Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for PEINEMANN FLEX FRAME 3.0
Summary of Contents for PEINEMANN FLEX FRAME 3.0
- Page 1 PEINEMANN FLEX FRAME 3.0 MANUAL MAY 2023 PEINEMANNEQUIPMENT.COM...
- Page 2 In addition, the Flex Frame 3.0 is easy to use and quick to set up. Further, the Flex Frame 3.0 comes standard with 4” rails but can also easily be modified to work with 2.5” rails.
-
Page 3: Table Of Contents
4.1 Transport..........................9 4.2 Storage............................ 9 5. INSTALLATION AND COMMISSIONING..................10 5.1 Setting up the Flex Frame 3.0..................... 10 5.2 Modification to 2.5” rails (option)..................18 5.3 Inspection before use......................21 5.4 Adjusting the gearwheel of the slip-action clutch for the left/right assembly..21 5.5 Adjusting the gearwheel of the slip-action clutch for the up/down assembly.. -
Page 4: General Information
These figures may or may not be drawn to scale. 1.4 Safety requirements The Flex Frame 3.0 is installed and operated in a controlled environment involving hazardous situations. Therefore, proper maintenance is essential for safe and reliable operations. Procedures outlined in Peinemann Equipment manuals are the recommended methods for performing operations and maintenance. -
Page 5: General System Safety Practices
Avoid performing maintenance or repairs while the equipment is in operation. • Wear proper protective equipment during equipment installation, maintenance, or repair. Further, the following safety features have been incorporated to make the Flex Frame 3.0 as safe as possible. •... -
Page 6: Accountability
1.12 Accountability Peinemann Equipment B.V. cannot be held accountable for any material and non-material damage caused during the installation and operation of the Flex Frame 3.0. Therefore, users must carefully read this manual and handle the machine with care. 1.13 General terms and conditions All offers, orders, assignments and agreements for the lease, sale and/or delivery of services by Peinemann Equipment B.V. -
Page 7: Safety Instructions
• Use fittings marked with the maximum working pressure and covered by a valid certificate. Stay within the maximum working pressure for each component in the system. PEINEMANN EQUIPMENT - USER MANUAL FLEX FRAME 3.0... -
Page 8: General Specifications
2. Mounting bracket 3. Dual slotted rails (4” standard) (2.5” single slotted rails are an option) 4. Flex Frame 3.0 left/right 4.2. Flex Frame 3.0 up/down 5. Remote control (3-way) 6. Oil lubricator PEINEMANN EQUIPMENT - USER MANUAL FLEX FRAME 3.0... -
Page 9: Transport And Storage
4. TRANSPORT AND STORAGE 4.1 Transport The Flex Frame 3.0 design lets it be lifted and moved by hand. If a machine is used for lifting the Flex Frame 3.0, then lifting straps should be used for separate items. The straps must be attached carefully to prevent sliding out, hanging crooked, or damage to the parts. -
Page 10: Installation And Commissioning
5. INSTALLATION AND COMMISSIONING 5.1 Setting up the Flex Frame 3.0 1. The Flex Frame 3.0 must always be secured correctly to a bundle and/or scaffold to ensure safe operations. Using a scaffold and scaffold clamps or a second horizontal rail is strongly recommended when cleaning a bundle larger than 1.8 meters in diameter. - Page 11 Tighten the motor clamp to lower the gearwheel in the track. This secures the left/right assembly. ! Check if the clamp provides enough pressure. If not, the clamp pressure can be adjusted using the four bolts on the clamp. PEINEMANN EQUIPMENT - USER MANUAL FLEX FRAME 3.0...
- Page 12 First, loosen the nut on the bolt. Leave the bolt on the bearing side tight so the eccentric can be turned to take up the play. The eccentric bolts should be turned hand-tight. PEINEMANN EQUIPMENT - USER MANUAL FLEX FRAME 3.0...
- Page 13 6. A second horizontal rail is recommended when using the Flex Frame 3.0 with the standard 4” rails on large (>1.8 meters) and vertical bundles. When using the Flex Frame 3.0 with the optional 2.5” rails, a second horizontal rail is always required for safe operations.
- Page 14 Check if the clamp provides enough pressure. If not, then adjust the bolts on the clamp. PEINEMANN EQUIPMENT - USER MANUAL FLEX FRAME 3.0...
- Page 15 10. Mount stops on the ends or at suitable positions on the horizontal and vertical rails. This prevents the left/right and up/down assembly units from coming off the rail. Horizontal rail Vertical rail 11. Connect the Flex Frame 3.0 to the remote control using the air hoses. PEINEMANN EQUIPMENT - USER MANUAL FLEX FRAME 3.0...
- Page 16 5. INSTALLATION AND COMMISSIONING 12. Mount the cleaning equipment to the adapter. The Flex Frame 3.0 allows the adapter to be mounted to the left or right side of the up/down assembly. Ensure that the cleaning equipment mount is minimally placed over half of the clamping area, so enough clamp force is applied.
