Carrier Performance 25TPB7 Installation Instructions Manual
Carrier Performance 25TPB7 Installation Instructions Manual

Carrier Performance 25TPB7 Installation Instructions Manual

2-stage heat pump with puron® refrigerant and intelisense™ technology 2 to 5 tons

Advertisement

Quick Links

25TPB7
Performance™ Series 2-Stage Heat Pump
with Puron® Refrigerant and
InteliSense™ Technology
2 To 5 Tons
NOTE: Read the entire instruction manual before starting the installation.
SAFETY CONSIDERATIONS
IMPORTANT: This appliance shall only be installed by EPA qualified
personnel having appropriate certification. This appliance is not
intended for use by persons (including children) with reduced physical,
sensory or mental capabilities or lack of experience and knowledge,
unless they have been given supervision or instruction concerning use of
the appliance by a person responsible for their safety
Improper installation, adjustment, alteration, service, maintenance, or
use can cause explosion, fire, electrical shock, or other conditions which
may cause death, personal injury, or property damage. Consult a
qualified installer, service agency, or your distributor or branch for
information or assistance. The qualified installer or agency must use
factory-authorized kits or accessories when modifying this product.
Refer to the individual instructions packaged with the kits or accessories
when installing.
Follow all safety codes. Wear safety glasses, protective clothing, and
work gloves. Use quenching cloth for brazing operations. Have a dry
powder or C02 fire extinguisher available. Read these instructions
thoroughly and follow all warnings or cautions included in literature and
attached to the unit. Consult local building codes and current editions of
the National Electrical Code (NEC) NFPA 70. In Canada, refer to
current editions of the Canadian Electrical Code CSA 22.1.
Proper tools should be used that are designed for the refrigerant of the
unit being installed. For A2L refrigerants, non-sparking tools are
required. A refrigerant detector should be used prior to and during the
installation process to check for leaks. Open flames or other ignition
sources should not be present except during brazing. Brazing should
only take place on refrigerant tubes that are open to the atmosphere or
have been properly evacuated
Recognize safety information. This is the safety-alert symbol
When you see this symbol on the unit and in instructions or manuals, be alert to the potential
for personal injury. Understand these signal words; DANGER, WARNING, and CAUTION.
These words are used with the safety-alert symbol. DANGER identifies the most serious
hazards which will result in severe personal injury or death. WARNING signifies hazards
which could result in personal injury or death. CAUTION is used to identify unsafe practices
which would result in minor personal injury or product and property damage. NOTE is used
to highlight suggestions which will result in enhanced installation, reliability, or operation.
WARNING
!
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury or death.
Before installing, modifying, or servicing system, main electrical
disconnect switch must be in the OFF position. There may be more than
1 disconnect switch. Lock out and tag switch with a suitable warning
label.
Installation Instructions
WARNING
!
EXPLOSION HAZARD
Failure to follow this warning could result in
death, serious personal injury, death, and/or
property damage.
Never use air or any gas containing oxygen for
leak
compressors. Never allow compressor suction
pressure to operate in a vacuum with service
valves closed.
pump-down instructions.
Installation Recommendations
NOTE: In some cases noise in the living area has been traced to gas
pulsations from improper installation of equipment.
1. Maximum allowed elevation is 10,000 feet (3000 meters) above sea
level or lower.
2. Locate unit away from windows, patios, decks, etc. where unit
operation sound may disturb customer.
3. Ensure that vapor and liquid tube diameters are appropriate for unit
capacity.
4. Run refrigerant tubes with no bends with centerline bend radius less
than 2.5 times the external pipe diameter.
5. Leave some slack between structure and unit to absorb vibration.
6. When passing refrigerant tubes through the wall, seal opening with
RTV or other pliable silicon-based caulk. (See
7. Avoid direct tubing contact with water pipes, duct work, floor
joists, wall studs, floors, and walls.
8. Do not suspend refrigerant tubing from joists and studs with a rigid
wire or strap which comes in direct contact with tubing.(See
9. Ensure that tubing insulation is pliable and completely surrounds
vapor tube.
10. When necessary, use hanger straps which are 1 in. (25 mm) wide
and conform to shape of tubing insulation. (See
11. Isolate hanger straps from insulation by using metal sleeves bent to
conform to shape of insulation.
12. Provision shall be made for expansion and contraction of long runs
of piping.
13. Piping and fittings shall be protected as far as possible against
adverse environmental effects. For example, the accumulation of
dirt and debris.
14. Piping should be installed to reduce the likelihood of hydraulic
shock damaging the system.
15. Certified piping and components must be used in order to protect
against corrosion.
16. Flexible pipe elements shall be protected against mechanical
damage, excessive stress by torsion, or other forces. They should be
checked for mechanical damage annually.
testing
or
operating
See Service Manual for
Fig.
1.)
Fig.
1.)
refrigerant
Fig.
1.)

