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Summary of Contents for Esta OILMAC 400
- Page 1 The World of Extraction OILMAC 400 Oil Mist Extractor...
- Page 2 The World of Extraction Welcome to the sphere of suction technology Your purchase of an ESTA machine has been a good decision. The design of our quality products complies with the latest state of the art. ESTA products have been devised to provide for clean air at the workplaces at which they are applied.
- Page 3 Operating Instructions OILMAC 400 with backup filter stage H13 OILMAC 400 (order no.: 56.200) Do not use this device unless you have read the operating instructions and understood them. Original operating instructions 56200-08-07...
- Page 4 Edition notice Original operating instructions Document no.: 56200-08-07 Publishing date: 11.04.2017 Type of device: OILMAC 400 Oil Mist Separator Article no.: 56.200 and variants Publisher ESTA Apparatebau GmbH & Co. KG Tel.: +49 (0) 73 07 80 4 -0 Gotenstr. 2-6...
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Page 5: Table Of Contents
Start-up with potential-free contact ..............36 Set-up on adjacent stand ..................37 Mobile design ...................... 37 Saturation display....................38 10 Explanations ........................39 10.1 Declaration of incorporation for incomplete machines pursuant to EC guideline 2006/42/EC, Appendix II, Part 1 B ..............39 56200-52-07 OILMAC 400... - Page 6 10.2 Declaration of conformity for machines pursuant to EC guideline 2006/42/EC, Appendix II, Part 1 A ................... 41 Notes ............................. 42 Notes ............................. 43 OILMAC 400 56200-52-07...
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Page 7: General Instructions
These instructions describe the device at the time of first delivery following manu- facture. • Keep the documents throughout the device's service life. • Pass these and other supplementary documents on to any subsequent owners or users. • Add all changes to the documents that they obtain. 56200-52-07 OILMAC 400... -
Page 8: Product Identification
Product identification 2.1 Technical Data 2.1.1 With backup filter stage H13 We reserve the right to make technical changes Typ: OILMAC 400 Item no. 56200 Max. volume flow [m³/h] Drive power [kW] 0.24 Connection voltage Nominal frequency [Hz] Nominal current... - Page 9 • for installation on a processing machine. • approved for air recirculation operation with backup filter stage H13. Other applications are considered unintended use. ESTA is not liable for damages due to unintended use! The manufacturer sets up the device according to the operator’s information.
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Page 10: Product Description
Product Description 3.1 Device image 3.1.1 OILMAC 400 Filter unit Inlet element Intake port Fan unit with motor Inspection opening with cover Outlet element OILMAC 400 56200-52-07... -
Page 11: Separation And Filter Elements
The separation and filter elements are designed so that the air is filtered mechan- ically through several stages of filtration. The pre-separator consists of the following filter elements: 1. Pre-filter metal mesh 2. Pre-filter fibre mat 3. Main separator labyrinth filter 56200-52-07 OILMAC 400... -
Page 12: Functional Description
The housing is designed so that separated, fluid oil and emulsion residue at the bottom of the housing accumulate and can be drained through a siphon connec- tion. Separated cooling lubricant can contain impurities which could negatively affect machine availability in closed systems. OILMAC 400 56200-52-07... -
Page 13: Safety Instructions
Failure to comply can lead to severe injury or death, and can destroy the device or parts thereof. CAUTION Instruction about a hazard. Failure to comply can lead to mild injury and to damage to the device. 4.2 Symbol explanation Further information Reference to ESTA customer service Reference to legal regulations 56200-52-07 OILMAC 400... -
Page 14: General Safety Instructions
In all emergencies, disconnect the device from the power supply immediately. If there is a fire, alert the fire department immediately, and contain the fire by ap- propriate means. Therefore keep a suitable extinguishing agent near the device before start-up and during operation. OILMAC 400 56200-52-07... -
Page 15: Preventing Mechanical Hazards
The device complies with Protection Class I accord- ing to EN 60 335. After use, before moving the device to another site and before cleaning, mainte- nance, or replacement or removal of movable parts, switch off the device and secure it from reactivation. 56200-52-07 OILMAC 400... -
Page 16: Preventing Material And Substance Hazards
Aprons (impermeable and resistant to cooling lubricant) Protective clothing Respirator mask (particle filter class P3) The people assigned to cleaning work must be instructed on the aspirated toxic materials. Harm to bystanders and the environment must be prevented by all means. OILMAC 400 56200-52-07... -
Page 17: Delivery And Commissioning
Please inspect the device for transportation damage when it arrives. Damage de- termined must be reported and documented immediately. ESTA customer service: +49 (0) 7307 804 - 0 Make sure the floor has adequate weight capacity and can be properly driven on when transporting the device. -
Page 18: Connection
Bolt the device tightly together with the processing machine. In so doing, watch out for the minimum required clearances from ceilings and walls. OILMAC Top of the device (inspection [mm] > 800 opening) Outlet element [mm] > 500 Intake port [mm] > 500 OILMAC 400 56200-52-07... - Page 19 The device power supply requires connection of a customer-side cable connection with a slow-blow fuse to the device motor. Connection to the building's power sup- ply or a machine control cabinet is made at the installation location. OILMAC 400 Inland Star...
