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SETUP INSTRUCTIONS
2024
250 SX‑F
250 XC‑F
250 SX-F Factory Edition
Art. no. 3214877en

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Summary of Contents for KTM 250 SX-F 2024

  • Page 1 SETUP INSTRUCTIONS 2024 250 SX‑F 250 XC‑F 250 SX-F Factory Edition Art. no. 3214877en...
  • Page 3 KTM Sportmotorcycle accepts no liability for delivery options, devi- ations from figures and descriptions, as well as misprints and other errors. The models portrayed partly contain special equipment that does not belong to the regular scope of supply.
  • Page 4: Means Of Representation

    1 MEANS OF REPRESENTATION Symbols used The meaning of specific symbols is described below. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). Indicates a page reference (more information is provided on the specified page). Indicates information with more details or tips.
  • Page 5 To operate the vehicle, the vehicle electronics must be enabled. This process is conducted during initial setup in KTM Dealer.net. Enabling ensures that the initial setup in KTM Dealer.net is docu- mented. Enabling can be performed either temporarily, e.g. for a test ride, or permanently for vehicle handover.
  • Page 6 Remove the front wheel. ( p. 11) V02693-01 – Mount the brake disc guard. Info Read the accompanying KTM PowerParts instructions. Align the brake disc guard so that the distances are the same size. – Install the front wheel. ( p.
  • Page 7 SETUP 2 – Position the controls on the right half of the handlebar. Guideline Screw, throttle grip 5 Nm (3.7 lbf ft) F03860-01 – Position the controls on the left handlebar half. Guideline Screw, fixed 5 Nm (3.7 lbf ft) grip Loctite ®...
  • Page 8 Route the cables without tension and secure with the cable ties. – Install the start number plate. ( p. 15) F03861-01 (SX‑F FACTORY EDITION) – Mount the Connectivity Unit. Info Read the accompanying KTM PowerParts instruc- tions. W00591-10 – Mount the handlebar cushion. F03862-01...
  • Page 9 SETUP 2 (SX‑F FACTORY EDITION) – Mount the Factory‑Start. Info Read the accompanying KTM PowerParts instruc- tions. F03868-01 – Position the new footrest and pin. Info Only insert the pin to the extent that the spring can still be mounted.
  • Page 10 W00276-10 Info The first charging process may take longer with a new 12-V battery. – Unpack and mount the KTM PowerParts included in the deliv- ery (optional). Info Read the accompanying KTM PowerParts fitting instruc- tions. –...
  • Page 11 SETUP 2 Info Transport mode must be deactivated to be able to start the motorcycle.
  • Page 12 3 WORK Removing the motorcycle from the lift stand Note Material damage The vehicle may be damaged by incorrect procedure when parking. Significant damage may be caused if the vehicle rolls away or falls over. The components for parking the vehicle are designed only for the weight of the vehicle. –...
  • Page 13 WORK 3 Lift stand (78129955100) Neither wheel is in contact with the ground. (XC‑F US) – Fold in the side stand and raise the motorcycle at the frame underneath the engine. Lift stand (78129955100) Neither wheel is in contact with the ground. –...
  • Page 14 3 WORK – Remove spacers H00934-10 (SX‑F FACTORY EDITION) – Manually press the brake caliper toward the brake disc to push back the brake pistons. Info Make sure that you do not press the brake caliper against the spokes when pushing back the brake pistons.
  • Page 15 WORK 3 Installing the front wheel Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect. – Always keep the brake discs free of oil and grease. – Clean the brake discs with brake cleaner when necessary. (All standard models) –...
  • Page 16 3 WORK – Position the brake disc guard. F03724-01 – Mount and tighten screw Guideline Screw, front wheel M20x1.5 35 Nm spindle (25.8 lbf ft) – Operate the hand brake lever several times until the brake linings are seated correctly against the brake disc. –...
  • Page 17 WORK 3 (SX‑F FACTORY EDITION) – Join plug-in connector (antenna of the Connectivity Unit). W00589-10 Finishing work – Install the start number plate. ( p. 15) Removing the start number plate – Remove screw – Unhook the start number plate from the brake line and remove S05336-10 Installing the start number plate –...
  • Page 18 3 WORK – Remove screw S05350-10 – Pull seat toward the fuel tank and lift it off. S05351-10 Mounting the seat – Attach the seat to the collar bushings at the front and simulta- neously push it back. The holding lugs engage in the recesses at the back. –...
  • Page 19: Charging The 12-V Battery

