Sumake ST-6411 Instruction Manual

Air hydraulic lockbolt tool only

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INSTRUCTION MANUAL
ST-6411
ITEM NO.:
AIR HYDRAULIC LOCKBOLT TOOL ONLY (W/O NOSE)
ST-6411H
ITEM NO.:
AIR HYDRAULIC LOCKBOLT TOOL (W/ NOSE)
ST-6411
ST-6411H
ST-6411(H)-I-2311B-C1

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  • Page 1 INSTRUCTION MANUAL ST-6411 ITEM NO.: AIR HYDRAULIC LOCKBOLT TOOL ONLY (W/O NOSE) ST-6411H ITEM NO.: AIR HYDRAULIC LOCKBOLT TOOL (W/ NOSE) ST-6411 ST-6411H ST-6411(H)-I-2311B-C1...
  • Page 2: Table Of Contents

    Contents TOOL SPECIFICATION..................2 GENERAL DESCRIPTION ................3 SAFETY INSTRUCTIONS ................4 PREPARATION FOR USE ................5 OPERATION.......................5 MAINTENANCE………………………………………………………………5 DISASSEMBLY AND ASSEMBLY……………………………………...……6 TROUBLESHOOTING ..................6 ADD OIL…………………………..……………………………………………7 PART LIST FOR TOOL............. OUTLINE DIMENSIONS…………………………………………………….. PRINCIPLE OF OPERATION………………………………………..……… OPERATION GUIDES、Operational Method......... -1 WARRANTY…………………………………………………………………..1 List of Figures FIG.
  • Page 3: Tool Specification

    TOOL SPECIFICATIONS Technical Data Model Of Tool…………………………..……… Dimensions……………………………………... 8.85” X 12.63” X 4.46” (Length X Height X Width) (224.8mm X 321mm X113.5mm) Weight…………………………..………..3.94 lbs [1.79 Kgs] Air Inlet………………………………………… 1/4” NPT Recommended Operating Pressure………...… 70 to 95 psi [4.9 to 6.67 kg/cm2] Air Consumption………………...….
  • Page 4: General Description

    GENERAL DESCRIPTION Installation Tool illustrated in Fig. 1 with its pneumatic hydraulic system provides an efficient, lightweight, powerful, and quiet tool for rivet nut installation. It is designed to provide long life and trouble free services. SAFETY CAP HOOK SHUTOFF VALVE TOOL BODY Fig.
  • Page 5: Safety Instructions

    SAFETY INSTRUCTIONS DANGER Read this manual and understand all safety instructions before  operating the tool. If you have any questions, please contact our authorized representatives. Any other use is prohibited.  Be sure all hoses and fittings are the correct size and are tightly ...
  • Page 6: Preparation For Use

    PREPARATION FOR USE An air supply of 85- 90 psi must be available (6, 3kp/cm2). Every attempt should be made to furnish 90 psi of clean dry air to the tool. Connect the tool to an air supply equipped with a filter, regulator and lubricator. If no lubricato r is available, pour a small quantity of clean light machine oil into air inlet (57 ).
  • Page 7: Disassembly And Assembly

    DISASSEMBLY AND ASSEMBLY 1. Disconnect air hose and remove nose assembly. 2. Unscrew cylinder cap (1) with φ 6.1 pin(60). 3. Pull out air piston (7) in a straight line with suitable pliers. 4. Remove Adapter (40) 5. Unscrew front gland (46), remove spring (56) and push out pull piston (42). 6.
  • Page 8: Add Oil

    ADD OIL The maintenance required when the tool of: pulling strength diminish , it is only Necessary to add ISO VG46 oil or DEXRON III, the operation steps as below: Unscrew and remove the front head(IndexR6),turn the tool upside down and well fixed ,then Use Ø6.1 rod remove No.1 parts Remove No.7 parts.
  • Page 9: Outline Dimensions

