Esta DUSTOMAT 4 ECO+ Translation Of The Original Operation Manual
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Esta DUSTOMAT 4 ECO+ Translation Of The Original Operation Manual

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THE WORLD OF EXTRACTION
TRANSLATION OF THE ORIGINAL OPERATION
MANUAL
Mobile deduster
DUSTOMAT 4 ECO+

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Summary of Contents for Esta DUSTOMAT 4 ECO+

  • Page 1 THE WORLD OF EXTRACTION TRANSLATION OF THE ORIGINAL OPERATION MANUAL Mobile deduster DUSTOMAT 4 ECO+...
  • Page 2 THE WORLD OF EXTRACTION Welcome to the wide world of extraction technology With the purchase of an ESTA product you have chosen a quality product which has been designed to the current state of the art. ESTA products provide clean air to the work place and consequently guarantee better quality, longer machine running times and above all, provide healthier working conditions.
  • Page 3 © Copyright This publication including all associated documents is protected by the laws of copyright. Its use requires the prior written consent of ESTA Apparate- bau GmbH & Co. KG, Senden. This applies in particular to all reproduction, distribution, processing, translation, and microfilming; as well as storing and processing in electronic systems, including databanks and on-line services.

  • Page 4: Table Of Contents

    Table of contents ESTA Apparatebau GmbH & Co. KG Table of contents General instructions........ 5 Jet impulse cleaning ........  39 7.4.1 Automatic cleaning........  39 General notes prior to use ...... 5 7.4.2 Manual cleaning..........   40 Legal information ......... 5 7.4.3...

  • Page 5: General Instructions

    ESTA Apparatebau GmbH & Co. KG General instructions 1 1 General instructions 1.1 General notes prior to use Before using the product, it must be ensured that all persons about to use the product or perform maintenance work on it, Have received all relevant information, instructions and training courses for using the product and have understood them.

  • Page 6: How To Read This Document

    1 General instructions ESTA Apparatebau GmbH & Co. KG 1.4 How to read this document This document is a component of the product it describes. Keep the instruc- tions easily accessible at the place where the device is being used, so that they can be seen by the staff at all times.

  • Page 7: Form And Significance Of Warning Information

    ESTA Apparatebau GmbH & Co. KG General instructions 1 1.5 Form and significance of warning information DANGER High risk indicates an imminent hazard. If this is not averted, death or very serious injury will result. WARNING Medium risk indicates the possibility of an imminent hazard. If this is not averted, death or very serious injury may result.

  • Page 8: Explanation Of Symbols

    1 General instructions ESTA Apparatebau GmbH & Co. KG 1.6 Explanation of symbols General warning signs Electric voltage Warning notices Hearing damage Toxic dusts Danger of crushing Falling/tipping hazard Hand injuries Suspended load Automatic start-up General prohibition Read the manual...

  • Page 9: Product Identification

    2 Product identification 2.1 Symbols and labels used The ESTA service label indicates when and by whom the last service was carried out by the ESTA maintenance service. It also lists when the next service by the ESTA maintenance service is scheduled.

  • Page 10: Improper Use

    2.3 Improper use The product may only be used within the scope of the technical data spe- cified by ESTA. Uses that exceed the specifications in “Intended Use” are deemed to be inappropriate. The manufacturer is in this case not liable for resulting damage.

  • Page 11: Warranty Terms

    For your own safety, use only genuine replacement parts and accessories. ESTA accepts no liability for any resulting damage if other products are used. 2.6 Important information on the product...

  • Page 12: Safety

    3 Safety ESTA Apparatebau GmbH & Co. KG 3 Safety 3.1 Hazard prevention DANGER Electric shock from high voltage Severe injury including death possible Any work on the electrical grid and on live components may only be per- formed by an electrician.
  • Page 13 ESTA Apparatebau GmbH & Co. KG Safety 3 DANGER Risk of falling and tripping Danger to life from falling objects or loads Do not stand under suspended loads. Secure the assembly area and mark it out (e.g., with barrier tape).
  • Page 14 3 Safety ESTA Apparatebau GmbH & Co. KG CAUTION Toxic dusts Short-term impairment of the respiratory organs during inhalation Maintenance, cleaning, repair, and emptying work may only be com- pleted by expert personnel. Wear personal protective equipment. Seal the intake port with a sealing plug so it is dust-tight during transport- ation.

