Highland heat Bio Kompakt User Manual

Highland heat Bio Kompakt User Manual

Pellet fuel boiler

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Bio Kompakt
Pellet fuel boiler
User manual
Maintenance and installation
JSC Aukstaitijos katilai
Linų str. 85, Ukmerge, Lithuania
www.highland-heat.com
+370 683 33 388 | info@highland-heat.com

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Summary of Contents for Highland heat Bio Kompakt

  • Page 1 Bio Kompakt Pellet fuel boiler User manual Maintenance and installation JSC Aukstaitijos katilai www.highland-heat.com Linų str. 85, Ukmerge, Lithuania +370 683 33 388 | info@highland-heat.com...
  • Page 2: Table Of Contents

    Bio Kompakt Table of content Safety provisions 1. Introduction 1.1. General information 1.2. Standards and regulations 2. Technical parameters 3. Construction 3.1. Boiler components 3.2. Boiler 3.3. Pellet chamber 3.4. Burner 3.5. Controller 4. Boiler installation 4.1. Boiler assembly 4.2. Boiler location and position 4.3.
  • Page 3: Safety Provisions

    Bio Kompakt Safety provisions During the use of the boiler, its individual parts: chimney, door, individual points of the body - can heat up and cause burns if touched. Do not allow children to touch or use the boiler without adult supervision.
  • Page 4: Introduction

    Bio Kompakt 1. Introduction 1.1. General information The Bio Kompakt boiler models are characterized by a large heat exchanger, which allows to achieve an efficiency of more than 90 percent, and very good automatic rotary pellet burners with wide control options.
  • Page 5: Technical Parameters

    Bio Kompakt 2. Technical parameters Models and power output 12 kW 16 kW 20 kW Heated area Max m Combustion chamber load l/dm Rotary modulated pellet burner 4-12 4-16 4-18 Heat exchanger area Horizontal heat exchanger number Volume of water in the boiler...
  • Page 6: Construction

    Bio Kompakt 3. Construction 3.1 Boiler components 1. Control panel 11. Control unit 2. Pellet feeder 12. Boiler thermal fuse 3. Chimney 13. Pellet chamber lid 4. Turbulators 14. Granule chamber 5. Heat exchanger 15. Flexible pellet feeding hose 6. Branch pipes 16.
  • Page 7: Boiler

    Bio Kompakt 3. Construction 3.2 Boiler The boiler heat exchanger consists of three main zones. Two horizontal heat exchangers (5) and turbulators (4) are placed in the upper zone to increase heating efficiency. In the middle zone there is a combustion chamber with a ceramic flame deflector (7), which serves as a catalyst and protects the rear wall from overheating.
  • Page 8: Pellet Chamber

    (2) through a protective hose (15). 3.4. Burner Bio Kompakt boilers use a „Kipi Rot Power“ rotary pellet burner, which can burn pellets of lower quality. This is a high-quality, long-lasting burner of the new generation with an automatic ignition and cleaning system.
  • Page 9: Controller

    Bio Kompakt 3. Construction 3.5 Controller The boilers are equipped with the latest „Plum“ controller. The controller is a modern electronic device designed to control the operation of a pellet boiler, using the display of an optical flame intensity sensor. The device is compact and easy to install.
  • Page 10 Bio Kompakt 3. Construction Module A. Standard equipment Control of fan, smoke pump, automatic supply and ignition of pellets, control of heating and water circuit pumps, control of mixing pump and valve, control of room and outdoor temperature sensors, control of smoke temperature sensor,...
  • Page 11: Boiler Installation

    Bio Kompakt 4. Boiler installation 4.1 Boiler assembly The Bio Kompakt boiler models are delivered to the buyer fully assembled. The boiler is delivered packed on a pallet, attached to the soles of the pallet with screws. The burner, the pellet feeding mechanism and the control unit are delivered packed in a cardboard package.
  • Page 12: Changing The Door Direction

    Bio Kompakt 4. Boiler installation 4.3 Changing the door direction 1. Screw DIN 912 M10x16 4. Door handle 2. Screw DIN 912 M10x12 5. Eccentric M10 3. Spring washer 6. Screw DIN 912 M8x16 The direction of the door is changed by turning the door away from the hinge.
  • Page 13: Installation Of A Rotary Pellet Burner

    Bio Kompakt 4. Boiler installation 4.4 Installation of a rotary pellet burner 1. Fastening 2. Pellet feeding hose 3. Transition pipe 4. Rotary pellet burner The rotary pellet burner (4) is supplied with components in a cardboard box. The burner is fixed on the door with M8 nuts.
  • Page 14: Installation Of The Control Unit

