Highland heat Agro Uni User Manual

Highland heat Agro Uni User Manual

Agricultural waste boiler

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Agro Uni
Agricultural waste boiler
User manual
Maintenance and installation
JSC Aukstaitijos katilai
Linų str. 85, Ukmerge, Lithuania
www.highland-heat.com
+370 683 33 388 | info@highland-heat.com

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Summary of Contents for Highland heat Agro Uni

  • Page 1 Agro Uni Agricultural waste boiler User manual Maintenance and installation JSC Aukstaitijos katilai www.highland-heat.com Linų str. 85, Ukmerge, Lithuania +370 683 33 388 | info@highland-heat.com...
  • Page 2: Table Of Contents

    Agro Uni Table of content Safety provisions 1. Introduction 1.1. General information 1.2. Standards and regulations 2. Technical parameters 3. Construction 3.1. Boiler components 3.2. Boiler 3.3. Pellet chamber 3.4. Burner 3.5. Controller 3.6. Boiler set 4. Boiler installation 4.1. Location and position of boiler and pellet chambers 4.2.
  • Page 3: Safety Provisions

    Agro Uni Safety provisions During the use of the boiler, its individual parts: chimney, door, individual points of the body - can heat up and cause burns if touched. Do not allow children to touch or use the boiler without adult supervision.
  • Page 4: Introduction

    Agro Uni 1. Introduction 1.1 General information The Agro Uni boiler models are characterized by an exceptionally large heat exchanger, which allows to achieve an efficiency of more than 90 percent, and very good tray pellet burners with a wide range of control options.
  • Page 5: Technical Parameters

    Agro Uni 2. Techniniai katilo parametrai Models and power output 15 kW 20 kW 30 kW 40 kW Heated area Max m Combustion chamber depth Combustion chamber load l/dm “Zenono” burner 3-15 3-20 4-30 8-50 Heat exchanger area Combustion chamber opening size...
  • Page 6: Construction

    Agro Uni 3. Construction 3.1 Boiler components 1. Chimney 12. Supply branch pipe 2. Controller 13. Thermometer 3. Heat exchanger 14. Fastening of the fuel chamber cover 4. Cleaning door 15. Door handle 5. Combustion chamber 16. Fuel loading door 6.
  • Page 7: Boiler

    Agro Uni 3. Construction 3.2 Boiler The boiler heat exchanger consists of three main zones. Four horizontal heat exchangers (three in the 15 kW boiler) are placed in the area of the upper door (3). The upper door is used when it is necessary to clean the surface of the heat exchanger.
  • Page 8: Pellet Chamber

    3.4 Burner Agro Uni boilers use „Zenono“ tray burner that can burn lower- quality, difficult burning pellets and other fuels: wood pellets, grass pellets, grains, oats, beans. A fuel mixer is installed together with the burner, designed to facilitate the burning of extremely difficult burning fuel.
  • Page 9: Boiler Set

    6. Stainless steel burner cleaning mechanism (2 pcs.) 7. Blower 8. Set of grates 9. Ashtray 10. Boiler cleaning tools 11. Thermometer 12. User manual 13. Turbulators (ordered additionally) Agro Uni boilers are sold only complete with „Zenono“ burner and Inter Electronics controller.
  • Page 10: Boiler Installation

    Agro Uni 4. Boiler installation Agro Uni boilers are equipped with a pellet chamber of 400 or 600 liters. We do not recommend equipping the boiler with a stainless steel chimney. 4.1 Location and position of boiler and pellet chambers The boiler and pellet chamber must be placed on a hard, smooth and non-flammable dry surface.
  • Page 11: Changing The Door Direction

    Agro Uni 4. Boiler installation 4.2 Changing the door direction 1. Screw DIN 912 M10x16 4. Door handle 2. Screw DIN 912 M10x12 5. Spring washer 3. Eccentric M10 6. Screw DIN 912 M8x160 The direction of the upper and middle doors is changed by turning the door together with the hinge (hinges) away from the boiler body and screwing it on the opposite side of the boiler.
  • Page 12: Boiler Assembly