  • Page 15: Workstation Ventilation

    ESTA Apparatebau GmbH & Co. KG Safety 3 CAUTION Self-acting movement Minor injuries to body or limbs Always make sure that the castor’s lock is activated during placement. Make sure that the surface can be driven on, is level and sufficiently load bearing.

  • Page 16: Product Safety

    3 Safety ESTA Apparatebau GmbH & Co. KG 3.3 Product safety The following points must be considered to avoid injuries and other risks due to inappropriate use and operation of the product: Assembly, electrical connection, maintenance, initial operation, clean- ing, repair and other work in connection with the product may only be performed by trained specialists.

  • Page 17: Qualified Personnel

    ESTA Apparatebau GmbH & Co. KG Safety 3 3.4 Qualified personnel Trained personnel Trained personnel are those who have been instructed in the correct hand- ling of the product and who are aware of the risks presented by improper use. Personnel must receive instruction on safety equipment. Knowledge of this manual is mandatory.

  • Page 18: Structure And Function

    4 Structure and function ESTA Apparatebau GmbH & Co. KG 4 Structure and function 4.1 Illustration 1 Outlet opening clean air 4 Air guide plate inspection opening 2 Lifting device 5 Control panel 3 Compressed air tank cleaning 6 Filter unit...

  • Page 19: Functional Description

    ESTA Apparatebau GmbH & Co. KG Structure and function 4 4.2 Functional description Procedure principle Room air is extracted using a vacuum in a collection system (e.g. extraction arm, extraction hood) and then dust/smoke is removed in a filter unit. The suction unit attached to the product generates an air current and returns the cleaned air to the atmosphere via the outlet opening.

  • Page 20: Transport And Installation

    5 Transport and installation ESTA Apparatebau GmbH & Co. KG 5 Transport and installation TARGET GROUP: Transport personnel 5.1 Transport DANGER Risk of falling and tripping Danger to life from falling objects or loads Do not stand under suspended loads.

  • Page 21: Set-Up

    Remove the packaging and check the product for damage and com- pleteness The product must not be put into operation if there is damage, or if the delivery is incomplete. Contact ESTA in such cases Any foreign objects inside the product must be removed before start-up 5.2 Set-up...

  • Page 22: Commissioning

    6 Commissioning ESTA Apparatebau GmbH & Co. KG 6 Commissioning TARGET GROUP: Commissioning personnel DANGER Electric shock from high voltage Severe injury including death possible Any work on the electrical grid and on live components may only be per- formed by an electrician.
  • Page 23 ESTA Apparatebau GmbH & Co. KG Commissioning 6 CAUTION Risk of injury when the fan impeller starts up Risk of crushing limbs Only work on the drive motor / fan impeller when the system is switched off. Ensure a freely accessible discharge opening with a protective grid.

  • Page 24: Ambient Conditions For The Product

    6 Commissioning ESTA Apparatebau GmbH & Co. KG NOTICE Material damage Inspect the product before each use for faulty, damaged or missing com- ponents. If there is damage, do not use the product and immediately notify the maintenance personnel responsible.

  • Page 25: Pipeline Connection

    ESTA Apparatebau GmbH & Co. KG Commissioning 6 6.2 Pipeline connection CAUTION Dust deposits in the pipe system Short-term impairment of the respiratory organs during inhalation Check the connected piping system regularly for dust deposits. Observe the minimum air speed required for use and the resulting min- imum airflow volume.

  • Page 26: Electrical Connection

    6 Commissioning ESTA Apparatebau GmbH & Co. KG 6.3 Electrical connection CAUTION Starting up the drive motor / fan impeller when the extraction and outlet pipe are not correctly connected Risk of crushing limbs Check correct connection of the intake and outlet pipe.

  • Page 27: Pneumatic Connection

    ESTA Apparatebau GmbH & Co. KG Commissioning 6 6.4 Pneumatic connection NOTICE Risk of corrosion of the compressed air tank or damage to the filter elements when using unfiltered compressed air Use a compressed air maintenance unit to make sure that only oil-free and water-free compressed air is fed into the product.
  • Page 28 6 Commissioning ESTA Apparatebau GmbH & Co. KG Flip the lifting device lever up ð Collection drawer lowers. Carefully withdraw the collection drawer. Visual inspection for any consolidated product residues of other sub- stances or objects, if necessary empty and clean the collection drawer.

