Highland heat Bio Max User Manual

Highland heat Bio Max User Manual

Industrial boiler

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Bio Max
Industrial boiler
User manual
Maintenance and installation
JSC Aukstaitijos katilai
Linų str. 85, Ukmerge, Lithuania
www.highland-heat.com
+370 683 33 388 | info@highland-heat.com

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Summary of Contents for Highland heat Bio Max

  • Page 1 Bio Max Industrial boiler User manual Maintenance and installation JSC Aukstaitijos katilai www.highland-heat.com Linų str. 85, Ukmerge, Lithuania +370 683 33 388 | info@highland-heat.com...
  • Page 2: Table Of Contents

    Bio Max Table of content Safety provisions 1. Introduction 1.1. General information 1.2. Standards and regulations 2. Technical parameters 3. Construction 3.1. Boiler components 3.2. Boiler 4. Boiler installation 4.1. General information 4.2. Boiler location and position 4.3. Connecting the boiler to the chimney 4.4.
  • Page 3: Safety Provisions

    Bio Max Safety provisions During the use of the boiler, its individual parts: chimney, door, individual points of the body - can heat up and cause burns if touched. Do not allow children to touch or use the boiler without adult supervision.
  • Page 4: Introduction

    Bio Max 1. Introduction 1.1 General information The boiler heat exchanger is characterized by exceptional durability and with low requirements for chimney drafts. Maintenance is simple - the control elements consist of a draft valve and a draft regulator, which controls the air supply to the boiler.
  • Page 5: Technical Parameters

    Bio Max 2. Technical parameters Models and power output 50 kW 70 kW 100 kW Heated area 1000 Max m Combustion chamber load l/dm Combustion chamber depth 1000 Combustion chamber opening size 40x50 40x60 40x70 Heat exchanger area Number of horizontal heat exchangers...
  • Page 6: Construction

    Bio Max 3. Construction 3.1 Boiler components 1. Chimney 8. Thermometer 2. Heat exchanger 9. Cleaning door 3. Combustion chamber 10. Ignition flap-valve 4. Cast iron grates 11. Door handle 5. Return pipe 12. Fuel loading door 6. Adjustable legs 13.
  • Page 7: Boiler

    Bio Max 3. Construction 3.2 Boiler The boiler heat exchanger consists of three main zones. Four horizontal heat exchangers (2) are placed in the area of the upper door. The upper door (9) is used when it is necessary to clean the surface of the heat exchanger. The area of the middle door (12) is the solid fuel combustion chamber.
  • Page 8: Boiler Installation

    Bio Max type boilers are delivered to the buyer fully assembled, but the thermoregulator, thermometer and chain mounting plate are not installed in order to avoid damage during transportation.
  • Page 9: Connecting The Boiler To The Chimney

    Bio Max 4. Boiler installation 4.3 Connecting the boiler to the chimney The chimney must be installed to meet the requirements of the country where it is installed. The recommended chimney draft is 15-20 Pa. The minimum chimney liner recommended by the boiler manufacturer are these dimensions: Diameter of round insert –...
  • Page 10: Recommended Connection Diagrams

    Bio Max 4. Boiler installation 4.5 Recommended connection diagrams With four-way valve 1. Small perimeter pump 2. Big perimeter pump 3. Boiler pump 4. Four-way valve 5. Reverse valve 6. Boiler With 4-way valve for older (gravity) systems: 1. Small perimeter pump 2.
  • Page 11: Changing The Door Direction

    Bio Max 4. Boiler installation 4.6 Changing the door direction 1. Screw DIN 912 M10x16 4. Door handle 2. Screw DIN 912 M10x12 5. Spring washer 3. Eccentric M10 6. Screw DIN 912 M8x14 The direction of the middle door is changed by turning the door together with the hinge (hinges) away from the boiler body and screwing it on the opposite side of the boiler.
  • Page 12: Adjusting The Air Supply Valve

    Bio Max 4. Boiler installation 4.7 Adjusting the air supply valve The draft regulator automatically operates the air valve in front of the lower door by chain. During combustion, when the temperature rises, the damper is closed, and when it drops, it opens.
  • Page 13: Using The Boiler

    Wood. In order for the boiler to reach the power specified in the technical parameter table, it is necessary to burn wood with a moisture content of no more than 20%. However, the Bio Max design allows you to burn wetter wood as well. The duration...
  • Page 14: Ignition

    Bio Max 5. Using the boiler 5.3 Ignition 1) Check the water pressure and tightness of the boiler and system. 2) Check the draft and the condition of the smoke channels. 3) Clean the boiler ash grates, smoke channels and internal side walls of the boiler.
  • Page 15: Boiler Operation

    Bio Max 5. Using the boiler 5.4 Boiler operation 1) Depending on the heat demand – burning intensity, refuel periodically. 2) When leaving the boiler to operate during the night, the air supply valve can be set - thereby reducing the boiler power. But...
  • Page 16: Warranty Conditions

    Bio Max 6. Warranty conditions When selling the boiler, the seller must familiarize the buyer with the terms of the warranty: 1. The manufacturer provides: • 4-year warranty for the tightness of the boiler heat exchanger. • 2-year warranty for the included parts.

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