    Agro Uni 4. Boiler installation 4.3 Boiler assembly The fuel supply system and chamber are installed in three stages: 1. The fuel tank is fixed to the boiler in the assembled appropriate place with (1) four M10 screws. 2. The correct height of the fuel tank and feed pipe is determined by the adjustable leg (3).
  • Page 13 Agro Uni 4. Boiler installation It is necessary to lubricate the connection with heat-resistant silicone before screwing the fuel supply screws to the burner!
  • Page 14: Installation Of The Burner Cleaning Mechanism

    Agro Uni 4. Boiler installation 4.3.1 Installation of the burner cleaning mechanism Installation of the burner cleaning mechanism (hedgehog): The burner cleaning mechanism (2) is installed in the burner by screwing it to the fuel supply nozzle (1).
  • Page 15: Connecting The Boiler To The Chimney

    Agro Uni 4. Boiler installation 4.4 Connecting the boiler to the chimney The chimney must be installed according to the requirements of the country where it is installed. The recommended chimney draft is 15-20 Pa. If there is too much draft in the chimney, a draft regulator should be installed.
  • Page 16: Recommended Connection Diagrams

    Agro Uni 4. Boiler installation 4.6. Recommended connection diagrams 1. Small perimeter pump 2. Big perimeter pump 3. Expansion vessel 4. Four-way valve 5. Reverse valve 6. Boiler 1. Small perimeterpump 2. Expansion vessel 3. four-way valve 4. Reverse valve...
  • Page 17: Installing The Controller

    Agro Uni 4. Boiler installation 4.7 Installing the controller Installation, commissioning and tuning of the controller can only be performed by certified specialists. The controller is installed in the upper part of the boiler. The procedure for connecting the controller is included with the controller instruction.
  • Page 18: Using The Boiler

    Agro Uni 5. Using the boiler 5.1 General information and sefety Agro Uni is a universal boiler, adapted to use extremely difficult burning pellets or grain products, as well as cheaper solid fuel using manual loading. Pellets are ignited with a “Zenono”...
  • Page 19: Boiler Fuel

    Agro Uni 5. Using the boiler 5.2 Boiler fuel Primary fuel: wood pellets, economic fuel (grains, beans, oats etc.) Secondary fuel: firewood, sawdust briquettes, peat briquettes, coal. 5.3 Using the boiler in automatic mode A properly connected boiler can operate in automatic mode depending on the heat demand.
  • Page 20: Maintenance

    Agro Uni 5. Using the boiler Feeder type and optional parameter “Output”. The controller will start supplying air for burning solid fuel, but will continue to fully control all boiler control processes. In the case of low heat demand or too high draft of the chimney, due to the natural air inflow through the fan, intense combustion may occur, so the boiler may overheat.
  • Page 21: Boiler Warranty Card

    Agro Uni 6. Boiler warranty card Models Designated power uotput Serial No. Production year Boiler starp-up date Comments...
  • Page 22: Burner Warranty Card

    Agro Uni 7. Burner warranty card Burner type/model Serial No. Purchase date Comments Signature, stamp...
  • Page 23: Warranty Conditions

    Agro Uni 8. Warranty conditions When selling the boiler, the seller must familiarize the buyer with the terms of the warranty. 1. The manufacturer provides: • 5-year warranty for the tightness of the boiler heat exchanger. • 3-year warranty for the burner.
  • Page 24: Efficiency And Emissions

    List of equivalent models Agro Uni 15, Agro Uni 30, Agro Uni 40 SP – solid particles, GOC – Gaseous organic compounds, CM – carbon monoxide NOx - nitrogen oxides, ηs - Seasonal energy consumption efficiency for space heating (Efficiency factor - 3%) ηn - Seasonal energy consumption efficiency for space heating at maximum power...
  • Page 25: Disposal Of The Boiler

    Agro Uni 9. Efficiency and emissions Additional electricity consumption At nominal heat output el max 0,057 At [30%/50%] nominal heat transfer, if el min 0,030 applicable Secondary abatement equipment installed, if applicable Non applicable When operating in standby mode P SB 0,025 10.
  • Page 26 Agro Uni Notes...
  • Page 27 Agro Uni Notes...
  • Page 28 www.highland-heat.com +370 683 33 388 | info@highland-heat.com...

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