    OUTLINE DIMENSIONS 224.8 30.0 37.0 113.5 Fig.4 OUTLINE DIMENSIONS PRINCIPLE OF OPERATION When the tool is connected to a proper air supply and the trigger is depressed, air pressure acts upon the air piston and moves it upwards. The piston rod serves as a hydraulic piston and acts on a volume of hydraulic fluid in the handle.
  • Page 10 Read and understand the owner's manual and labels affixed to the tool. Learn its application and limitations as well as the specific potential hazards peculiar to this tool. For multiple hazards, read and understand the safety instructions before installing, operating, Read and understand the owner's manual and labels affixed to the tool.
  • Page 11 Read and understand the owner's manual and labels affixed to the tool. Learn its application Read and understand the owner's manual and labels affixed to the tool. Learn its and limitations as well as the specific potential hazards peculiar to this tool. application and limitations as well as the specific potential hazards peculiar to this tool.
  • Page 12 Read and understand the owner's manual and labels affixed to the tool. Learn its application and limitations as well as the specific potential hazards peculiar to this tool. WARNING 29. Do not use the power tool if it has been damaged. 30.
  • Page 13 Warranty The 380HK tool manufactured by CCP CORPORATION is hereby warranted against defects in material and workmanship for a period of one (1) year from the date of the original purchase. This warranty is serviced through CCP Corporation’s authorized distributors, and is subject to CCP Corporation’s approval and terms.
  • Page 14 Air Hose (I.D.) 3/8” (10 mm) to risk of Air Pressure 90 psi (6.3 bar) impaired Uncertainty Uncertainty hearing! K= 1.5 m/s K= 3dB ² Net Weight 3.99 lbs (1.81 kg) SUMAKE INDUSTRIAL CO., LTD 4F,NO.351,Yangguang St.,Neihu District TAIPEI, TAIWAN, ZIP:114-91 ST-6411-S-2311B-C1F...
  • Page 15 DECLARATION OF CONFORMITY SUMAKE INDUSTRIAL CO., LTD. 4F, No. 351, Yangguang St., Neihu District, Taipei City, Taiwan declare in sole responsibility that the equipment Equipment: 1/4"(6.4mm) AIR HYDRAULIC LOCKBOLT TOOL ONLY (W/O NOSE) Model/ Serial No.:ST-6411 to which this declaration applies, complies with these normative documents: Machinery Directive: 2006/42/EC ...
  • Page 16 Air Hose (I.D.) 3/8” (10 mm) to risk of Air Pressure 90 psi (6.3 bar) impaired Uncertainty Uncertainty hearing! K= 1.5 m/s K= 3dB ² Net Weight 3.99 lbs (1.81 kg) SUMAKE INDUSTRIAL CO., LTD 4F,NO.351,Yangguang St.,Neihu District TAIPEI, TAIWAN, ZIP:114-91 ST-6411H-S-2311B-C1F...
  • Page 17 DECLARATION OF CONFORMITY SUMAKE INDUSTRIAL CO., LTD. 4F, No. 351, Yangguang St., Neihu District, Taipei City, Taiwan declare in sole responsibility that the equipment Equipment: 1/4"(6.4mm) AIR HYDRAULIC LOCKBOLT TOOL (W/ NOSE) Model/ Serial No.:ST-6411H to which this declaration applies, complies with these normative documents: Machinery Directive: 2006/42/EC ...
  • Page 18 ST-6411, ST-6411H AIR HYDRAULIC LOCKBOLT TOOL ST-6411(H)-P-2311C-C1...
  • Page 19 ST-6411, ST-6411H AIR HYDRAULIC LOCKBOLT TOOL PARTS LIST Parts No. Description Q'ty Parts No. Description Q'ty 6411-01 Cylinder Cap 6411-37 Nut Retaining 6411-02 Rubber Bottom 6411-38 Washer Stop 6411-03 Air Cylinder Body 6411-39 O-Ring 6411-04 O-Ring 6411-40 Adapter Anvil 6411-05...
  • Page 20 RIVETER Original instructions SUMAKE Industrial Co. Ltd.
  • Page 21 The tool has been manufactured in conformity with the instruction of EU machine directive. The EU mark will be considered void in the event of inexpert repairs, the use of non-original parts and in case of non-observance of the safety instructions in the user’s manual. Possible direct or indirect consequential damages are not the responsibility of SUMAKE Industrial co., Ltd. General safety rules: Watch the tool at all times when in use.
  • Page 22 Safety precautions for repetitive motions hazards 1. When using a power tool, the operator may experience discomfort in the hands, arms, shoulders, neck, or other parts of the body. 2. While using a power tool, the operator should adopt a comfortable posture. Maintain secure footing and avoid awkward or off-balanced postures.
  • Page 23 General preparation and connection: Before connecting the air hose, apply 4 to 5 drops of SAE 10W-20 (ISO Viscosity Grade 46/32) Hydraulic Oil at the air inlet. Also, every 3 to 4 hours of operation, oiling is necessary. Twist Teflon thread tape to ensure a proper seal air inlet. Then tighten the air coupler into air tool.

This manual is also suitable for:

St-6411h

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