Hyundai i30 Sedan Hybrid Emergency Response Manual

Hyundai i30 Sedan Hybrid Emergency Response Manual

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i30 Sedan Hybrid.
Emergency Response Guide.
Hyundai Premium Roadside Support.
1800 186 306
WARNING
If severe damage causes high-voltage components to become exposed, emergency responders should take appropriate precautions and
wear appropriate insulated personal protective equipment.
Do not attempt to remove the safety plug while standing in the water.
Never cut or disconnect the high-voltage orange cabling and connectors without first disabling the system by removing the safety plug.
Exposed cables or wires may be visible inside or outside the vehicle. Never touch the wires, cables, connectors, or any electric
components before disabling the system, to prevent injury or death due to electrical shock.
Failure to follow any of these instructions may result in serious injury or death by electrocution.
Do not cut through any component of the Airbag (SRS) system (Supplementary Restraint System).
SRS components may remain powered and active for up to 3 minutes after the 12V electrical system is shut off or disabled.
Disconnect the battery negative cable and wait for at least 3 minutes before beginning work.
Failure to follow any of these instructions may result in serious injury or death from accidental deployment of the airbag system.

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Summary of Contents for Hyundai i30 Sedan Hybrid

  • Page 1 Sedan Hybrid. Emergency Response Guide. Hyundai Premium Roadside Support. 1800 186 306 WARNING • If severe damage causes high-voltage components to become exposed, emergency responders should take appropriate precautions and wear appropriate insulated personal protective equipment. • Do not attempt to remove the safety plug while standing in the water.
  • Page 2: Table Of Contents

    Contents. 1. Identification/Recognition 2. Immobilisation/Stabilisation/Lifting 3. Disable direct hazards/Safety regulations 4. Access to the occupants 5. Stored energy/Liquid/Gases/Solids 6. In case of fire 7. In case of submersion 8. Towing/Transportation/Storage 9. Important additional information...
  • Page 3: Identification/Recognition

    1. Identification/Recognition. Initial response: Identify, Immobilise and Disable The following procedures should be used whenever you are dealing with a i30 Sedan HEV at an emergency scene. However, all operations should be consistent with your department’s standard operating procedures, guidelines, and any applicable laws.
  • Page 4 1. Identification/Recognition. 1.1 Identifying a Hyundai i30 Sedan HEV Front and rear view of i30 Sedan HEV The Hyundai i30 Sedan can be easily identified by the exterior design. i i 3 3 0 0 i i 3 3 0 0 Engine Compartment The i30 Sedan HEV has a plastic cover with “Hybrid”...
  • Page 5 1. Identification/Recognition. 1.1 Identifying a Hyundai i30 Sedan HEV VIN Label The VIN (Vehicle Identification Number) identifies a hybrid car with a “J” displayed in the 8th position, as shown in the below picture. The VIN can be found: VIN Plate can be seen through the windshield from outside.
  • Page 6: Immobilisation/Stabilisation/Lifting

    2. Immobilisation/Stabilisation/Lifting. 2.1 Immobilisation The next step is to immobilise the vehicle to prevent any accidental movement that can endanger response personnel or civilians. When the i30 Sedan HEV is damaged in a crash, the vehicle may appear to be shut off when it is not due to no engine sounds.
  • Page 7: Disable Direct Hazards/Safety Regulations

    3. Disable direct hazards/Safety regulations. The final step in the initial response process, conducted after immobilising the vehicle, is to disable the vehicle, its SRS components and the high-voltage electrical system. To prevent current flow through the system, use the following procedure to disable the vehicle.
  • Page 8 3. Disable direct hazards/Safety regulations. Without depressing the brake pedal Pressing POWER button Button Position/LED Vehicle Condition One time ACC/ON Electrical accessories are operational. The warning lights can be checked Two times ON/ON before the vehicle is started. Three times While depressing the brake pedal Pressing POWER button Button Position/LED...
  • Page 9 3. Disable direct hazards/Safety regulations. 3.3 Disconnect the high-voltage battery In case of emergency, disconnect or cut the service interlock connector cable (A) to isolate the high-voltage of the battery. b. If the Service Interlock connector cannot a. Remove the service interlock connector be disconnected, cut the wire attached the (A) located at the engine compartment.
  • Page 10: Access To The Occupants

    4. Access to the occupants. 4.1 Extraction operations The i30 Sedan is a Hybrid model. Because of the high-voltage components contained therein, first responders should pay special attention when they extract occupants in the car. Before performing any extraction operations, the first responders should “Identify, Immobilise and Disable”...
  • Page 11 4. Access to the occupants. 4.4 Location of ultra-high strength steel In these images, high strength steel is used in the areas colored in blue and ultra-high strength steel is used in the red colored areas. Depending on the tools used, ultra high strength steel can be challenging or impossible to cut. If necessary, use a workaround technique.
  • Page 12 4. Access to the occupants. 4.5 Occupants rescue guide When dealing with an emergency situation, check the components as below. Supplemental Restraint System Airbag Airbag Gas Inflators Control Module (SRSCM) High-voltage cable 12V Battery Air-conditioning line High-voltage disconnect OBC (On – Board Charger) Ultra-High Strength Steel Air-conditioning High-voltage Battery...
  • Page 13: Stored Energy/Liquid/Gases/Solids

