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Esta DUSTEX Operating Instructions Manual

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The World of Extraction
DUSTEX
Modular Extractor

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Summary of Contents for Esta DUSTEX

  • Page 1 The World of Extraction DUSTEX Modular Extractor...
  • Page 2 The World of Extraction Welcome to the sphere of suction technology Your purchase of an ESTA machine has been a good decision. The design of our quality products complies with the latest state of the art. ESTA products have been devised to provide for clean air at the workplaces at which they are applied.
  • Page 3 Operating manual DUSTEX-P; -S; -F Do not use this device unless you have read the user manual and understand it. Translation of the original operating manual 663064-08-03...
  • Page 4 Document No.: 663064-08-03 Publishing date: 28.11.2011 Type of device: DUSTEX dust extraction system Publisher ESTA Apparatebau GmbH & Co. KG Tel.: +49 (0) 73 07 80 4 -0 Gotenstraße 2-6 Fax: +49 (0) 73 07 80 4 -500 89250 Senden E-mail: info@esta.com...

  • Page 5: Table Of Contents

    3. Preventing electrical hazards ....................6 4. Intended use ........................... 7 5. Technical data and description of functions ............... 8 5.1 DUSTEX S line (standard) ....................8 5.2 DUSTEX P line (standard) ....................8 5.3 DUSTEX F line (standard) ....................9 5.4 Fans (modular) .........................

  • Page 6: General Safety Notes

    The power cable must be examined regularly for signs of damage or ageing. The terminals must be tested and retightened at regular intervals. The device must not be used if damage to the power cable is determined. DUSTEX 663064-52-03...
  • Page 7 Installation and operation in dust-explosive or gas-explosive areas is for- bidden. From the first time it is used, the DUSTEX contains dusts that pose a health hazard. Emptying and maintenance processes, including removal of the dust collection container, must be performed by expert personnel who are wearing appropriate protective gear.

  • Page 8: Preventing Mechanical Hazards

    Note: To guarantee flawless operation of the system, the factory default operating pa- rameters can be modified only with the consent of the ESTA company. The connections must be performed by an authorized professional. The supply voltage and frequency data must correspond to those on the model plate.

  • Page 9: Intended Use

    High voltage! The connection must be made only when power to the grid is cut off. 4. Intended use Devices in the DUSTEX line are suitable for single- and multiple-location aspira- tion and as centralized exhaust equipment. P series devices, with cartridge filters, are for suction of dry, free-flowing, non- explosive dusts.

  • Page 10: Technical Data And Description Of Functions

    5. Technical data and description of functions 5.1 DUSTEX S line (standard) Model S-10 S-17 S-25 S-33 Filter area [m²] / 5/10 10.5/20 17/32 25/48 33/48 number of tubes Max. vacuum [Pa] 2,000 2,600 3,200 3,200 3,800 Max. air flow volume approx.

  • Page 11: Dustex F Line (Standard)

    1,820x 1,880x (W/D/H) [mm] approx. 1,350x 1,450x 1,990x 3,160 3,660 3,700 Order No. 663.064 663.096 663.144 We reserve the right to make technical changes. Observe the preliminary documentation. ESTA customer service: + 49 (0) 7307 804 - 0 663064-52-03 DUSTEX...
  • Page 12 Standard (for all filter units) Dust collection container 50l Dust collection container 100l Dust collection container 200l 13 hoses 20 hoses 32 hoses 48 hoses Standard (for all filter units) Dust collection container 50l Dust collection container 100l Dust collection container 200l DUSTEX 663064-52-03...

  • Page 13: Fans (Modular)

    30000028 Ventilator RG-700 RG-800 RG-1200 RG-1500 Connection voltage Drive output [kW] 11.0 15.0 Max. airflow [m³/h] 7,800 9,700 10,300 14,000 volume Max. vac- [Pa] 3,800 3,800 4,400 4,400 Exhaust [mm] port (dia.) Order No. 30001256 30003272 30000128 30000129 663064-52-03 DUSTEX...

  • Page 14: Dustex S Line (Modular)

    5.5 DUSTEX S line (modular) DUSTEX S-10 S-17 S-25 Intake port (dia.) [mm] Number of tubes Filter area [m²] 1,310 1,370 1,790 1,790 Dimensions x1,060 x1,310 x1,310 x1,780 (W/D/H) mm ap- prox. (without fan) x2,830 x3,230 x3,630 x3,630 Order No.

  • Page 15: Dustex P Line (Modular)

    5.6 DUSTEX P line (modular) DUSTEX P-20 P-40 P-60 P-80 Intake port (dia.) [mm] 2 x 355 Number of tubes Filter area [m²] 1,310 1,310 1,750 Dimensions (W/D/H) mm ap- x1,060 x1,310 x1,310 prox. (without fan) x2,650 x2,650 x3,010 Order No.

  • Page 16: Dustex F Line (Modular)

    5.7 DUSTEX F line (modular) DUSTEX F-32 F-42* F-64 F-84* Intake port (dia.) [mm] Number of car- tridges Filter area [m²] 1,310 1,310 1,310 1,310 Dimensions (W/D/H) mm ap- x1,060 x1,060 x1,310 x1,310 prox. (without fan) x3,010 x3,010 x3,010 x3,010 Order No.