    Bio Kompakt 4. Boiler installation 4.5 Installation of the control 1. Bolt M4 2. Control unit 3. Boiler The control unit (2) is installed in the rear part of the boiler by hooking it on M4 screws (1).
  • Page 15: Connecting The Boiler To The Chimney

    Bio Kompakt 4. Boiler installation 4.6 Connecting the boiler to the chimney The chimney must be installed to meet the requirements of the country where it is installed. The recommended chimney draft is 15-20 Pa. If there is too much draft in the chimney, a draft regulator should be installed.
  • Page 16 Bio Kompakt 4. Boiler installation 4.8 The distance of the boiler from the walls of the >300 >300...
  • Page 17: Recommended Connection Diagrams

    Bio Kompakt 4. Boiler installation 4.9 Recommended connection diagrams Scheme with a four-way valve controlling the circuit of the heating system. 1. Boiler 7. Heating circuit pump 2. Burner 8. Circuit temperature sensor 3. Controller 9. Hot water reservoir 4. Boiler temperature sensor CT4 10.
  • Page 18 Bio Kompakt 4. Boiler installation 4.9 Recommended connection diagrams Scheme with storage capacity. 1. Boiler 6. Boiler pump 2. Burner 7. Storage reservoir 3. Controller 8. Hot water pump 4. Boiler temperature sensor 9. Hot water reservoir 5. Smoke temperature sensor 10.
  • Page 19 Bio Kompakt 4. Boiler installation 4.9 Recommended connection diagrams Scheme with storage tank and 5 mixing heating circuits 1. Boiler 8. Hot water pump 2. Burner 9. Hot water reservoir 3. Controller 10. Circulation pump 4. Boiler temperature sensor CT4 11.
  • Page 20: Installing The Controller

    Bio Kompakt 4. Boiler installation 4.10 Installing the controller Installation, commissioning and tuning of the controller can only be performed by certified specialists. The controller is delivered fully assembled at the rear of the boiler, and the controller panel is mounted at the front of the boiler.
  • Page 21: Using The Boiler

    5. Using the boiler 5.1 General information and sefety Bio Kompakt boilers are designed to use pellets in automatic mode. Pellets are ignited with the help of a ceramic burner. Use the boiler safely and follow the basic safety and boiler operation rules.
  • Page 22: Using The Boiler In Automatic Mode

    Bio Kompakt 5. Using the boiler 5.3 Using the boiler in automatic mode A properly connected boiler can operate autonomously, in fully automatic mode, taking into account the current heat demand. The combustion process is controlled according to the data captured by the burner photodetector.
  • Page 23: Maintenance

    Bio Kompakt 5. Using the boiler 5.4 Maintenance Boiler maintenance Boiler maintenance and cleaning is carried out periodically. Cleaning frequency ie determined by the need. With a well- balanced system, the boiler is cleaned once a month. The heat exchanger is cleaned by disconnecting the plastic pipe from the burner, opening the door and pulling out the turbulators.
  • Page 24: Boiler Warranty Card

    Bio Kompakt 6. Boiler warranty card Model Designated power output Serial No. Production year Boiler start-up date Comments...
  • Page 25: Burner Warranty Card

    Bio Kompakt 7. Burner warranty card Burner type/model Serial No. Purchase date Comments Signature, stamp...
  • Page 26 Bio Kompakt 7. Burner warranty card (Service entries) Service and repair by the protocol of the burner Maintenence/ Specification Signature and service date stamp of the representative of the seller...
  • Page 27: Warranty Conditions

    Bio Kompakt 8. Warranty conditions When selling the boiler, the seller must familiarize the buyer with the terms of the warranty. 1. The manufacturer provides: • 5-year warranty for the tightness of the boiler heat exchanger. • 3-year warranty for the burner.
  • Page 28: Efficiency And Emissions

    List of equivalent models Bio Kompakt 12, Bio Kompakt 16 SP – solid particles, GOC – Gaseous organic compounds, CM – carbon monoxide NOx - nitrogen oxides, ηs - Seasonal energy consumption efficiency for space heating (Efficiency factor - 3%) ηn - Seasonal energy consumption efficiency for space heating at maximum power...
  • Page 29: Disposal Of The Boiler

    Bio Kompakt 9. Efficiency and emissions Additional electricity consumption At nominal heat output el max 0,058 At [30%/50%] nominal heat transfer, if el min 0,031 applicable Secondary abatement equipment installed, if applicable Non applicable When operating in standby mode P SB 0,024 10.
  • Page 30 Bio Kompakt Notes...
  • Page 31 Bio Kompakt Notes...
  • Page 32 www.highland-heat.com +370 683 33 388 | info@highland-heat.com...

This manual is also suitable for:

Bio kompakt 12 kwBio kompakt 16 kwBio kompakt 20 kw

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