Advertisement

Table of Contents
loading

Summary of Contents for Carrier Performance 25TPB7

  • Page 1 25TPB7 Performance™ Series 2-Stage Heat Pump with Puron® Refrigerant and InteliSense™ Technology 2 To 5 Tons Installation Instructions NOTE: Read the entire instruction manual before starting the installation. SAFETY CONSIDERATIONS WARNING IMPORTANT: This appliance shall only be installed by EPA qualified personnel having appropriate certification.
  • Page 2: Installation

    25TPB7: Installation Instructions Install on a Solid, Level Mounting Pad 17. Piping material, routing, and installation shall include protection from physical damage in operation and service, and be in If conditions or local codes require the unit be attached to pad, tie down compliance with the national and local codes and standards of the bolts should be used and fastened through knockouts provided in unit installation site.
  • Page 3 25TPB7: Installation Instructions Check Defrost Thermostat CAUTION Check defrost thermostat to ensure it is properly located and securely attached. There is a liquid header with a distributor and feeder tube UNIT DAMAGE HAZARD going into outdoor coil. At the end of the one of the feeder tubes, there is Failure to follow this caution may result in equipment damage or a 3/8 in.
  • Page 4: Fire Hazard

    25TPB7: Installation Instructions Table 1 – Accessory Usage Required for Low Ambient Required for Sea Coast Required for Long Line Accessory Cooling Applications Applications Applications (Below 55°F / 12.8°C) (within 2 miles/3.2 km) Compressor Start Assist Capacitor and Relay Crankcase Heater Yes (standard) Yes (standard) Evaporator Freeze Thermostat...
  • Page 5: Make Electrical Connections

    25TPB7: Installation Instructions Install Liquid Line Filter Drier Indoor 5000 CAUTION 4500 4000 LEAK IN UNIT DAMAGE HAZARD 3500 SYSTEM 3000 Failure to follow this caution may result in equipment damage or 2500 improper operation. 2000 1. Installation of filter drier in liquid line is required. VACUUM TIGHT 1500 2.
  • Page 6 InteliSense™ technology. InteliSense™ technology allows for the collection of performance data to be sent to the cloud. Utilizing Carrier’s digital tools, dealers can gather system settings and equipment data, with homeowner opt-in, to provide quicker and more efficient service. The unit comes with the following sensors installed on the control board: •...
  • Page 7 25TPB7: Installation Instructions Sensor Furnace Control Control TSTAT 2-Stage HP Module C_out Y_out C_in Y1_in Y/Y2 W/W1 W/W1 A230492 Fig. 9 – 2-Stage HP Tstat Wiring with Furnace Control and Sensor Control Module Y1_in A230494 Fig. 10 – 2-Stage HP Tstat Wiring with Fan Coil and Sensor Control Module Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
  • Page 8 25TPB7: Installation Instructions Final Wiring Check Airflow Selection for FT4B Fan Coils (non-communicating) IMPORTANT: Check factory wiring and field wire connections to ensure terminations are secured properly. Check wire routing to ensure The FT4B provides high- and low-stage blower operation to match the wires are not in contact with tubing, sheet metal, etc.
  • Page 9 25TPB7: Installation Instructions Sequence of Operation switch is placed in ON position, and defrost is initiated, the following sequence of operation will occur: The compressor will be de- energized NOTE: Defrost control board is equipped with 5 minute lockout timer for approximately 1 minute, then the reversing valve will be energized.
  • Page 10: Check Charge

    25TPB7: Installation Instructions Check Charge Unloader Test Procedure The unloader is the compressor internal mechanism, controlled by the NOTE: CHARGE IN HIGH STAGE ONLY. DC solenoid, that modulates between high and low stage. If it is Factory charge amount and desired subcooling are shown on unit rating suspected that the unloader is not working, the following methods may plate.
  • Page 11: Troubleshooting

    My Learning Center is your central location for professional residential HVAC training resources that help strengthen careers and businesses. We believe in providing high quality learning experiences both online and in the classroom. Access My Learning Center with your HVACpartners credentials at www.mlctraining.com. Please contact us a mylearning@carrier.com with questions.
  • Page 12 25TPB7: Installation Instructions © 2023 Carrier. All rights reserved. Edition Date: 12/23 Catalog No: 25TPB7-01SI Replaces:New Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

Table of Contents