- Page 17 These clamps must provide sufficient pressure for safe operations. 14. Connect the cleaning equipment to the remote control. Next, connect the air hose to the oil lubricator. Finally, the installation of the Flex Frame 3.0 setup is complete. PEINEMANN EQUIPMENT - USER MANUAL FLEX FRAME 3.0...
-
Page 18: Modification To 2.5" Rails (Option)
5.2 Modification to 2.5” rails (option) The Flex Frame 3.0 standard has 4” rails but can easily be modified to work with 2.5” rails. Follow the steps below to modify the Flex Frame 3.0 to work correctly with 2.5” rails. - Page 19 The wheels on the Flex Frame should have minimum play to ensure safe operations. 4” setup 2.5” setup PEINEMANN EQUIPMENT - USER MANUAL FLEX FRAME 3.0...
- Page 20 - Loosen the marked allen bolt (1.5mm allen key). Adapt the position of the gearwheel and then tighten the allen bolt. - Place the protective cap back and tighten the two socket-head bolts. - Perform this modification for both gearwheels. PEINEMANN EQUIPMENT - USER MANUAL FLEX FRAME 3.0...
-
Page 21: Inspection Before Use
The conditions below must be met before and during operations. • There are no people in the Flex Frame 3.0 operating area who are not working with the Flex Frame 3.0. •... -
Page 22: Adjusting The Gearwheel Of The Slip-Action Clutch For The Up/Down Assembly
The gearwheel must be adjusted when it slips during operations. 1. Dismount the clutch from its axle. First, loosen the small lock screw. Next, slide the clutch off its axle. 2. Loosen the retaining ring using a small punch. PEINEMANN EQUIPMENT - USER MANUAL FLEX FRAME 3.0... - Page 23 3/4 of a turn clockwise and tap the retaining ring back in a groove. 4. Mount the assembly back on its axle and set the lock screw. PEINEMANN EQUIPMENT - USER MANUAL FLEX FRAME 3.0...
-
Page 24: Changing The Gearwheel
3. Loosen the allen bolt. 4. Remove the old gearwheel and fit the new one. 5. Tighten the allen bolt. 6. Place the protective cap back. 7. Mount the gearwheel and motor back onto the assembly. PEINEMANN EQUIPMENT - USER MANUAL FLEX FRAME 3.0... -
Page 25: Operations
6. OPERATIONS 6.1 Operating with the remote control The Flex Frame 3.0 and cleaning equipment are operated with the remote control. The Peinemann 3-way remote remote control comes six functions (standard). FORWARD (FWD) : Forward movement of the cleaning equipment... -
Page 26: Oil Lubricator (Recommended Option)
The oil lubricator can be adjusted using a screwdriver. Unscrewing the screw will cause drops to be released more frequently. Unscrew the regulating screw to such an extent that 1 drop per 5 seconds is released. PEINEMANN EQUIPMENT - USER MANUAL FLEX FRAME 3.0... -
Page 27: Maintenance
7. MAINTENANCE ! Before you start any maintenance on the Flex Frame 3.0, ensure that the compressed air and high-pressure water connections are disconnected. 7.1 Daily maintenance • Before use, check if the water separator in the oil lubricator is empty and that there is enough oil in the oil drum. -
Page 28: Decision Tree
Both parties must agree on the chosen working method. This agreement must be demonstrable by means of a document signed by both parties. The following working methods for a flex lance are still permitted but are strongly discouraged because of the considerable risk. PEINEMANN EQUIPMENT - USER MANUAL FLEX FRAME 3.0... - Page 29 5. The spray operator must wear comprehensive personal protective equipment designed to withstand the risks of this working method. Level 6 Stop! Manual cleaning using a flex lance without a marking ring is prohibited. PEINEMANN EQUIPMENT - USER MANUAL FLEX FRAME 3.0...
-
Page 30: Warranty
4. Peinemann does not warrant that equipment, spare parts, goods and/or services delivered by Peinemann are or will be fit for a particular purpose for which they are or will be used. 5. Agreed warranty on equipment, goods, spare parts and/or services delivered by Peinemann does not apply if defects are the result of: •... - Page 31 1. The Other Party must inspect the delivered equipment, spare parts, goods and/or services on delivery and must submit any visible shortcomings to Peinemann in writing no later than seven days after the delivery, failing which any claim against Peinemann will lapse.
-
Page 32: Appendix
10. APPENDIX 10.1 Schematic drawings PEINEMANN EQUIPMENT - USER MANUAL FLEX FRAME 3.0... - Page 33 10. APPENDIX PEINEMANN EQUIPMENT - USER MANUAL FLEX FRAME 3.0...
- Page 34 10. APPENDIX PEINEMANN EQUIPMENT - USER MANUAL FLEX FRAME 3.0...
- Page 35 10. APPENDIX PEINEMANN EQUIPMENT - USER MANUAL FLEX FRAME 3.0...
-
Page 36: Parts List
10. APPENDIX 10.2 Parts list 10.3 Certifications 10.4 Declaration of Conformity PEINEMANN EQUIPMENT - USER MANUAL FLEX FRAME 3.0... - Page 37 PEINEMANNEQUIPMENT.COM...