BERG ZS2.2 FF-8 Instruction Manual

Oil-free scroll compressor

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Instruction Manual(Original)

■ Oil-Free Scroll Compressor

This instruction manual explains important warnings, precautions and instructions for safe operation.

Please read this instruction manual and make sure that you have completely understood its

contents before putting the machine into operation.

For immediate reference, please keep this instruction manual ready and within reach.

Before use, please complete the chart below for future repair and maintenance work.

Serial No.

Dealer

Purchase date

Date of first operation

EN_Instruction manual_ZS

ZS2.2 FF - 8

ZS2.2 FF - 10

ZS3.7 FF - 8

ZS3.7 FF - 10

Page 1 of 43

Version 01.0 / 03.2024

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Page 1 Instruction Manual(Original) ■ Oil-Free Scroll Compressor ZS2.2 FF - 8 ZS2.2 FF - 10 ZS3.7 FF - 8 ZS3.7 FF - 10 This instruction manual explains important warnings, precautions and instructions for safe operation. Please read this instruction manual and make sure that you have completely understood its contents before putting the machine into operation.
Page 2 Important information - Safety precautions Important information Please, read this instruction manual and make sure that you have understood its contents. The operator must be completely familiar with the requirements described in this instruction manual including important warnings, precautions and instructions for operation.
Page 3 For safe operation Safety precautions WARNINGS Risk of failure or damage Risk of explosion, fire or Never use the unit to compress anything other property damage than air. Never install a unit in a flammable environment, or in an environment that Compressing other types of gas can cause contains flammable gases (acetylene, explosion, fire or failure.
Page 4 For safe operation Safety precautions WARNINGS Install electrical disconnecting device Risk of motor damage Please install the correct sizes of breakers / This unit does not have an electrical fuses to protect the compressor. disconnecting device. Make sure to install appropriateovercurrentandoverload Otherwise, it can cause motor fires or failures.
Page 5 For safe operation Safety precautions CAUTION Dangers while unpacking the unit Danger of running the unit at Make sure you follow the instructions when abnormal temperatures or unpacking the unit. high humidity The unit must be transported and stored at Otherwise, it can cause falls, damage, failures temperatures between 2 and 40°C and a or injuries.
Page 6 For safe operation Safety precautions CAUTION Risk of excessive vibrations or the unit Risk of failure Make sure the maximum pressure does not falling down exceed the specified pressure. Make sure that the unit is installed properly. If this is not the case, there is a risk of a If this is not the case, there is a danger of the Proper shortened operation lifetime of the air end or...
Page 7 Where to attach stickers Where to attach warning stickers Danger! Moving parts. You run the risk of crushing your hands. Danger! Electric shock. Do not touch, there is a serious risk of suffering electric shocks. Caution! Hot surface. There is a risk of inflicting serious burns upon yourself.
Page 8: Table Of Contents
Contents - 2 - Important information - Safety precautions ..............- 3 - For safe operation ......................- 7 - Where to attach stickers ....................- 8 - Contents ......................... - 9 - Before use ........................- 9 - Check the product ....................-10- Transportation ......................
Page 9: Before Use
Before use Check the product ● Check whether model designation and cycle of the product are identical with the product you ordered. Meaning of the model designation: ＳＬＰＥー１５１Ｅ E : Series mark SL : Scroll Blank : 8 bar P : Control by pressure switch 1 : 10 bar E : EU specifications...
Page 10: Transportation
Before use Transportation CAUTION Unpacking Make sure you open the packaging at the correct side and follow the instructions when you unpack the unit. If this is not the case, the unit can fall down and suffer damage, furthermore it can lead to injuries or a failure of the unit.
Page 11: Description Of The Individual Components
Description of the individual components 3 Top cover panel 1 Control panel 4 Right cover panel 2 Front cover panel 6 Left cover panel 5 Back cover panel EN_Instruction manual_ZS Page 11 of 43 Version 01.0 / 03.2024...
Page 12 Description of the individual components 4 Ball valve 1 Motor 5 Magnetic contactor for motor and Thermal relay 2 Air intake filter set 6 Terminal box 3 Air end 7 Ventilation fan 8 Safety valve 9 Pressure switch EN_Instruction manual_ZS Page 12 of 43 Version 01.0 / 03.2024...
Page 13: Installation
