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Summary of Contents for Esta DUSTOMAT-16 M
- Page 1 The World of Extraction DUSTOMAT-16 M Mobile Extractor...
- Page 2 The World of Extraction Welcome to the sphere of suction technology Your purchase of an ESTA machine has been a good decision. The design of our quality products complies with the latest state of the art. ESTA products have been devised to provide for clean air at the workplaces at which they are applied.
- Page 3 Operating manual DUSTOMAT-16M Item No. 09.420 (DUSTOMAT-16M (230V)) Item No. 09.421 (DUSTOMAT-16M (400V)) Do not use this device unless you have read the user manual and understand it. Translation of the original instructions 09420-08-03...
- Page 4 03.01.2012 Type of device: DUSTOMAT-16 M mobile extractor Item No.: 09.420 // 09.421 and variants Publisher ESTA Apparatebau GmbH & Co. KG Tel.: +49 (0) 73 07 80 4 -0 Gotenstraße 2-6 Fax: +49 (0) 73 07 80 4 -500 89250 Senden E-mail: info@esta.com...
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Page 5: Table Of Contents
Contents Contents ............................. 3 1. General safety notes ......................4 2. Preventing mechanical hazards ..................6 3. Preventing electrical hazards ..................... 6 4. Preventing dust hazards ..................... 6 5. Intended use ........................8 6. Technical data and description ..................9 6.1 DUSTOMAT 16 M ...................... -
Page 6: General Safety Notes
Installation and operation in dust-explosive or gas-explosive areas is forbidden. Only original ESTA replacement parts must be used; use of other products will void the warranty. During exhaust, the volume flow returned from the dust extractor into the room must be no more than 50% of incoming air. - Page 7 The power cable and plug must be replaced only by an appropriately trained electrical specialist. For the power supply and the device’s power cords, only original ESTA replacement parts must be used. This guarantees that they are spray-proof according to applicable standards and have the necessary mechanical strength.
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Page 8: Preventing Mechanical Hazards
From its first use, the DUSTOMAT contains toxic dust. Emptying and maintenance processes, including removal of the dust collection container, must be performed by expert personnel who are wearing appropriate protective gear. The dust extractor must not be operated without the complete filtration system! In all emergencies, the device must be disconnected from the power supply immediately, the device turned off at the emergency switch, and the plug... - Page 9 4.1 Devices for dust class M The device is designed for use with dusts that are hazardous to health. When working on the open device (for maintenance, cleaning, repairs), the operator must take special protective measures, which include wearing special personal protective gear.
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Page 10: Intended Use
5. Intended use The ESTA dust extractor has been manufactured according to the state of the art and in compliance with safety regulations. It is suitable for commercial use, such as in industrial firms and workshops. DUSTOMAT devices are suitable for exhausting dry, free-flowing dusts. They are equipped with a filter for dust class “M”... -
Page 11: Technical Data And Description
6. Technical data and description 6.1 DUSTOMAT 16 M technical changes reserved Model (see model plate) AC current Three-phase current Connection voltage Drive output [kW] Rated current Nominal frequency [Hz] Circuit breaker Max. vacuum [Pa] 2000 Environmental conditions [°C] 5 d - d 40 Air humidity Max. -
Page 12: Delivery, Installation And Start-Up
Upon delivery, please inspect the device for transportation damage. Damage determined must be reported and documented immediately. ESTA maintenance service: +49 (0) 7307 804 - 0 When moving the device, make sure the ground can support it and be driven over. -
Page 13: Start-Up
The optionally included exhaust arm is attached on the lateral exhaust arm holder and is locked into the desired position by the star knob. Insert the nipple on the hose end of the arm into the butterfly valve, which is located on the filter housing. Then, using the included tapping screws (3.5 x 9.5) and the drilled holes, firmly connect the nipple to the butterfly valve. -
Page 14: Maintenance And Troubleshooting
8. Maintenance and troubleshooting 8.1 Maintenance instructions For maintenance by qualified personnel, the device must be opened, cleaned and inspected at the given locations, as well as possible, without any hazard being posed to maintenance personnel or other persons. Proper precautions must be taken before cleaning and removal of wearing parts. -
Page 15: Inspection And Maintenance Intervals
During inspection, the device’s air intake must be closed. If the siren sounds, the equipment is in order. The main annual inspection includes: The last test by ESTA is documented on the device! In collaboration with the ESTA maintenance service x Flow volume measurement... -
Page 16: Troubleshooting
+49 (0) 7307 804 - 0 8.3 Troubleshooting Always use the following checklists if a malfunction is evident. Call the ESTA maintenance service right away if there is a malfunction that is not discussed in these lists. Do not perform any repairs on the device yourself if they are not explicitly specified. - Page 17 (1 min.) Pressure controller set Change the pressure too weak controller after consulting ESTA. Dust collection container Replace dust collection too full Filter pores clogged Replace filter 09420-52-03 DUSTOMAT-16M...