  • Page 29: Operating And Display Elements

    ESTA Apparatebau GmbH & Co. KG Commissioning 6 6.7 Operating and display elements For further information, see the Control manual. Main switch Main switch for turning the product on and off. EMERGENCY-OFF switch, which can be secured with a lock against unintentional activation.

  • Page 30: Monitoring Rotation Direction

    6 Commissioning ESTA Apparatebau GmbH & Co. KG 6.8 Monitoring rotation direction DANGER Electric shock from high voltage Severe injury including death possible Any work on the electrical grid and on live components may only be per- formed by an electrician.

  • Page 31: Activation Operations For Motors

    ESTA Apparatebau GmbH & Co. KG Commissioning 6 6.9 Activation operations for motors Motors with high output without frequency converters should be not be switched on and off within a short period of time too frequently. Otherwise, electrical components could be overloaded. Please observe the table for...

  • Page 32: Operation

    7 Operation ESTA Apparatebau GmbH & Co. KG 7 Operation TARGET GROUP: Operating personnel 7.1 Operating modes Internal mode (manual operation) Selects manual mode. "Internal" mode is a manual mode. The extraction is started and stopped manually. Timer mode (optional)

  • Page 33: Operating The Product

    ESTA Apparatebau GmbH & Co. KG Operation 7 7.2 Operating the product Compressed air Prior to putting the extraction system into operation each time, you must check that the compressed air is connected, pressure is applied (3 - 5 bar) and that the system is in a safe and operational state.

  • Page 34: Symbol Description

    7 Operation ESTA Apparatebau GmbH & Co. KG 7.3 Symbol description Product name Warning message present. System runs via external operation. System runs in manual operation. System runs via timer clock. SD card inserted (optional). No SD card inserted (optional).

  • Page 35: Potential-Free Contact (Optional)

    ESTA Apparatebau GmbH & Co. KG Operation 7 7.3.1 Potential-free contact (optional) The product is connected to a potential-free contact. The countdown is displayed in order to change the operating mode, if ne- cessary. The extraction starts after the countdown has elapsed.

  • Page 36: During Operation

    7 Operation ESTA Apparatebau GmbH & Co. KG 7.3.3 During operation The display switches to show "sensors". The displayed data relates to various optional sensors. On start-up of the system, additional operating parameters, such as actual and setpoint volume flow, frequency and differential filter pressure are dis- played in run mode.

  • Page 37: Service Menu

    ESTA Apparatebau GmbH & Co. KG Operation 7 7.3.4 Service menu Various settings of the product can be viewed or changed in the main ser- vice menu. Certain areas are password-protected and identified with a lock symbol. After successful CODE entry, these areas can be opened and cor- responding parameters can be changed.
  • Page 38 Press and hold the button for approx. 3 seconds. Release the button when the display blinks. CODE entry is activated. Notify ESTA customer service of the displayed reference (XXXXX). You receive a 5-digit access code. The access code is valid in ADMIN mode for approx. 1 operating hour.

  • Page 39: Jet Impulse Cleaning

    ESTA Apparatebau GmbH & Co. KG Operation 7 7.4 Jet impulse cleaning CAUTION Release of compressed air pulses when filter elements are be- ing cleaned Risk of hearing damage Wear personal protective equipment. Do not open the product during cleaning.

  • Page 40: Manual Cleaning

    7 Operation ESTA Apparatebau GmbH & Co. KG 7.4.2 Manual cleaning NOTICE Dust leaks at the extraction points In the event of manual cleaning, dust may leak from the extraction points during cleaning due to the pulse-like introduction of compressed air if the suction assemblies are not running.

  • Page 41: Servicing And Maintenance

    ESTA Apparatebau GmbH & Co. KG Servicing and maintenance 8 8 Servicing and maintenance TARGET GROUP: Maintenance and cleaning staff CAUTION Toxic dusts Short-term impairment of the respiratory organs during inhalation. Maintenance, cleaning, repair, and emptying work may only be com- pleted by expert personnel.

  • Page 42: Operating And Auxiliary Materials

    8 Servicing and maintenance ESTA Apparatebau GmbH & Co. KG 8.1 Operating and auxiliary materials NOTICE Material damage caused by aggressive cleaning agents and in- correct cleaning methods Damage to seals, surfaces or plastics on the product Do not use any aggressive cleaning agents which might attack seals, surfaces or plastics.

