
PERIODIC MAINTENANCE AND MINOR REPAIR 3. Remove the defective bulb by pull- EAU32830 5. Install the auxiliary light socket (to- Replacing an auxiliary light ing it out. gether with the coupler) by push- bulb 4. Insert a new bulb into the socket. ing it in.
2. Insert the wheel axle. EWA10820 3. Lower the front wheel so that it is WARNING on the ground. It is advisable to have a Yamaha 4. Install the brake calipers by install- dealer service the wheel. ing the bolts. Securely support the motor-...
EAU32872 To remove the rear wheel EWA10820 WARNING It is advisable to have a Yamaha dealer service the wheel. Securely support the motor- cycle so that there is no danger 1. Axle nut of it falling over.
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PERIODIC MAINTENANCE AND MINOR REPAIR ECA11070 NOTE: CAUTION: The drive chain does not need to be Do not apply the brake after the disassembled in order to remove and wheel has been removed together install the rear wheel. with the brake disc, otherwise the 6.
The following troubleshooting charts represent quick and easy procedures for checking these vital systems your- self. However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.
Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
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Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. NOTE: If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.
MOTORCYCLE CARE AND STORAGE EAU26040 ucts onto seals, gaskets, sprock- cleaning products, solvent or Care ets, the drive chain and wheel thinner, fuel (gasoline), rust re- While the open design of a motorcycle axles. Always rinse the dirt and de- movers or inhibitors, brake flu- reveals the attractiveness of the tech- greaser off with water.
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MOTORCYCLE CARE AND STORAGE After normal use ECA10790 4. To prevent corrosion, it is recom- CAUTION: Remove dirt with warm water, a mild mended to apply a corrosion pro- detergent, and a soft, clean sponge, tection spray metal, Do not use warm water since it in- and then rinse thoroughly with clean including chrome- and nickel-plat- creases the corrosive action of the...
NOTE: d. Turn the engine over several To prevent corrosion, avoid Consult a Yamaha dealer for advice on times with the starter. (This will damp cellars, stables (because what products to use. coat the cylinder walls with oil.) of the presence of ammonia) e.
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MOTORCYCLE CARE AND STORAGE 4. Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side- stand/centerstand. 5. Check and, if necessary, correct the tire air pressure, and then lift the motorcycle so that both of its wheels are off the ground.
SPECIFICATIONS Dimensions: Engine oil: Fuel: Overall length: Type: Recommended fuel: 2095 mm (82.5 in) SAE10W30 or SAE10W40 or SAE15W40 Regular unleaded gasoline only Overall width: or SAE20W40 or SAE20W50 Fuel tank capacity: 750 mm (29.5 in) 19.4 L (5.13 US gal) (4.27 Imp.gal) Overall height: Fuel reserve amount: -20 -10...
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SPECIFICATIONS Gear ratio: Manufacturer/model: Rear wheel: 1st: BRIDGESTONE/BT020R GG Wheel type: 37/13 (2.846) Manufacturer/model: Cast wheel 2nd: DUNLOP/D252 Rim size: 37/19 (1.947) Loading: 17M/C x MT5.50 3rd: Maximum load: Front brake: 28/18 (1.556) 190 kg (419 lb) Type: 4th: (Total weight of rider, passenger, cargo and Dual disc brake 32/24 (1.333) accessories)
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SPECIFICATIONS Electrical system: Oil level warning light: Ignition system: Turn signal indicator light: Transistorized coil ignition (digital) Charging system: Engine trouble warning light: A.C. magneto Battery: Immobilizer system indicator light: Model: GT12B-4 Fuses: Voltage, capacity: Main fuse: 12 V, 10.0 Ah 30.0 A Headlight: Headlight fuse:...
Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
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1. Model label The model label is affixed to the frame under the seat. (See page 3-14.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
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INDEX Air filter element, replacing ....6-11 Front and rear brake pads, Panels, removing and installing ....6-5 Anti-theft alarm (optional) ....... 3-8 checking..........6-19 Parking............ 5-4 Auxiliary light bulb, replacing ....6-32 Front fork, checking.......6-25 Part locations .......... 2-1 Fuel ............3-12 Pass switch..........
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INDEX Turn signal light bulb, replacing .... 6-31 Turn signal switch ........3-9 Valve clearance, adjusting ....6-14 Vehicle identification number ....9-1 Wheel bearings, checking..... 6-27 Wheel (front) ......... 6-33 Wheel (rear) .......... 6-34 Wheels ..........6-17...
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YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2003.07-1.2×4 CR...