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Solplanet Ai-LB 5K Pro Installation Manual

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Summary of Contents for Solplanet Ai-LB 5K Pro

  • Page 2: Table Of Contents

    Content General information ..........................1 About this document ..........................1 Area of the validity ............................ 1 Target group ............................. 1 Symbols ..............................2 Safety ..............................3 Intended use ............................. 3 Important safety instructions ........................3 Symbols on the label ..........................4 Unpacking and storage ..........................
  • Page 3 Technical data ............................28 Handling Precautions and Guidelines for Product .................. 29 Maintenance ............................31 Recycling and disposal .......................... 32 EU declaration of conformity ......................... 32 Service and warranty ..........................32 Contact ..............................33...

  • Page 5: General Information

    Ai-LB Pro battery energy storage system (BESS). You will find the latest version of this document and further information on the BESS in PDF format at www.solplanet.net. It is recommended that this document be readily accessible at all times.

  • Page 6: Symbols

    1.4 Symbols DANGER Indicates a hazardous situation which, if not avoided, will result in death or serious injury. WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury. CAUTION Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. NOTICE Indicates a situation which, if not avoided, can result in property damage.

  • Page 7: Safety

    2 Safety 2.1 Intended use The Ai-LB 5K Pro is a BESS is for both residential and commercial applications and operates with Solplanet hybrid inverters. It is a low voltage Li-ion BESS.  It can be operated in on-grid, off-grid and backup modes with all officially compatible Solplanet inverters.

  • Page 8: Symbols On The Label

    CAUTION Risk of injury due to weight of product！ Injuries may result if the product is lifted incorrectly or dropped while being transported or mounted. Lift and transport the product carefully.  Wear suitable personal protective equipment, in accordance with local regulations, when working on the product. ...

  • Page 9: Unpacking And Storage

    Check the scope of delivery for completeness and any visible external damage. Contact your supplier if the package is damaged upon delivery or is incomplete. Object Item Name Details Quantity Notes Ai-LB 5K Pro Battery 460x165x652 mm 18.11x6.50x25.67 in Positive: orange plug, 25 mm² / 4 AWG, L:1.5 m (59.06 in) to SC25-8 ring terminal.

  • Page 10: Product Storage

    3.2 Product storage Suitable storage is required if the equipment is not installed immediately: Store the battery in the original packing case.  The storage temperature must be between -15°C ~ +55°C , and the storage relative humidity must be 5~95% RH, non- ...

  • Page 11: Product Overview

    4 Product overview 4.1 Dimensions 4.2 Interfaces and functions UM0046_Ai-LB 5K Pro_EN_V01_0124...
  • Page 12 RS485- CAN-H CAN-L BMS- BMS- BMS- BMS- LINK OUT RS485- RS485- CAN-H CAN-L WiFi Socket port description Side View Description Use Wifi stick for remote software update. Please contact Solplanet after-sales service department to implement specific operations. UM0046_Ai-LB 5K Pro_EN_V01_0124...

  • Page 13: Basic System Solution

    4.3 Basic system solution The photovoltaic energy storge power generation system is composed of the following parts. UM0046_Ai-LB 5K Pro_EN_V01_0124...

  • Page 14: Mounting

    5 Mounting 5.1 Requirements for mounting 5.1.1 Requirements for Installation Location DANGER Danger to life due to fire or explosion！ Despite careful construction, electrical devices can cause fires. This can result in death or serious injury. Do not mount the product in areas containing highly flammable materials or gases. ...
  • Page 15 UM0046_Ai-LB 5K Pro_EN_V01_0124...
  • Page 16 5.1.2 Tools The tools in the following table may be needed during the installation. Phillips-screwdriver Phillips Screwdriver Bit Marker pen Specification: M5/M6 Specification: M5 / M6 Torque wrench Wrench Twist drill(12mm) Specification: M8 Level Heat Gun Electric Drill Network Cable Crimping Tool Wire Stripper Crimping Pliers Scissor...

  • Page 17: Mounting

    Insulated gloves Safety goggles Safety shoes 5.2 Mounting Step 1： Measure the mounting space (position a cardboard the same size as the battery). Mark the fixed position with the "Mounting Locating Plate(H)" Step 2： Use an impact electric drill to drill holes in the concrete or stone (fireproof) wall, the drilling depth is between 80mm and 85mm: The drill diameter is 12 mm.
  • Page 18 Step 3： 1. Tighten the "Expansion Screw（F）" slightly and put it into the hole. Knock the expansion bolt with a rubber hammer until all the expansion plugs enter into the hole. 2.Screw out the bolts and remove the spring washer and flat washer. Step 4：...

  • Page 19: Stack Mounting

    Secure the PACK from the side using "Screws(G)". 5.3 Stack Mounting 1. The Ai-LB 5K Pro battery system supports capacity expansion. Up to five batteries can be stacked. The expandable capacity of the battery system ranges is 100~500Ah, without increasing output power of 5.12kW.
  • Page 20 UM0046_Ai-LB 5K Pro_EN_V01_0124...

  • Page 21: Electrical Connection

    6 Electrical connection 6.1 Requirements for the Electrical connection 6.1.1 Power Cable Material List (plug components may be purchased separately from supplier). Plug sub assembly Cable sealing ring Plug protection cover Procedure Schematic picture 1.Route the cable through the isolation cable sealing ring and Plug protection cover.
  • Page 22 Battery to Inverter Communication Cable 6.1.3 Install an isolation device Install an isolation device (i.e., a circuit breaker) between the inverter and the battery system to run both positive and negative conductor overcurrent protection. The steps for installing isolation devices (i.e., circuit breakers) are as follows: 1.