- Page 20 Largest possible bending radii (R ≥ 2 x pipe diameter) Slightly tilted towards the suction point (for the drainage of condensate flu- ids) Without sagging Select the flattest possible angle if pipe branches are required for the con- nection of several suction points OILMAC 400 56200-52-07...
- Page 21 Circular arc U-shaped arc Fill the siphon with cooling lubricant fluid. During filling, fluid must leak down out of the hose or pipeline. Separated cooling lubricant can contain impurities which could negatively affect machine availability in closed systems. 56200-52-07 OILMAC 400...
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Page 22: Function Check
The device is ready for operation. 5.4 Commissioning Use original ESTA accessories. Once a functional inspection has been completed, the connection is made to the processing machine that is to be extracted. Install the suction pipe. -
Page 23: Troubleshooting During Commissioning
– Reduce pipe length. The motor shuts down be- The switching devices Adjust the switching devic- fore reaching the operat- present are incorrectly set esaccordingly, provide for ing speed. up or unsuitable. potential heavy starts 56200-52-07 OILMAC 400... -
Page 24: Operating Instructions
Absorb leaks with binding agents and dispose of them according to local • regulations. Wear personal protective gear. • Gloves (impermeable and resistant to cooling lubricant) Aprons (impermeable and resistant to cooling lubricant) Protective clothing Respirator mask (particle filter class P3) OILMAC 400 56200-52-07... - Page 25 This must make clear the equipment inspected and, if necessary, the deficien- cies found, along with the name of the inspector and the date of the inspection. When there is a malfunction, switch the device off immediately and contact the re- sponsible maintenance service! 56200-52-07 OILMAC 400...
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Page 26: Inspection And Maintenance Intervals
• Check siphon connections for blockages, and clean these if necessary The main annual inspection includes: The last test by ESTA is documented on the device. In collaboration with the ESTA maintenance service • Flow volume measurement • Low-pressure measurement •... - Page 27 7.2.1 Spare and wear parts Use original ESTA replacement and wear parts! With the device's model information and serial number, request the replacement parts you need from ESTA replacement part service: +49 (0) 7307 804 - 0 OILMAC- Replacement parts Pre-filter aluminium wire mesh...
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Page 28: Cleaning And Replacing The Separation And Filter Elements
Otherwise, all claims on the guarantee and warranty resulting from incorrect installation of the separation and filter elements are voided. OILMAC 400 56200-52-07... - Page 29 Separation and filter element ment at least 1. Pre-filter aluminium wire mesh As required monthly at least 2. Pre-filter filter pad monthly at least 3. Main separator labyrinth filter As required monthly 4. Backup filter stage H13 As required 56200-52-07 OILMAC 400...
- Page 30 Using the handle, carefully slide the pre-sep- arator into the holder provided and push down until it stops. Place the inspection cover on the inspection opening and close both sash locks. The device is now ready to operate again. OILMAC 400 56200-52-07...
- Page 31 Spray off with high-pressure cleaners at a distance of 300–500 mm Insert the pre-filter aluminium wire mesh and the other separation and filter elements into the pre-separator frame. Insert the entire pre-separator into the device as described. 56200-52-07 OILMAC 400...
- Page 32 → It is imperative that you pay attention to the direction of flow through the laby- rinth filter. See arrows on the corners! Insert the entire pre-separator into the device as described. OILMAC 400 56200-52-07...
