Enerpac ZUTP1500E Instruction Sheet

Enerpac ZUTP1500E Instruction Sheet

1500 bar electric pump

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POWERFUL SOLUTIONS. GLOBAL FORCE.
L2988
Rev. D
Index:
English. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7
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Italiano . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Español . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Nederlands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Portuguese . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Finnish . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Norwegian . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Swedish. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
中文 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
日本語 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
1.0 IMPORTANT RECEIVING INSTRUCTIONS
Visually inspect all components for shipping damage. Shipping
damage is not covered by warranty. If shipping damage is found,
notify carrier at once. The carrier is responsible for all repair and
replacement costs resulting from damage in shipment.
2.0 SAFETY
2.1 General Hydraulic Safety Precautions
Read all instructions, warnings and cautions
carefully. Follow all safety precautions to avoid
personal injury or property damage during system
operation. Enerpac cannot be responsible for damage or injury
resulting from unsafe product use, lack of maintenance or
incorrect product and/or system operation. Contact Enerpac
when in doubt as to the safety precautions and operations. If you
have never been trained on high-pressure hydraulic safety,
consult your distribution or service center for a free Enerpac
Hydraulic safety course.
Failure to comply with the following cautions and warnings could
cause equipment damage and personal injury.
A CAUTION is used to indicate correct operating or maintenance
procedures and practices to prevent damage to, or destruction
of equipment or other property.
A WARNING indicates a potential danger that requires correct
procedures or practices to avoid personal injury.
A DANGER is only used when your action or lack of action may
cause serious injury or even death.
WARNING: Wear proper personal protective gear when
operating hydraulic equipment.
Never set the relief valve (pumps equipped with user-
adjustable relief valve only) to a higher pressure than the
maximum rated pressure of the pump. Higher settings
may result in equipment damage and/or personal injury.
WARNING: The system operating pressure must not
exceed the pressure rating of the lowest rated component
in the system. Install pressure gauges in the system to
monitor operating pressure. It is your window to what is
happening in the system.
02/16
Instruction Sheet
Model ZUTP-1500
1500 Bar Electric Pump
CAUTION: Avoid damaging hydraulic hose. Avoid
sharp bends and kinks when routing hydraulic hoses.
Using a bent or kinked hose will cause severe back-pressure.
Sharp bends and kinks will internally damage the hose leading to
premature hose failure.
Do not drop heavy objects on hose. A sharp impact
may cause internal damage to hose wire strands.
Applying pressure to a damaged hose may cause it
to rupture.
IMPORTANT: Do not lift hydraulic equipment by the
hoses or swivel couplers. Use the carrying handle or
other means of safe transport.
CAUTION: Keep hydraulic equipment away from
fl ames and heat. Excessive heat will soften packings
and seals, resulting in fl uid leaks. Heat also weakens
hose materials and packings. For optimum performance do not
expose equipment to temperatures of 65°C [150°F] or higher.
Protect hoses and cylinders from weld spatter.
DANGER: Do not handle pressurized hoses. Escaping
oil under pressure can penetrate the skin, causing
serious injury. If oil is injected under the skin, see a
doctor immediately.
IMPORTANT: Hydraulic equipment must only be
serviced by a qualifi ed hydraulic technician. For repair
service, contact the Authorized ENERPAC Service
Center in your area. To protect your warranty, use only ENERPAC
oil.
WARNING: Immediately replace worn or damaged parts
with genuine ENERPAC parts. Standard grade parts will
break causing personal injury and property damage.
ENERPAC parts are designed to fi t properly and withstand high
loads.
1

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Summary of Contents for Enerpac ZUTP1500E

  • Page 1 For repair operating hydraulic equipment. service, contact the Authorized ENERPAC Service Center in your area. To protect your warranty, use only ENERPAC Never set the relief valve (pumps equipped with user- oil. adjustable relief valve only) to a higher pressure than the WARNING: Immediately replace worn or damaged parts maximum rated pressure of the pump.
  • Page 2: Specifications

    WARNING: These pumps have internal factory adjusted to stop pressurization immediately at any time. relief valves, which must not be repaired or adjusted except by an Authorized Enerpac Service Center. • Before operation, ensure that quick-disconnect couplings are properly connected by physically pulling on them.
  • Page 3 Model ZUTP-1500 pump. These hoses are rated at 21,750 psi [1500 bar]. Refer to Enerpac IMPORTANT: Add oil only when all system components are fully instruction sheet L2733 for use, safety and maintenance retracted, or the system will contain more oil than the reservoir information.
  • Page 4: Operation

    5.0 OPERATION 5.3 Adjusting the Relief Valve Setting (See Figure 7) 1. Remove hose (if connected) from the quick disconnect 5.1 Pressure Release Valve (See Figure 4) coupler at the oil outlet port. Valve Positions: 2. Fully close the pressure release valve. See Figure 4. 1.
  • Page 5: Maintenance

    6.2 Change Oil and Clean Reservoir 1. Adjust the relief valve setting. Refer to Section 5.3. Enerpac HF oil is a crisp blue color. Frequently check oil condition for contamination by comparing pump oil to new Enerpac oil. As 2. Connect hydraulic hose(s) and tool(s). Refer to Section 4.4.
  • Page 6: Troubleshooting

    For repair service, before brush servicing is attempted. contact your Enerpac Authorized Service Center. 2. Remove both brush caps (A) by defl ecting the brush cap latch (B) and gently prying outward. See Figure 10.
  • Page 7: Troubleshooting Guide

    Troubleshooting Guide Problem Possible Cause Action Pump will not start. No power. Connect power. Pump circuit breaker tripped. Push pump circuit breaker button to reset. Low voltage. Turn off other electric loads. Use heavier gauge extension cord. Motor brushes worn to end of life. Replace brushes per Section 6.4.
  • Page 8 Actuant Australia Ltd. Actuant Korea Ltd. speaking African countries No. 10, Bellary Road, Sadashivanagar, P.O. Box 6867 3Ba 717, Shihwa Industrial Complex Enerpac Africa Pty Ltd. Bangalore, Karnataka 560 080 Jungwang-Dong, Shihung-Shi, No. 5 Bauhinia Avenue Wetherhill Park, NSW1851 India...

This manual is also suitable for:

Zutp1500iZutp-1500

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