  • Page 23: Single Unit Connection

    6.2 Single Unit Connection NOTICE Before electrical connection, ensure that the circuit breaker/power switch of the battery and all switches connected to the energy storage are in the OFF state. Otherwise, electric shock may occur. The rated output power of the cable connection is 3 kW; SOC>70% The output power is 5 kW. Install circuit breakers based on local regulations.

  • Page 24: Communication Connection

    6.4 Communication Connection Step 1： Route the communications cable through the "RJ45 Water-proof Wiring Terminal（I）” Step 2： Connect the communications cable to the RJ45 port (labelled “Inverter”). Step 3： Tighten the RJ45 cable cover. Step 4： Connect the other end of the communication cable to the inverter. UM0046_Ai-LB 5K Pro_EN_V01_0124...

  • Page 25: Power Cable Connection

    6.5 Power Cable Connection 6.6 Turn On Battery Step 1：Turn on the DC isolator on the BESS while the power switch is off. Step 2：Press the “Power Switch” to turn on battery. After five seconds, the blue LED flashes to indicate normal operation. Step 3：Close the top cover after the battery is turned on.

  • Page 26: Shutdown Battery

    State Standby Charge Discharge Failure Light LED illuminates for LED illuminates for Permanently 0.25 S / LED turns 0.5 S / LED turns Continuous blinking illuminated off for 0.75 S off for 0.5 S Remarks When the battery starts up, the red and blue lights alternately blink, indicating that the battery self-test is normal 6.7 Shutdown Battery Step 1：...

  • Page 27: Multi-Unit Connection With Bus-Bars/Combiner Box (3-Unit Example)

    160kW peak respectively. Step 3： Install circuit breakers based on local regulations. It is recommended to cooperate with Solplanet low-voltage combiner box. You can also use a 40*4 mm² copper bar with a flow capacity of 500A as the bus bar.

  • Page 28: Multi-Unit Connection Without Bus-Bars (3-Unit Example)

    6.9 Multi-Unit Connection without Bus-Bars (3-unit example) Step 1： This wiring method will allow a max. power output of 5 kW continuous, limited by the wiring and connectors. Ensure the connected inverter does not exceed 5 kW/100 A continuous during both charge and discharge. Step 2：...
  • Page 29 6.9.3 Power Cable Connection Parallel cable needs to be purchased extra. 6.9.4 Turn On Battery Bank Please follow step 6.6. Make sure all isolators are turned on before pressing the power switches on all batteries. UM0046_Ai-LB 5K Pro_EN_V01_0124...

  • Page 30: Commissioning

    Step 3： Start inverter according to the inverter start-up procedure. Step 4： Commission the inverter according to the inverter commissioning procedure using the Solplanet App. Step 5： Read the battery status information using the Solplanet App and confirm that the BESS is communicating with the inverter.

  • Page 31: Decommissioning The Product

    8 Decommissioning the product Procedure： Step 1： Switch off the inverter by first turning off the AC circuit breaker downstream of the AC output of the inverter and second by turning off the inverter DC switch. Step 2：Switch off the BESS. Ensure that the Power Switch LED is OFF. Step 3：...

  • Page 32: Technical Data

    9 Technical data Key Item Specification Remark Rated Capacity 100 Ah Rated Voltage 51.2 Vdc Working Voltage Range 44.8-58.4 V Rated Energy 5.12 kWh Max. Parallel Quantity Max. 32 sets in parallel, 163.84 kWh Rated Charging 0.6 C, 60 A Current Max.

  • Page 33: Handling Precautions And Guidelines For Product

    10 Handling Precautions and Guidelines for Product These Handling Precautions and Guidelines for Rechargeable Battery System (“Handling Precautions and Guidelines”) shall only apply to the packs manufactured by AISWEI New Energy Technology (Yangzhong) Co., Ltd (hereinafter referred to as “AISWEI”). Customer shall strictly follow these Handling Precautions and Guidelines, and shall alert its customers, contract manufacturers, agents, distributors, service providers and end users of the risks of the packs and shall ensure that Customer’s obligations as specified in the Document as well as the Handling Precautions and Guidelines are, through a printed label on host device, or through Customer’s...
  • Page 34 Do not short circuit the positive (+) and negative (-) terminals. If the pack is short circuited, it generates  excessive current, which may result in overheating, explosion, or fire within the pack . Do not throw or drop the pack. Strong impact may damage the protective devices and an abnormal ...

  • Page 35: Maintenance

    11 Maintenance To ensure the long-term running of the energy storage system (hereinafter referred to as “ the system”), you are advised to perform the following maintenance operations Check content Maintenance method Maintenance cycle Check whether the appearance of the system is ...

  • Page 36: Recycling And Disposal

    If these conditions are not met, Solplanet has the right to refuse to provide with the relevant warranty service.

  • Page 37: Contact

    15 Contact EMEA Service email: service.EMEA@solplanet.net APAC Service email: service.APAC@solplanet.net LATAM Service email: service.LATAM@solplanet.net AISWEI Pty Ltd. Hotline: +61 390 988 674 Add.: Level 40, 140 William Street, Melbourne VIC 3000, Australia AISWEI B.V. Hotline: +31 208 004 844 (Netherlands) +48 134 926 109 (Poland) Add.: Barbara Strozzilaan 101,5e etage, kantoornummer 5.12,1083HN Amsterdam, the Netherlands...
  • Page 38 UM0046_Ai-LB 5K Pro_EN_V01_0124...

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