Installation Precautions during installation CAUTION WARNING Do not use the unit in an area which is exposed to rain, steam or high humidity. High Humidity can cause electric shock or fire. Do not install in an area with corrosive gas (ammonia, acid, salinity, ozone gas, sulphur dioxide).
Page 14 Installation ● Unpacking the unit WARNING Heavy unit. Do not lift manually. Make sure that there is enough space around the unit. Please, handle the unit carefully. When you unpack the unit, watch out so that you do not hurt yourself. ●...
Page 15 Installation ● Removing the fastened components Open the front cover panel and remove the yellow marked fixing screws (two pieces) as well as the L-shaped angle bracket (one piece). These parts serve to prevent damage during transportation. Fastened components EN_Instruction manual_ZS Page 15 of 43 Version 01.0 / 03.2024...
Page 16: Piping
Installation Piping (1) When you determine the diameter of the pressure pipe, please, take into consideration a possible loss of pressure. (2) Connect the exit of the compressor with the compressed air line by using a rubber hose and a flexible tube. A direct connection to the rigid pipe can transfer the vibrations of the compressor to the compressed air piping.
Page 17: Wiring
Installation Wiring ● Precautions during wiring WARNING Disconnect the plug of the main power supply Make sure you have disconnected the plug of the main power supply before you carry out any maintenance or wiring jobs. If you fail to do so, there is a risk of heavy electrical shocks and extremely serious injuries.
Page 18 Installation ● Instructions for wiring (three-phase model) (1) Remove front cover panel. (2) Remove the cover of the control box. (3) Make sure the electric power supply (L1, L2, L3, N) and the grounding have been connected correctly. ● Wiring regulations Cable sizes Nominal Specified...
Page 19: Control Panel
Control panel Description of the control functions Power lamp Emergency Hour Operation Pressure gauge stop button meter switch ● Pressure gauge Indication of pressure in the receiver integrated into the unit ● Emergency stop button Push the emergency stop button to stop the compressor immediately in case of emergency.
Page 20: Initial Operation
Initial operation Initial start-up Preparation (1) Check whether the pipes at the compressed air tank etc. have been firmly connected. (2) Open the ball valve of the compressor / dryer / tank. (3) Connect the compressor to the power source (main switch; plug). CAUTION Make sure that the ball valve stays open while the compressor is in operation.
Page 21 Initial operation Initial start-up Hour Pressure gauge meter Ball valve Turn of completely the valve of the air receiver. Operation Emergency switch stop button Operation Turn on the operation switch and start to run the unit ATTENTION If the direction of rotation is incorrect, there is no increase in pressure and abnormal noise is detected.
Page 22 Initial operation ● Check increase in pressure. Check whether the compressor starts and the pressure increases. ● Check maximum increase in pressure. Check whether the compressor reaches the maximum pressure while the ball valve is closed. max. pressure Model (bar) SLPE-15E SLPE-22E-M / T SLPE-37E...
Page 23: Maintenance
Maintenance Precautions during maintenance work WARNINGS maintenance work Prescribed Make sure to carry out prescribed maintenance jobs. If this is not the case, it can lead to failures and a decrease in performance. Besides that there is a risk of injury. Switches and power supply Make sure to turn off the switch and to remove the power cord while performing maintenance work.
Page 24: Standard Maintenance Intervals
Maintenance The following maintenance intervals are based on an ambient temperature of approximately 30 °C. If the ambient temperature is higher, we recommend to shorten the maintenance intervals by 30 % for each increase of 5 °C. ◆ The standard maintenance period does not match our warranty period. Standard maintenance intervals ●For 8 bar models (SLPE-15E / 22E-M/T / 37E) Inspected...
Page 25 Maintenance ● For 10 bar models (SLPE-151E / 221E-M/T / 371E) Inspected Periodical maintenance Components Every Every Every Every Every Operating hours 400 h 2,500 h 5,000 h 10,000 h 15,000 h Daily Every Once Every Every Every Interval 2 months a year 2 years 4 years...
Page 26: How To Carry Out Maintenance Work
Maintenance How to carry out maintenance work Every 400 operating hours or every two months ● Intake air filter ① Remove the cover of the intake air filter as shown in the picture. ② Remove the filter element as shown in the picture. ③...
Page 27: Large Maintenance Intervals
Maintenance How to carry out maintenance work ● Belt tension Check if the V-belt makes sliding noises due to low belt tension when starting the unit. If this is the case, the belt tension must be readjusted or the V-belt must be replaced with a new one.
Page 28: Problems And Remedies