  • Page 43: Maintenance Table

    ESTA Apparatebau GmbH & Co. KG Servicing and maintenance 8 8.2 Maintenance table NOTICE Adjusting the maintenance interval to the operating time The inspection and maintenance intervals specified here refer to normal ap- plication conditions. In difficult conditions, e.g. increased separation volume and extended daily operating hours, the specified intervals must be shortened.

  • Page 44: Visual Inspection

    8 Servicing and maintenance ESTA Apparatebau GmbH & Co. KG 8.3 Visual inspection Parts and components on the product exhibiting damage must be replaced immediately with new original ESTA parts. Daily Check the complete product and its parts for damage Check the product and its parts for dirt and clean as necessary, see Cleaning the product [} 54]...

  • Page 45: Functional Check

    Annually Check all electrical devices in accordance with VDE 0701 - 0702, VDE 0600 Contact ESTA maintenance service to check the volume flow, vacuum and current consumption 8.5 Check the filter elements Condition of the filter elements...

  • Page 46: Emptying The Compressed Air Tank

    8 Servicing and maintenance ESTA Apparatebau GmbH & Co. KG 8.6 Emptying the compressed air tank CAUTION Risk of hearing damage Release of compressed air pulses when filter elements are being cleaned. Wear hearing protection. After a longer period of operation, condensate collects in the compressed air tank.

  • Page 47: Check Safety Valve

    ESTA Apparatebau GmbH & Co. KG Servicing and maintenance 8 8.7 Check safety valve The function of the safety valve must be checked every six months. The valve is lifted by means of a knurled screw. In the event of leakage or con- tamination, lift the safety valve several times.

  • Page 48: Changing The Filter Cartridge

    8 Servicing and maintenance ESTA Apparatebau GmbH & Co. KG 8.9 Changing the filter cartridge CAUTION Toxic dusts Short-term impairment of the respiratory organs during inhalation. Maintenance, cleaning, repair, and emptying work may only be com- pleted by expert personnel.
  • Page 49 ð Dust must not be agitated. 14. Unpack the new, original ESTA filter cartridges, check the fit of the seal on the filter cartridge, and adjust as needed. 15. Insert the filter cartridge and turn it approx. one ¼ rotation anti-clock- wise.

  • Page 50: Replacing Filter Mats

    8 Servicing and maintenance ESTA Apparatebau GmbH & Co. KG 8.10 Replacing filter mats WARNING Risk of crushing when removing and fitting covers Hand injuries Do not reach between the housing and the cover. Wear gloves. CAUTION Toxic dusts Short-term impairment of the respiratory organs during inhalation.

  • Page 51: Emptying The Collection Container

    10. Place the filter mat in the disposal beg provided. ð Used filter mat have been removed and are ready for disposal. 11. Unpack and insert the new, genuine ESTA filter mat. ð The filter mat has been replaced. 12. Reinstall cover.
  • Page 52 8 Servicing and maintenance ESTA Apparatebau GmbH & Co. KG When removing the disposal carton, a cover is used to ensure the dust-tight sealing of the collected material and to restrict any contamination. Prepare this before emptying the disposal unit as follows: Switch off the product and secure it against reactivation.

  • Page 53: Clean The Air Guide Plate

    ESTA Apparatebau GmbH & Co. KG Servicing and maintenance 8 8.12 Clean the air guide plate DANGER Risk of fire due to deposits Deposits from dust trails and particles can cause a fire on the baffle/air baffle Remove adhesions and deposits from the baffle/air baffle and the in- spection cover regularly.

  • Page 54: Cleaning The Product

    8 Servicing and maintenance ESTA Apparatebau GmbH & Co. KG 8.13 Cleaning the product DANGER Risk of fire due to deposits Deposits from dust trails and particles can cause a fire on the baffle/air baffle Remove adhesions and deposits from the baffle/air baffle and the in- spection cover regularly.

  • Page 55: Faults And Rectification

    ESTA Apparatebau GmbH & Co. KG Faults and Rectification 9 9 Faults and Rectification TARGET GROUP: Maintenance staff DANGER Electric shock from high voltage Severe injury including death possible Any work on the electrical grid and on live components may only be per- formed by an electrician.

  • Page 56: Product

    9 Faults and Rectification ESTA Apparatebau GmbH & Co. KG 9.1 Product Fault possible cause fault clearance The product has insuffi- The holes in the filter Replace used filter ele- cient extraction power elements are so ments with new ones...