  • Page 17: Functional Description

    6. Transport and commissioning 6.1 Delivery and transport At delivery, the DUSTEX is fastened to a pallet. After the protective cover and the bottom fasteners have been removed, the device can be lifted by a crane using the 4 loops attached to the support feet on the upper side.

  • Page 18: Commissioning

    All work on the fan must be done only when it is not running. It must be ensured that the motor cannot be turned on unintentionally. This can be achieved by using a lockable safety switch, for example. DUSTEX 663064-52-03...

  • Page 19: Working With The Exhaust System

    To start up the system, the red-yellow main switch is turned to the ON position. The system is now ready to operate. The rotary switch is for selecting the desired mode of operation. The red-yellow main switch serves as an emergency shut-off. 663064-52-03 DUSTEX...

  • Page 20: Troubleshooting

    Before the device is placed into storage, it is recommended that it be cleaned with a damp cloth, that the filter be cleaned, and that the dust container be emptied. The device must never be cleaned with flowing water. Get the most from ESTA’s maintenance service! DUSTEX 663064-52-03...
  • Page 21 • retightening externally accessible bolt connections • the protection and safety equipment The main annual inspection includes: The last test by ESTA is documented on the device! In collaboration with the ESTA maintenance service • Flow volume measurement • Vacuum measurement •...
  • Page 22 A maintenance contract ensures a long life and top-notch operation for your dust extractor. We’ll make you a great offer — just call us up: ESTA maintenance service: +49 (0) 7307 804 – 0 ESTA replacement part service: +49 (0) 7307 804 – 0 DUSTEX 663064-52-03...

  • Page 23: Troubleshooting

    7.2 Troubleshooting Use the following charts if a malfunction is evident. Call ESTA maintenance ser- vice if there is a malfunction that is not discussed in this list. Do not perform any repairs on the device yourself if they are not explicitly specified.
  • Page 24 Throttling device is Open the throttling device closed. appropriately. The rate of vibration is too Fan is installed warped. Check the bolts. high. The wheel is off balance. Have a professional check the wheel and re- balance it, if necessary. DUSTEX 663064-52-03...
  • Page 25 Cautiously and carefully re- build-up. move the build-up. If neces- sary, have an expert rebal- ance. Check the bearing. Imbalance due to material Consult with ESTA; replace degradation on the rotor, rotor if necessary; e.g., from handling aggres- check the bearings. sive materials.

  • Page 26: Cleaning

    The hooks of the quick-tension locks are folded under. Now the container can be emptied. To attach the container to the filter, follow the same se- quence in reverse. DUSTEX 663064-52-03...

  • Page 27: Cleaning The Cartridges Or Tubes

    8.3 Replacing the filters / tubes Only original ESTA filters or tubes must be used; use of other products will void the warranty. Before the filter is replaced, it must first be cleared of loose dust using the available cleaning system.
  • Page 28 Improper installation leads to considerably reduced per- formance, and perfect air filtration cannot be guaranteed. When installing the original ESTA filter, follow the same sequence as for removal, but in reverse. With antistatic filters, remember to attach the earthing (ground) strap to the provided screw connection.

  • Page 29: Optional Equipment

    9.3 Discharge with double shutter valve The system can optionally be equipped with a double shutter valve. This is in- stalled on the discharge cone. Follow the separate operating manual for the dou- ble shutter valve. 663064-52-03 DUSTEX...

  • Page 30: Discharge With Slide Shutter

    The material pre-separator must be checked regularly for adhered residue and cleaned. If necessary, adhered residue must be removed with an appropriate tool (such as an industrial dust extractor). DUSTEX 663064-52-03...
  • Page 31 Now you can use a compressed air gun, screwdriver or brush to remove all soil. Never use a high-pressure washer, because this can damage the surface and create a corrosion risk! After cleaning, installation follows the reverse sequence. 663064-52-03 DUSTEX...
  • Page 32 After that, slide the drawer completely back into the raw gas collection container, and engage the quick-tension locks. The drawer must close firmly. Dispose of the dust according to local regulations. DUSTEX 663064-52-03...

  • Page 33: Switch-On Operations For Motors

    Rotary switch 0 -1 For turning the suction assembly on and off. Green “Operation” warning light: Shows when the suction assembly is running. Red “Motor protection” warning light: Shows when the motor protection relay has tripped. 663064-52-03 DUSTEX...
  • Page 34 “Motor operation” glows green. If there is no other external requirement, the ex- haust system runs 5 minutes later. If the “I 0 Auto” rotary switch is turned to the “0” position, the system shuts down after the follow-up time has expired. DUSTEX 663064-52-03...

