SMC Networks IDG20 Series Operation Manual

SMC Networks IDG20 Series Operation Manual

Membrane air dryers
Hide thumbs Also See for IDG20 Series:

Advertisement

Quick Links

Doc. no. DOC1031115
PRODUCT NAME
Membrane Air Dryers
MODEL / Series / Product Number
IDG20-(F,N)∗∗(B)(-P,R,Z)-D
IDG30-(F,N)∗∗(B)(-P,R,Z)-D
IDG40-(F,N)∗∗(B)(-P,R,Z)-D

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the IDG20 Series and is the answer not in the manual?

Questions and answers

Summary of Contents for SMC Networks IDG20 Series

  • Page 1 Doc. no. DOC1031115 PRODUCT NAME Membrane Air Dryers MODEL / Series / Product Number IDG20-(F,N)∗∗(B)(-P,R,Z)-D IDG30-(F,N)∗∗(B)(-P,R,Z)-D IDG40-(F,N)∗∗(B)(-P,R,Z)-D...
  • Page 2: Table Of Contents

    Contents page Safety Instructions 2 to 7 1. Applications 2. Basic Specifications 3. Standard Performance 4. How to Order 5. Components / Options / Replacement Parts 6. Change of Purge Air Discharge Direction 7. Assembly of Optional Parts 8. Troubleshooting 9.
  • Page 3 Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC) , and other safety regulations.
  • Page 4 Safety Instructions Caution We develop, design, and manufacture our products to be used for automatic control equipment, and provide them for peaceful use in manufacturing industries. Use in non-manufacturing industries is not covered. Products we manufacture and sell cannot be used for the purpose of transactions or certification specified in the Measurement Act.
  • Page 5 Precautions for Design Warning. 1) The oxygen ratio of the outlet air may drop. Do not use for dehumidifying breathing air. Also, do not use only outlet air in a closed room. 2) A resin is used for the membrane module. The membrane module must not be used in compressed air or atmosphere containing the following chemical substances: type chemical name...
  • Page 6 Design Precautions Warning. 3) Do not exert intermittent pressure on this product. Do not use the product in such a way that the pressure difference between the inlet and outlet sides exceeds 0.1 MPa (pulsation). This may cause damage to the product. ( Example: Frequently operating solenoid valves installed on the primary side ) 4) Do not obstruct the purge air discharge ports .
  • Page 7 Warning. 1) Take sufficient care in handling. (during transportation, installation, etc.). Dropping the product will cause damage to the product and injury. 2) Connect the product ensuring the direction of "1"(IN) and "2"(OUT) for air direction or an arrow. Incorrect connections may cause malfunction. 3) Install with adequate space for maintenance the product.
  • Page 8 the connection thread" of the Fittings & Tubing Precautions. 5) Before piping is connected, flush the piping. Be sure to remove chips, cutting oil and other debris. If they get into the product, unexpected malfunction or damage to the product may occur. 6) Do not combine it with compressed air lines or drain piping or merge the purge air with exhaust air from other equipment.
  • Page 9: Applications

    1.Applications This product aims at water vapor removal matter in the air line. 2. Basic Specifications Model IDG20-D IDG30-D IDG40-D Fluid Ambient and fluid temperature -5 to 50°C (with no freezing) Max. operating pressure 1.0MPa Min. operating pressure 0.3MPa Outlet side c ompressed air Note2) ISO8573-1:2010 [1:3:2] Note...
  • Page 10: How To Order

    4. How to Order IDG 30 -Option/Semi-standard: Select one each for a to c. -Option/Semi-standard symbol: When more than one specification is ➊ ➋ ➌ ➍ required, indicate in alphanumeric order. ➎ Example) IDG30-N03B-RZ-D ➊ symbol Description Body size ● ●...
  • Page 11: Components/Options/Replacement Parts

    5. Components/Options/Replacement Parts (2)-1 (2)-2 (2)-3 Components Description Material Remarks Body Aluminum die-cast and Resin White Membrane Module Set Membrane Module Aluminum alloy and Resin (2)-1 Anodized Attachment Aluminum alloy Anodized (2)-2 (2)-3 Endcap Aluminum alloy Anodized note1) Fittings for purge air discharge Brass + Resin Note2) Bracket Assembly...
  • Page 12: Change Of Purge Air Discharge Direction

    6. Change of Purge Air Discharge Direction Step 1 Loosen the attachment fixing screw Insert a 1.5 mm hexagonal wrench into attachment part A and make one counterclockwise turn to loosen the fixing screw. Part A Step 2 Change the direction of the purge air outlet Rotate the attachment to point the purge air outlet in any direction.
  • Page 13 7. Assembly of Optional Accessories 7-1. Bracket Mounting Membrane Air Dryer 1) Mounting of bracket A Insert bracket A from the front side of the membrane air dryer so that the finger of the bracket A engages with the groove and the bottom of the body (see drawing on the left.) Groove Bottom of...
  • Page 14: Troubleshooting

    8. Troubleshooting Problem Possible causes Countermeasure Category Phenomenon Purge air flow The membrane module is damaged. Replace the product or increased. the membrane module set. Inlet pressure is increasing. Check inlet pressure. Air leakage The back pressure in the purge air Ensure that no resistance is created leakage between body...
  • Page 15: Replacement Procedure

    9. Replacement Procedure Warning. Before replacement, make sure that no pressure remains in the equipment. After replacement, confirm that the product satisfies specific functions and no external leakage occurs before operating it. 9-1. How to replace the membrane module set For modular connections, be sure to remove the membrane air dryer before attempting any replacement work.
  • Page 16 9-1. How to replace the membrane module set 【Membrane module set assembly】 *If necessary, grease the O-rings with fluorine-based grease. IDG20-D Step 1 Assemble the O-rings (IDG20-D only) Install the removed O-ring into the new membrane module set. Membrane Module Membrane Module body set screw threads...
  • Page 17: Dimensions

    10. Dimensions Standard specifications Bracket mount Model IDG20-D 1/8,1/4 290.7 17.5 25.8 IDG30-D 1/4,3/8 349.8 21.5 26.5 32.5 26.5 IDG40-D 1/4,3/8,1/2 25.5 35.5 35.5 12.5 With purge air discharge fitting Model remarks 45.2 φ8 For Rc thread and G thread IDG20-D 45.2 φ5/16”...
  • Page 18 Revision history 1st edition:March 2024 Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362 https://www.smcworld.com Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer. © SMC Corporation All Rights Reserved...

This manual is also suitable for:

Idg30 seriesIdg40 series

Table of Contents