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Page 33: Backup Filter Stage Filter Element
Insert the pre-separator into the device as described above. Place the inspection cover on the inspection opening and close both sash locks. The device is now ready to operate again. 56200-52-07 OILMAC 400... -
Page 34: Siphon Connection Maintenance
During filling, fluid must leak down out of the hose or pipeline. Attach the siphon connection to the device and secure it. The device is now ready to operate again. Separated cooling lubricant can contain impurities which could negatively affect machine availability in closed systems. OILMAC 400 56200-52-07... -
Page 35: Cleaning Filter And Separation Elements That Can Be Cleaned
The temperature should not be below 5°C or above 40°C. The device must be cleaned before it is stored. Take out the filter and dispose of it according to local regulations. Clean the device. 56200-52-07 OILMAC 400... -
Page 36: Troubleshooting
Smoke development or Imbalance in the fan. Turn the device off imme- load running noises of the diately and have ESTA customer service inspect the fan. Rotor is scraping on the Turn the device off imme-... -
Page 37: Disposal
Warm water. Degreasing cleaning agents. Everything must be packaged and disposed of in accordance with local regulations for the removal of such waste. Due to contamination of the device with toxic substances, ESTA cannot take the device back. 56200-52-07 OILMAC 400... -
Page 38: Optional Equipment
(packaged with the device). PIN 3 is reserved for the neutral con- ductor. This is only required when using special ESTA accessories. The potential equalisation is connected to the PIN with the marking for protective ground. -
Page 39: Set-Up On Adjacent Stand
Always engage the castor locks when parking the device! • Always wear safety shoes when moving the device! • Before moving, dismantle all connections. • To do this, Disconnect from the mains Disconnect the pipe or hose line. 56200-52-07 OILMAC 400... -
Page 40: Saturation Display
The end pressure for changing the filter, or for filter cleaning if required, is set at the factory so that the maximum filter differential pressure is not exceeded. If the reading falls to 400, the filter must be changed. Filter differential Filter differential Setting values: pressure [Pa] pressure H13 [Pa] OILMAC 400 OILMAC 400 56200-52-07... -
Page 41: Explanations
10.1 Declaration of incorporation for incomplete machines pursuant to EC guideline 2006/42/EC, Appendix II, Part 1 B 10.1.1 OILMAC 400 (without ESTA motor circuit breaker) Name of manufacturer: ESTA Apparatebau GmbH & Co. KG Address of the manufacturer: Gotenstraße 2 - 6... - Page 42 Technical documentation was created according to Appendix VII Part B of this guide- line. We agree to provide the responsible authorities with this documentation in elec- tronic form upon justified request. Senden, 11.04.2017 Dr. Peter Kulitz Managing Director OILMAC 400 56200-52-07...
- Page 43 10.2 Declaration of conformity for machines pursuant to EC guideline 2006/42/EC, Appendix II, Part 1 A 10.2.1 OILMAC 400 (without ESTA motor circuit breaker) Name of manufacturer: ESTA Apparatebau GmbH & Co. KG Address of the manufacturer: Gotenstraße 2 - 6...
- Page 44 Notes ESTA Apparatebau GmbH & Co. KG Gotenstraße 2 - 6 89250 Senden / Ay Tel.: +49 (0) 7307 804 - 0 Fax: +49 (0) 7307 804 - 500 Email: info@esta.com www.esta.com OILMAC 56200-08-07...
- Page 45 Notes ESTA Apparatebau GmbH & Co. KG Gotenstraße 2 - 6 89250 Senden / Ay Tel.: +49 (0) 7307 804 - 0 Fax: +49 (0) 7307 804 - 500 Email: info@esta.com www.esta.com 56200-52-07 OILMAC 400...
- Page 46 ESTA Apparatebau GmbH & Co. KG Gotenstraße 2 - 6 89250 Senden / Ay Tel.: +49 (0) 7307 804 - 0 Fax: +49 (0) 7307 804 - 500 Email: info@esta.com www.esta.com...
- Page 47 ESTA-FAX: + 49 (0) 73 07 - 80 45 00 I want to order the following items: Amount Order-No. Item description My address: Customer-No.: Company: Address: Contact person: Phone: Fax: E-mail: Signature: www.esta.com...
- Page 48 • Oil Mist Separators • Extraction Fans • Extraction Arms • Central Extraction Systems • Pipe Systems ESTA Apparatebau GmbH & Co. KG Gotenstrasse 2 – 6 D-89250 Senden, Germany Phone: +49 (0) 73 07 - 8 04 - 0 Fax: +49 (0) 73 07 - 8 04 - 500 E-Mail: info@esta.com...
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