  • Page 35: Convenience Control Cabinet

    To set the clock time and the cleaning period, see the con- trol relay operating manual included with the documentation. Note: The preset cleaning period on the control relay should be modified only with ESTA approval. Control unit operation:...
  • Page 36 LOGO control. Malfunction! Malfunction! Malfunction! Filter Motor No air dirty protection pressure The system mandatorily shuts off when the following malfunctions occur: • Motor protection is triggered. • No compressed air (5 min.). DUSTEX 663064-52-03...
  • Page 37 1. Move the cursor to the first position: 2. Choose the number “1”: 3. Move the cursor to the second position: 4. Choose the number “2”: 5. Move the cursor on the unit: 6. Choose the “m” unit for minutes: 663064-52-03 DUSTEX...
  • Page 38 7. Set the shut-down time (as in step 5). 8. Once you have entered the time value, press OK to confirm. The cursor will be on parameter No. 2 (counter 2). Now you can set the pa- rameters for another counter. DUSTEX 663064-52-03...
  • Page 39 Day of the week not entered. Here is a sample parameter window for Counter 1 and the pulse setting: Block B1 Counter 1 Show/hide parameters Protection mode Day of the week D=MTWTFSS daily On=06:30 Off=08:00 Switch-on time (06:30) Clock Shut-down time (08:00) Clock 663064-52-03 DUSTEX...
  • Page 40 2000 Maintenance: Hour interval between maintenance. Remaining - h: Remaining hours counter, shows in hours how long the system can be operated before maintenance is needed. Total: Counts the system’s total operating hours (active when the motor is on). DUSTEX 663064-52-03...

  • Page 41: Troubleshooting At Start-Up

    Throttling device is closed. Open the throttling device appropri- ately. The fuse on the supply The motor has too often been Please comply with the “Switch-on line triggers. turned on/off at short intervals. operations for motors” chart. 663064-52-03 DUSTEX...

  • Page 42: Troubleshooting And Repair

    9.10 Troubleshooting and repair In the event of a malfunction, consult the following checklist. If a malfunction oc- curs that is not mentioned in the list, contact ESTA directly. Problem Possible cause Possible solution Fan runs rough. Rotor is off balance due to build- Cautiously and carefully remove the build-up.

  • Page 43: Device Diagram

    10. Device diagram Eye hook Clean air Eye hook Outlet pipes Com- pressed air tank Suction Filter cartridges Dust collection container Height-adjustable feet 663064-52-03 DUSTEX...
  • Page 44 Clean air Filter tubes Com- pressed air tank Outlet pipes Suction Height-adjustable Dust collection feet container DUSTEX 663064-52-03...

  • Page 45: Ec Conformity Declaration For Machines

    11. EC conformity declaration for machines Name of manufacturer: ESTA Apparatebau GmbH & Co. KG Address of manufacturer: Gotenstraße 2 - 6 89250 Senden Germany Person in charge of Ramona Pflum documentation: Gotenstraße 2 - 6 89250 Senden Germany We hereby declare that the design of the machine...

  • Page 46: Manufacturer's Declaration For Partially Completed Machinery

    12. Manufacturer’s declaration for partially completed machinery Name of manufacturer: ESTA Apparatebau GmbH & Co. KG Address of manufacturer: Gotenstraße 2 - 6 89250 Senden Germany Person in charge of Ramona Pflum documentation: Gotenstraße 2 - 6 89250 Senden Germany...

  • Page 47: Notes

    Notes ESTA Apparatebau GmbH & Co. KG Gotenstraße 2 – 6 89250 Senden / Ay Tel.: +49 (0) 7307 804 - 0 Fax: +49 (0) 7307 804 - 500 E-mail: info@esta.com www.esta.com 663064-52-03 DUSTEX...

  • Page 48: Notes

    Notes ESTA Apparatebau GmbH & Co. KG Gotenstraße 2 – 6 89250 Senden / Ay Tel.: +49 (0) 7307 804 - 0 Fax: +49 (0) 7307 804 - 500 E-mail: info@esta.com www.esta.com DUSTEX 663064-52-03...

  • Page 49: Notes

    Notes ESTA Apparatebau GmbH & Co. KG Gotenstraße 2 – 6 89250 Senden / Ay Tel.: +49 (0) 7307 804 - 0 Fax: +49 (0) 7307 804 - 500 E-mail: info@esta.com www.esta.com 663064-52-03 DUSTEX...

  • Page 50: Notes

    Notes ESTA Apparatebau GmbH & Co. KG Gotenstraße 2 – 6 89250 Senden / Ay Tel.: +49 (0) 7307 804 - 0 Fax: +49 (0) 7307 804 - 500 E-mail: info@esta.com www.esta.com DUSTEX 663064-52-03...
  • Page 51 ESTA-FAX: + 49 (0) 73 07 - 80 45 00 I want to order the following items: Amount Order-No. Item description My address: Customer-No.: Company: Address: Contact person: Phone: Fax: E-mail: Signature: www.esta.com...
  • Page 52 • Oil Mist Separators • Extraction Fans • Extraction Arms • Central Extraction Systems • Pipe Systems ESTA Apparatebau GmbH & Co. KG Gotenstrasse 2 – 6 D-89250 Senden, Germany Phone: +49 (0) 73 07 - 8 04 - 0 Fax: +49 (0) 73 07 - 8 04 - 500 E-Mail: info@esta.com...

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