    5. Stored energy/Liquid/Gases/Solids. 5.1 High-voltage system High-voltage Cable HPCU Hybrid Motor High-voltage Battery Assembly Supplies electric energy to traction motor and stores generated HPCU electric energy. When current flows through the coil. It generates a rotating magnetic Motor field and generates motor torque. Supplies electric energy to traction motor and stores generated H.V.
  • Page 14 5. Stored energy/Liquid/Gases/Solids. 5.1 High-voltage system High-voltage battery The HV lithium-ion polymer battery supplies and stores electric energy, to the traction motor, and is located under the i30 Sedan HEV chassis. High-voltage Battery Assembly 12V Battery Specification Type Permanent Magnet Synchronous Motor Motor Max.
  • Page 15 5. Stored energy/Liquid/Gases/Solids. 5.2 High-voltage orange cabling The high-voltage cabling is orange, per Society of Automotive Engineers (SAE) standards. Cables run under the floor of the vehicle and connect the high-voltage battery to the HPCU, Motor, LDC, Inverter, A/C compressor and other high-voltage components located towards the front of the vehicle.
  • Page 16: In Case Of Fire

    6. In case of fire. 6.1 Firefighting operations Strict precautions must be taken while conducting firefighting operations due to following reasons: • Lithium-ion batteries contain electrolytes that can vent, ignite, and produce sparks when subjected to temperatures above 150°C. • Vehicle may burn rapidly with a flare-burning effect.
  • Page 17 6. In case of fire. 6.3 How to deal with the situation Extinguish the fire with a large amount of water. Fire Don’t use seawater or salt water. It can generate the toxic vapor or cause the reignition. Disconnecting 12V Battery, Damaged battery Battery Disabling the high-voltage system,...
  • Page 18 6. In case of fire. 6.3.2 High-voltage battery damage and fluid leaks If electrolyte solution leakage, or any damage to the lithium-ion battery casing is observed, the first responders should attempt to neutralize the battery by applying a large volume of water to the battery pack while wearing appropriate Personal Protective Equipment (PPE).
  • Page 19 6. In case of fire. 6.4 High-voltage battery re-ignition by stranded energy Damaged cells in the high-voltage battery can experience thermal runaway* and reignition. To prevent reignition, the first responder and second responder need to be aware of the risk of stranded energy* which remains in the damaged cells and lead to reignition.
  • Page 20: In Case Of Submersion

    7. In case of submersion. 7.1 Submerged or partially submerged vehicles Some emergency responses can involve a submerged vehicle. A i30 Sedan HEV that is submerged does not have high- voltage components on the vehicle’s body or framework. It is safe to touch the vehicle’s body or framework if there is no severe damage to the vehicle, whether it is in water or on land.
  • Page 21: Towing/Transportation/Storage

    Towing the i30 Sedan HEV Vehicle is not different from towing a conventional electric vehicle. If emergency towing is necessary, we recommend having it done by an authorised Hyundai dealer or a commercial tow-truck service. Proper lifting and towing procedures are necessary to prevent damage to the vehicle.
  • Page 22 8. Towing/Transportation/Storage. 8.2 Storage of damaged vehicle with the damaged battery • Drain fluids and water, then disconnect the 12V battery connector and interlock connector before storing a damaged vehicle. • Place the vehicle in an open space away from any structure, vehicle, or building. •...
  • Page 23 8. Towing/Transportation/Storage. 8.3 Battery storage • To store the damaged battery safely, the battery must be discharged. • If the battery can be removed from the vehicle, discharge the battery to prevent re-ignition. • Place the battery into a sufficiently large container and add water until the battery is completely submerged. •...
  • Page 24: Important Additional Information

    9. Important additional information. 9.1 Emergency starting Jump starting Make sure the booster battery is 12V and that its negative terminal is grounded. 2. If the booster battery is in another vehicle, do not allow the vehicles to come in contact. 3.
  • Page 25 9. Important additional information. 9.2 Airbag system (SRS: Supplemental Restraint System) Airbag Six airbags are installed in the i30 Sedan HEV, located in the areas shown in the image below. Before performing any emergency procedure, make sure the vehicle ignition switch is turned off and disconnect the 12V auxiliary battery to prevent accidental deployment of undeployed airbags.
  • Page 26 9. Important additional information. Airbag system components Driver’s front airbag 5. Curtain Airbag 1. Driver’s front airbag 5. Curtain Airbag 2. Passenger’s front airbag 6. Supplemental Restraint System Control Module 2. Passenger’s front airbag 3. Seat Belt Pretensioner (SRSCM) 6. Supplemental Restraint System Control 4.
  • Page 27 9. Important additional information. Seat belt system Pretensioner 1) Front Seatbelt Pretensioner 2) Rear Seatbelt Undeployed airbags CAUTION To avoid injuries caused by accidental deployment of undeployed airbags: • Do not cut the airbag system shown in the image above. •...
  • Page 28 Australia or may be optional. To the extent permitted by law, neither HMC nor HMCA shall be liable to any person as a result of reliance on the content of this brochure. Please consult your Hyundai Dealer for the latest specifications, equipment levels, options, prices, colours and vehicle Hyundai Motor Company Australia availability.

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