Page 2
E-mail international@hbs-info.com www.hbs-info.com Pegasar 500 accu Operating Manual Issue 2018-03 Order No. E-BA 92-10-0500 Translation of the Original Operating Manual Please keep the manual in a safe place for future reference. Transmission and duplication of this document, dissemination and notification of the contents are not permitted unless expressly approved.
Page 3
Dear Customer, Many thanks for buying a stud welding machine from HBS Bolzenschweiss-Syste- We at HBS wish you success at all times when working with this stud welding ma- chine. The high level of quality of our products is guaranteed by ongoing further deve- lopment in the design, equipment and accessories.
Toolbag 88-24-466 Danger due to unsuitable batteries Only use the battery recommended by HBS in this stud welding unit. Unsuitable batteries can lead to injuries and to signifi cant damage to proper- Danger due to unsuitable charging units Only charge the battery with a charging unit recommended by HBS! Unsuitable charging units can cause fi...
5 Technical Data Technical Data Stud welding unit Pegasar 500 accu for stud welding with tip ignition (capacitor discharge welding) in accordance with the applicable standards Welding range Studs (mild steel, stainless steel): M3 to M6, dia. 3 to 6 mm Studs (aluminium): M3 to M4, dia.
Any other use will result in the desired strength of the welded joint being reduced. This stud welding unit can only be used with the HBS stud welding gun C 06-3 and the ground cable (order no. 92-40-154).
8 Components of the Stud Welding Unit Components of the Stud Welding Unit The Pegasar 500 accu is ideal for use on construction sites: Protection from damage: – Recessed operation panel – Recessed and slanted connection sockets Sturdy configuration: – Circumferential side frame (bumper)
= set program value Library value For the Pegasar 500 accu, HBS makes available an extensive library function for various combinations of materials. The values of the library function are called library values. The library value is a rec- ommendation from HBS that was determined through test welds in accordance with DIN 14555.
Page 24
(3)) after selecting the respective diameter, welding is performed according to the welding parameters of the library value. Program value In addition to the library function, the Pegasar 500 accu also features a program function. The values of the program function are called program values. Program values are determined through test welds and differ from the library value.
This stud welding unit can only be used with the HBS stud welding gun C 06-3. Check the chuck of your stud welding gun for proper fit and ensure it is tightened.
Page 40
For welding of ground clips (single and double style) we recommend setting the welding parameters for diameter M4. The library value (LED in middle position) is the value recommended by HBS. Perform test welds to check the recommended voltage value.
12 Welding Voltage values of the LED For documentation purposes, you can ascertain the voltage values as follows: Diameter of Charging voltage of Pegasar 500 accu in volts welding element 12.3 Setting the Charging Voltage Use pushbuttons to set the charging voltage.
Page 47
Pull the battery to the back and out of the battery compart- ment. Danger due to unsuitable chargers Only charge the battery with a charging unit recommended by HBS! (see chapter 4 Accessories). Unsuitable charging units can cause fires! ...
13 Checking the Quality of the Weld 13.2 Carrying out Bending Test You can purchase from HBS a bending device with inserts for various diameters of the welding elements. The bending test serves as an easy work sample and as a check for the selected welding parameters.
EC Declaration of Conformity EC Declaration of Conformity in Accordance with Directive 2006/42/EC, Annex II 1 A (Original EC Declaration of Conformity) Herewith the manufacturer HBS Bolzenschweiss-Systeme GmbH & Co. KG Felix-Wankel-Strasse 18 P.O. Box 13 46 85221 Dachau GERMANY...
Service & Support Service & Support With the return please attach a copy of the filled out form together with the repair number given by HBS! Repairs without repair number will not be processed. Repair number (given by HBS) Company:...