  • Page 57: Fan And Drive Motor

    ESTA Apparatebau GmbH & Co. KG Faults and Rectification 9 9.2 Fan and drive motor Fault possible cause fault clearance Leakage at the shaft Sealing element worn. Notify ESTA customer passage service. The desired air quantity Rotation direction not Change rotation direc- is not reached correct.

  • Page 58: Display Error Messages

    9 Faults and Rectification ESTA Apparatebau GmbH & Co. KG 9.3 Display error messages E01 – Cycle protection The control unit recognises when the extraction has been activated and de- activate repeatedly in rapid succession over a short time. This is not per- missible operation.
  • Page 59 ESTA Apparatebau GmbH & Co. KG Faults and Rectification 9 E05 – 24 V release The control unit recognises if the system door(s) are not completely closed. During extraction mode, the control unit interrupts the extraction, which cannot be restarted, and this message appears.

  • Page 60: Display Fault Messages

    9 Faults and Rectification ESTA Apparatebau GmbH & Co. KG 9.4 Display fault messages Power supply The control unit recognises when the internal voltage supply is below 22V DC. Parts of the control unit will be damaged or rendered unusable. The extraction cannot be started.

  • Page 61: Messages

    Inform the ESTA maintenance service. System clock Inform the ESTA maintenance service to replace the support battery. Switching off during operation When switching on, the control unit recognises when the dust system has been switched off directly at the main switch during operation. This is not permissible operation.

  • Page 62: Error Codes

    Motor blocked. Inspect the motor. Motor was switched on/off too Observe permissible Switch-on pro- often within a short period of cedures for motors. time. FC consumes too much current. Contact ESTA customer service. 62 / 72 09740-52-02-00_DUSTOMAT 4 eco+...

  • Page 63: Decommissioning

    ESTA Apparatebau GmbH & Co. KG Decommissioning 10 10 Decommissioning TARGET GROUP: Commissioning personnel CAUTION Toxic dusts Short-term impairment of the respiratory organs during inhalation. Maintenance, cleaning, repair, and emptying work may only be com- pleted by expert personnel. Wear personal protective equipment.

  • Page 64: Packing And Storage

    11 Packing and storage ESTA Apparatebau GmbH & Co. KG 11 Packing and storage TARGET GROUP: Transport personnel 11.1 Packaging DANGER Risk of falling and tripping Danger to life from falling objects or loads Do not stand under suspended loads.

  • Page 65: Storage

    ESTA Apparatebau GmbH & Co. KG Packing and storage 11 Transport The product is transported in accordance with general logistics guidelines. 11.2 Storage Store the product in a dry room if it is not required for a longer period of time.

  • Page 66: Disposal

    Contamination Due to contamination of the extraction system with dust hazardous to health, the system or its parts cannot be returned to ESTA. Dispose of col- lected material and filter elements according to the country-specific and re- gional laws and regulations.

  • Page 67: Technical Data

    ESTA Apparatebau GmbH & Co. KG Technical data 12 12 Technical data NOTICE Differing technical data for special versions The potentially differing technical data for special versions of the stand- ard product can be found on the type plate We reserve the right to make technical changes.

  • Page 68: Replacement Parts List

    12 Technical data ESTA Apparatebau GmbH & Co. KG 12.1 Replacement parts list NOTICE Improper storage Material damage Store spare parts in the original packaging until use. Observe storage temperature. DUSTOMAT 4-10 4-24 Replacement parts Unit Article number Antistatic filter cartridge...

  • Page 69: Ec/Eu Declaration Of Conformity

    ESTA Apparatebau GmbH & Co. KG EC/EU Declaration of Conformity 13 13 EC/EU Declaration of Conformity pursuant to EC guideline Machinery 2006/42/EC Appendix II, Part 1 A Name of manufacturer: ESTA Apparatebau GmbH & Co. KG Address: Gotenstr. 2 – 6...
  • Page 70 THE WORLD OF EXTRACTION...
  • Page 71 Think about tomorrow today! ESTA MAINTENANCE SERVICE OFFERS THESE ADVANTAGES! Check of your extraction system by an experi- Preserving the value retention of your system enced and well trained team of ESTA service Compliance with statutory provisions technicians Detailed maintenance documentation as veri-...
  • Page 72 ESTA Apparatebau GmbH & Co. KG Gotenstrasse 2 – 6 89250 Senden / GERMANY Telephone +49 (0) 7307 804-0 Fax +49 (0) 7307 804-500 E-Mail info@esta.com...

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