    WORK 3 3.10 Installing the frame protector – Position the left frame protector. – Insert the right frame protector from below and push it to the rear. – Mount screws with the bushings and tighten. Guideline Screw, frame protec- 3 Nm (2.2 lbf ft) –...
  • Page 20 3 WORK Note Environmental hazard 12 V batteries contain environmentally hazardous materials. – Do not dispose of 12 V batteries as household waste. – Dispose of 12 V batteries at a collection point for used batteries. Note Environmental hazard Hazardous substances cause environmental damage. –...
  • Page 21 WORK 3 3.13 Disconnecting the negative cable of the 12-V battery Preparatory work – Remove the seat. ( p. 15) Main work – Disconnect negative cable of the 12-V battery. E03230-10 3.14 Connecting the negative cable of the 12-V battery Main work –...
  • Page 22 3 WORK Warning Danger of poisoning Fuel is harmful to health. – Avoid skin, eye and clothing contact with fuel. – Immediately consult a doctor if you swallow fuel. – Do not inhale fuel vapors. – Rinse the affected area immediately with plenty of water in the event of contact with the skin. –...
  • Page 23 WORK 3 (XC‑F US) – Mount filler cap and turn it clockwise until the release button engages. Info Route fuel tank breather hose without kinks. S05374-11 3.17 Refueling Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled. –...
  • Page 24 3 WORK – Fill the fuel tank with fuel up to a maximum of level Guideline 35 mm (1.38 in) Dimension Total fuel tank capacity, approx. (All SX‑F models) Total fuel tank 7.2 l Super unleaded capacity, approx. (1.9 US gal) (ROZ 95) p.
  • Page 25: Technical Specifications

    TECHNICAL SPECIFICATIONS 4 chassis tightening torques EJOT PT Screw, air filter box cover ® K60x20-Z 3 Nm (2.2 lbf ft) EJOT PT Screw, air filter box, on subframe ® K60x20AL 5 Nm (3.7 lbf ft) EJOT PT ® Screw, combination switch K50x18 T20 2 Nm (1.5 lbf ft) Screw, fuel pump on fuel tank...
  • Page 26 4 TECHNICAL SPECIFICATIONS Screw, rear brake disc 14 Nm (10.3 lbf ft) Loctite ® 243™ Screw, seat fixing 8 Nm (5.9 lbf ft) Screw, starter cable to starter relay 6 Nm (4.4 lbf ft) Screw, throttle grip 5 Nm (3.7 lbf ft) Brake lever stop nut 20 Nm (14.8 lbf ft) Nut, rear sprocket screw...
  • Page 27 SUBSTANCES 5 Super unleaded (ROZ 95) Standard/classification – DIN EN 228 (ROZ 95) Guideline – Only use super unleaded fuel that matches or is equivalent to the specified standard. – Fuel with an ethanol content of up to 10% (E10 fuel) is safe to use. Info Do not use fuel containing methanol (e.g., M15, M85, M100) or more than 10% ethanol (e.g., E15, E25, E85, E100).
  • Page 28: Auxiliary Substances

    6 AUXILIARY SUBSTANCES Long-life grease Recommended supplier MOTOREX ® – Bike Grease 2000...
  • Page 29 *3214877en* 3214877en 05.12.2023 KTM Sportmotorcycle GmbH 5230 Mattighofen/Austria Photo: Mitterbauer/KISKA/KTM KTM.COM...