Problems and remedies Measures to be taken in extraordinary situations In the cases listed below the situation and its causes need to be examined meticulously and the necessary measures need to be taken. If you do not find the cause and if you cannot take corresponding measures, contact the distributor who sold the unit to you.
Page 29: Technical Data
Technical data 1.5 kW Compressor designation SLPE-15E SLPE-151E Air end SL-140EB Installation indoors pressure Atmospheric pressure Intake temperature 2~40°C Operation control Pressure switch Operating pressure 6.5~8 8~10 F.A.D. L/min (*1) Rotation speed (50 Hz) 2260 1850 Drive method V-belt Intake temperature + a maximum of 30 °C Discharge air ℃...
Page 30 Technical data 2.2 kW Compressor designation SLPE-22E-M SLPE-221E-M Air end SL-140EB Installation indoors pressure Atmospheric pressure Intake temperature 2~40°C Operation control Pressure switch Operating pressure 6.5~8 8~10 F.A.D. L/min (*1) Rotation speed (50Hz) 3200 2850 Drive method V-belt Intake temperature + a maximum of 30 °C Discharge air ℃...
Page 31 Technical data 2.2 kW Compressor designation SLPE-22E-T SLPE-221E-T Air end SL-140EB Installation indoors pressure Atmospheric pressure Intake temperature 2~40°C Operation control Pressure switch Operating pressure 6.5~8 8~10 F.A.D. L/min (*1) Rotation speed (50 Hz) 3200 2850 Drive method V-belt Intake temperature + a maximum of 30 °C Discharge ℃...
Page 32 Technical data 3.7 kW Compressor designation SLPE-37E SLPE-371E Air end SL-165E SL-1651E Installation indoors pressure Atmospheric pressure Intake temperature 2~40°C Operation control Pressure switch Operating pressure 6.5~8 8~10 F.A.D. L/min (*1) Rotation speed (50Hz) 3150 Drive method V-belt Intake temperature + a maximum of 30 °C Discharge ℃...
Page 33: Appendix
Appendix Outer dimensions 1.5 kW Notice Place and operate the compressor on a level surface. Make sure you place and operate the compressor indoors. This compressor is air-cooled. So if you put the compressor into operation in a small room, the room temperature will rise. If the room temperature will exceed 40°C, please start the exhaust duct or ventilating fan.
Page 34 Appendix Outer dimensions 2.2 kW Notice Place and operate the compressor on a level surface. Make sure you place and operate the compressor indoors. This compressor is air-cooled. So if you put the compressor into operation in a small room, the room temperature will rise. If the room temperature will exceed 40°C, please start the exhaust duct or ventilating fan.
Page 35 Appendix Outer dimensions 2.2 kW Notice Place and operate the compressor on a level surface. Make sure you place and operate the compressor indoors. This compressor is air-cooled. So if you put the compressor into operation in a small room, the room temperature will rise. If the room temperature will exceed 40°C, please start the exhaust duct or ventilating fan.
Page 36 Appendix Outer dimensions 3.7 kW Notice Place and operate the compressor on a level surface. Make sure you place and operate the compressor indoors. This compressor is air-cooled. So if you put the compressor into operation in a small room, the room temperature will rise. If the room temperature will exceed 40°C, please start the exhaust duct or ventilating fan.
Page 37: Circuit Diagram
Appendix Circuit diagram Terminal block Operation switch ON Operation switch OFF Emergency switch Relay Magnetic conductor Thermal relay Pressure switch Fuse Fuse Motor for compressor Motor for fan Earth EN_Instruction manual_ZS Page 37 of 43 Version 01.0 / 03.2024...
Page 38 Appendix Circuit diagram Terminal block Operation switch ON Operation switch OFF Emergency switch Relay Magnetic conductor Thermal relay Down transformer Pressure switch Fuse Fuse Motor for compressor Motor for fan Earth Thermal Switch Heater EN_Instruction manual_ZS Page 38 of 43 Version 01.0 / 03.2024...
Page 39: Piping Diagram
Appendix Piping diagram EN_Instruction manual_ZS Page 39 of 43 Version 01.0 / 03.2024...
Page 40: Warranty
Warranty Warranty - The products or spare parts of BERG Kompressoren GmbH are subject to a guarantee of twenty-four (24) months starting from the invoice date or five thousand (5,000) operating hours, depending on which variant applies first, unless otherwise agreed in writing.
Page 41: Loss Of Warranty
- If the unit was dismantled, modified or repaired without the authorization of BERG Kompressoren GmbH. - In case of delayed payment or other breaches of contract.
Page 43 BERG Kompressoren GmbH Medienstraße 35, 47807 Krefeld, Germany Tel : +49 (0) 2151 568 9550 www.berg-kompressoren.de...
Page 44 (leakages, level, pre-filter... ) Signature of customer (authorized person/engineer): Signature of distributor/service partner: Date: Your signature confirms that the above mentioned BERG Kompressoren GmbH equipment has been properly installed and that your compressor has been handed over and functions correctly!

This manual is also suitable for:

Zs2.2 ff-10 Zs3.7 ff-8 Zs3.7 ff-10

BERG ZS2.2 FF-8 Instruction Manual

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