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Page 18: Monitoring The Minimum Airflow Volume
9. Monitoring the minimum airflow volume At delivery, the vacuum monitor set to sound a horn signal when soiling of the filter causes the air speed to go below the minimum of 20 m/s in the exhaust arm’s hoses. At that point it is absolutely necessary to clean the filter before using the machine again (see the “Cleaning”... -
Page 19: Manual Pneumatic Filter Cleaning
10.1 Manual pneumatic filter cleaning If the filter is to be cleaned, wait about a half minute after turning off the device, to allow the fan’s rotor to come to a standstill. Before cleaning begins, close the butterfly valve on the device’s intake port to prevent dust from escaping during cleaning. -
Page 20: Disposal
(about 3/4) and always after using the dust extractor. Since the ESTA company does not know what types of dust are being exhausted, it can be necessary to replace the dust collection bag before it has reached its maximum fill level (a large bulk density means heavy weight). -
Page 21: Disposing Of The Dust Extractor
Pack the device in a suitable manner and dispose of it in compliance with local regulations. Due to contamination of the device with toxic dust, ESTA cannot take the device back. 09420-52-03 DUSTOMAT-16M... -
Page 22: Optional Equipment
12.Optional equipment 12.1 Exhaust arm In regard to ventilation, the exhaust arms designed for the DUSTOMAT to capture dust sources flexibly and very precisely. The suction port’s stable position is easy to adjust using external gas springs. Two sizes are available: 2 m long Order No: 122029 3 m long... -
Page 23: Device Diagram
Hand wheel for cleaning with pneumatic connection Tiltable filter housing User interface Removable dust collection container With the model information, request the ESTA replacement parts you need from the ESTA replacement part service: +49 (0) 7307 804 - 0 09420-52-03 DUSTOMAT-16M... -
Page 24: Declaration Of Conformity
14.Declaration of conformity Name of manufacturer: ESTA Apparatebau GmbH & Co. KG Address of manufacturer: Gotenstraße 2 - 6 89250 Senden Name of person in charge of Ramona Pflum documentation: Gotenstraße 2 - 6 89250 Senden Here we explain that the design of the machine... -
Page 25: Notes
Notes ESTA Apparatebau GmbH & Co. KG Gotenstraße 2 - 6 89250 Senden / Ay Tel.: +49 (0) 7307 804 - 0 Fax: +49 (0) 7307 804 - 500 E-mail: info@esta.com www.esta.com 09420-52-03 DUSTOMAT-16M... -
Page 26: Notes
Notes ESTA Apparatebau GmbH & Co. KG Gotenstraße 2 - 6 89250 Senden / Ay Tel.: +49 (0) 7307 804 - 0 Fax: +49 (0) 7307 804 - 500 E-mail: info@esta.com www.esta.com DUSTOMAT-16M 09420-52-03... - Page 27 ESTA-FAX: + 49 (0) 73 07 - 80 45 00 I want to order the following items: Amount Order-No. Item description My address: Customer-No.: Company: Address: Contact person: Phone: Fax: E-mail: Signature: www.esta.com...
- Page 28 • Oil Mist Separators • Extraction Fans • Extraction Arms • Central Extraction Systems • Pipe Systems ESTA Apparatebau GmbH & Co. KG Gotenstrasse 2 – 6 D-89250 Senden, Germany Phone: +49 (0) 73 07 - 8 04 - 0 Fax: +49 (0) 73 07 - 8 04 - 500 E-Mail: info@esta.com...
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